Search Results (27)

An electromechanical actuator system was used on a general aviation aircraft to automatically execute programmed test inputs for system identification and parameter estimation. The flight test campaign consisted of approximately 10 flight hours with over 250 carefully designed dynamic test inputs, including multisteps, frequency sweeps, phase-optimized orthogonal multisines, and the optimal inputs for parameter estimation. This paper describes the actuator system retrofitted to the REMOS GX aircraft and the software developed for automatic maneuver injection. The design of the flight test maneuvers is discussed while considering the characteristics and the limits of the onboard actuator system. The initial parameter estimation results are used to evaluate the effectiveness of the applied methods, which is a first for a light sport aircraft. The lessons learned and the advantages of such a system with respect to manual (piloted) flight testing will be described, as will recommendations for future applications of electromechanical actuators to aircraft of this weight class. Full article

Hybrid aircraft offer a logical pathway to reducing aviation’s carbon footprint. The thermal management system (TMS) is often neglected in the assessment of hybrid aircraft performance despite it being of major importance. After presenting the TMS architecture, this study performs a sensitivity analysis on several parameters of a retrofitted hybrid fuel cell aircraft’s performance considering three hierarchical levels: the aircraft, fuel cell system, and TMS component levels. The objective is to minimize CO₂ emissions while maintaining performance standards. At the aircraft level, cruise speed, fuel cell power, and ISA temperature were varied to assess their impact. Lowering cruise speeds can decrease emissions by up to $49\%$, and increasing fuel cell power from 200 kW to 400 kW cuts emissions by $18\%$. Higher ambient air temperatures also significantly impact cooling demands. As for the fuel cell, lowering the stack temperature from 80 °C to 60 °C increases the required cooling air mass flow by $49\%$ and TMS drag by $40\%$. At the TMS component level, different coolants and HEX offset-fin geometries reveal low-to-moderate effects on emissions and payload. Overall, despite some design choice improvements, the conventional aircraft is still able to achieve lower CO₂ emissions per unit payload. Full article

The integration of distributed electric propulsion into a wing significantly alters the dynamic behavior of the wing. Consequently, the loads on the wing structure in service, in particular upon transient gust and landing impact loads, change substantially compared with conventional aircrafts with main engines mounted on the inner wing. As this might significantly increase the stress levels and number of load cycles, this paper assesses the impact of wing-integrated distributed propulsion on the fatigue behavior of the wing structure. This assessment is conducted based on a retrofit scenario of a conventional 19-seater commuter aircraft of the CS-23 category retrofitted with distributed electric propulsion. The wing structure is idealized with beam elements. Static and dynamic response analyses followed by stress analyses are conducted for typical load cases occurring during operation of the aircraft. The fatigue analysis is carried out based on the safe life approach. This study concludes that the integration of distributed electric propulsion has a substantial impact on the fatigue behavior of the wing. A significant increase in fatigue damage for the electric configurations compared with the conventional configuration is observed, in particular in the outer wing area. The increased damage accumulation is a result of the higher stress amplitudes and the longer decay duration of the structural vibrations due to gusts. The results suggest that adjustments to the structural design and maintenance procedures of future electric aircrafts may be necessary. Full article

To reduce the environmental impact of airborne transportation, the aeronautic community investigates smaller aircraft with short-range operations (such as training aircraft, air taxis, or commuter aircraft) as technology incubators. This paper contributes to this effort by presenting an analysis framework and a detailed case study for integrating an auxiliary solar power system for air taxi operations. The solar power system conceptual design and analysis framework is improved to capture important effects for more realistic analysis for smaller aircraft, such as allowing the solar power system’s efficiency to be estimated as a function of aircraft mission parameters (temperature, speed, cloudiness) and providing a detailed view of the new system’s weight estimation considering potential physical integration scenarios. A detailed analysis of Harbour Air’s seaplane air taxi operations and the DHC-2 Beaver is performed using this enhanced design framework. The results show that the solar power system output exceeds the required secondary electrical power for 86% of the mission in one season; hence, it provides the potential to supplement a hybrid electric propulsion system. Secondly, the authors designed experiments to investigate the sensitivity of technology uncertainties for one critical mission. The results show that a small fuel burn reduction can be achieved with current technologies, with a promising trend of more savings with increasing system efficiency. Also, the results show that accumulated over a season’s operation, the CO₂ emissions from the aircraft can be reduced. The findings indicate that integrating solar power systems can supplement traditional power sources and improve ground operations: specifically, solar energy could power a zero-emission and autonomous air-conditioning system while parked. Overall, integrating solar power into seaplane air taxi operations, even as a retrofit, presents a viable strategy for achieving more sustainable air transportation. Full article

Retrofitting regional turboprop aircraft with hydrogen (H₂)-electric powertrains, using fuel cell systems (FCSs), has gained interest in the last decade. This type of powertrain eliminates CO₂, NOx, and fine particle emissions during flight, as FCSs only emit water. In this context, the “Hydrogen Aircraft Powertrain and Storage Systems” (HAPSS) project targets the development of a H₂-electric propulsion system for retrofitting Dash 8-300 series aircraft. The purpose of the study described in this paper is to analyze the performance of the retrofitted H₂-electric aircraft during critical operating conditions. Takeoff, as well as climb, cruise and go-around performances are addressed. The NLR in-house tool MASS (Mission, Aircraft and Systems Simulation) was used for the performance analyses. The results show that the retrofitted H₂-electric aircraft has a slightly increased takeoff distance compared to the Dash 8-300 and it requires a maximum rated shaft power of 1.9 MW per propeller. A total rated FCS output power of 3.1 MW is sufficient to satisfy the takeoff requirements, at the cost of lower cruise altitude and reduced cruise speed as compared to the Dash 8-300. Furthermore, a higher-rated FCS is required to achieve the climb performance required for the typical climb profile of the Dash 8-300. Full article

This paper deals with the topic of reducing drag force acting on aircraft wings by incorporating novel winglet designs, such as multi-tip, bird-type, and twisted. The high-speed NASA common research model (CRM) was selected as the baseline model, and winglet designs were retrofitted while keeping the projected wingspan constant. Computational analysis was performed using RANS coupled with the Spalart–Allmaras turbulence model to determine aerodynamic coefficients, such as C_L and C_D. It was observed that the multi-tip and bird-type designs performed exceptionally well at a low angle of attack (0°). A parametric study was conducted on multi-tip winglets by tweaking the parameters such as sweep angle (Λ), tip twist (Є), taper ratio (λ), and cant angle (Φ). The best combination of parameters for optimal aerodynamic performance while maintaining the wing root bending moment was determined using both the Taguchi method and Taguchi-based grey relational analysis (T-GRA) coupled with principal component analysis (PCA). Also, the percentage contribution of each parameter was determined by using the analysis of variance (ANOVA) method. At the design point, the optimized winglet design outperformed the baseline design by 18.29% in the Taguchi method and by 20.77% in the T-GRA coupled with the PCA method based on aerodynamic efficiency and wing root bending moment. Full article

This paper proposes a performance analysis of a medium-range airliner powered by liquid hydrogen (LH₂) propulsion. The focus is on operating performance in terms of achievable payload and range. A non-conventional box-wing architecture was selected to maximize operating performance. An optimization-based multidisciplinary design framework was developed to retrofit a baseline medium-range box-wing aircraft by designing and integrating the fuel tanks needed to store the LH₂; several solutions were investigated for tank arrangement and layout by means of sensitivity analyses. As a main outcome, a performance analysis of the proposed LH₂-powered box-wing aircraft is provided, highlighting the impact of the introduction of this energy carrier (and the integration of the related tank systems) on aircraft operating performance; a comparative study with respect to a competitor LH₂-retrofitted tube-and-wing aircraft is also provided, to highlight the main possible operating differences between the two architectures. The findings reveal that the retrofitted box-wing can achieve long-range flights at the cost of a substantially reduced payload, mainly due to the volume limitations imposed by the installation of LH₂ tanks, or it can preserve payload capacity at the expense of a significant reduction in range, as the trade-off implies a reduction in on-board LH₂ mass. Specifically, the studied box-wing configuration can achieve a range of 7100 km transporting 150 passengers, or shorter ranges of 2300 km transporting 230 passengers. The competitor LH₂-retrofitted tube-and-wing aircraft, operating in the same category and compatible with the same airport apron constraints, could achieve a distance of 1500 km transporting 110 passengers. Full article

A wide range of aircraft propulsion technologies is being investigated in current research to reduce the environmental impact of commercial aviation. As the implementation of purely hydrogen-powered aircraft may encounter various challenges on the airport and vehicle side, combined hydrogen and kerosene energy sources may act as an enabler for the first operations with liquid hydrogen propulsion technologies. The presented studies describe the conceptual design of such a dual-fuel regional aircraft featuring a retrofit derived from the D328eco under development by Deutsche Aircraft. By electrically assisting the sustainable aviation fuel (SAF) burning conventional turboprop engines with the power of high-temperature polymer-electrolyte fuel cells, the powertrain architecture enables a reduction of SAF consumption. All aircraft were modeled and investigated using the Bauhaus Luftfahrt Aircraft Design Environment. A description of this design platform and the incorporated methods to model the hydrogen-hybrid powertrain is given. Special emphasis was laid on the implications of the hydrogen and SAF dual-fuel system design to be able to assess the potential benefits and drawbacks of various configurations with the required level of detail. Retrofit assumptions were applied, particularly retaining the maximum takeoff mass while reducing payload to account for the propulsion system mass increase. A fuel cell power allocation of 20% led to a substantial 12.9% SAF consumption decrease. Nonetheless, this enhancement necessitated an 18.1% payload reduction, accompanied by a 34.5% increment in propulsion system mass. Various additional studies were performed to assess the influence of the power split. Under the given assumptions, the design of such a retrofit was deemed viable. Full article

Contrails are responsible for a significant proportion of aviation’s climate impact. This paper uses data from the European Centre for Medium-Range Weather Forecasts to identify the altitudes and latitudes where formed contrails will not persist. This reveals that long-lived contrails may be prevented by flying lower in equatorial regions and higher in non-equatorial regions. Subsequently, it is found that the lighter fuel and reduced seating capacity of hydrogen-powered aircraft lead to a reduced aircraft weight, which increases the optimal operating altitude by about 2 km. In non-equatorial regions, this would lift the aircraft’s cruise point into the region where long-lived contrails do not persist, unlocking hydrogen-powered, low-contrails operation. The baseline aircraft considered is an A320 retrofitted with in-fuselage hydrogen tanks. The impacts of the higher-altitude cruise on fuel burn and the benefits unlocked by optimizing the wing geometry for this altitude are estimated using a drag model based on theory proposed by Cavcar, Lock, and Mason, and verified against existing aircraft. The weight penalty associated with optimizing wing geometry for this altitude is estimated using Torenbeek’s correlation. It is found that thinner wings with higher aspect ratios are particularly suited to this high-altitude operation and are enabled by the relaxation of the requirement to store fuel in the wings. An example aircraft design for the non-equatorial region is provided, which cruises at a 14 km altitude at Mach 0.75 with a less than 1% average probability of generating long-lived contrails when operating at latitudes more than 35° from the equator. Compared to the A320, this concept design is estimated to have a 20% greater cruise lift–drag ratio, due to the 33% thinner wings with a 50% larger aspect ratio, enabling just 5% more energy use per passenger-km, despite fitting 40% fewer seats. Full article

System integration is one of the key challenges to bringing future hybrid-electric and all-electric aircraft into the market. In addition, retrofitting and redesigning existing aircraft are potential paths toward achieving hybrid and all-electric flight, which are even more challenging goals from a system integration perspective. Therefore, integration tools that bridge the gap between the aircraft and the subsystem level need to be developed for use in the conceptual design stage to address current system integration challenges, such as the use of space, the share between propulsive and secondary power, required level of electrification, safety, and thermal management. This paper presents a multidisciplinary design analysis (MDA) framework that integrates aircraft and subsystem sizing tools. In addition, this paper includes improved physics-based subsystem sizing methods that are also applicable to smaller, commuter, or regional aircraft. The capabilities of the developed framework and tools are presented for a case study covering the redesign of the DO-228 with a hybrid-electric propulsion system in combination with the electrification of its systems architecture and different subsystem technologies. Full article

One of the areas involved in changing current aircraft into more electric ones is decreasing energy consumption by the aircraft’s automatic flight control. Therefore, some aircraft types have tested the possibility of controlling the flight in automatic mode or stabilising the flight with trimmers. Previous research on cost-effective and less electrical-energy-consuming automatic stabilisation systems for an aircraft resulted in constructing a laboratory model of the system. Such a feature is beneficial for initiatives like Future Sky, electric aircraft and aircraft stabilisation system retrofits. The system was developed using model-based design and next tuned and tested in model, pilot and hardware-in-the-loop simulations. The implementation of this system does not modify the pilot’s primary manual controls. Instead, the electrical trim system is used for automatic stabilisation or manual trimming, depending on the chosen operation mode. The paper presents the development process of the laboratory model of the system and its simulation under degraded actuator speeds. The results were the basis for its control performance assessment. First, the control performance measure was defined. Then the simulation scenarios that compare system behaviour in stabilisation mode after aerodynamic disturbance with three different trim tab actuator speeds were described. The performance measure is highly degraded by the slower actuator speeds, although altitude and heading are finally stabilised in all cases. Moreover, the performance of stabilisation in a lateral channel is less affected by the slowest actuator than in a longitudinal channel. Full article

Aviation is characterized by many stakeholders, long lifespans of its assets, and high requirements regarding safety, security, and documentation. To meet these requirements as well as customer needs, aircraft are regularly retrofitted with new cabins. During the planning and execution of this cabin retrofit, handling the needed and available data poses a challenge to the engineers. While much of the required data is available in some form, generally there is a lack of a digitally usable dataset of the specific aircraft—a virtual representation of the physical asset is missing. To support the implementation of such a digital twin and, thus, the overall process of retrofitting aircraft, an approach to model-driven data handling tailored to the unique circumstances and requirements of aviation is introduced. The methodology consists of a combination of systems engineering and data science techniques framed by an overarching procedure that iteratively creates and enhances a digitally accessible dataset of the relevant data, hence supporting the retrofit engineers by easing access to needed information. Besides the presentation of the research background and the methodology, a simplified example is shown, demonstrating the approach using abstracted but realistic information provided by partners from the industry. Full article

This paper evaluates the performance and practical challenges associated with fabricating and flight testing an unmanned aircraft powered by a turboelectric system based on a 7 kW turbine engine. Emerging hybrid gas-electric aircraft concepts have been the subject of numerous design studies and analytical evaluations; however, there is a critical need to identify and assess practical issues associated with integrating a hybrid turboelectric power system into an aircraft. The purpose of this study, relevant to emerging hybrid-powered aircraft, is to evaluate and retrofit a prototype turboelectric power system to an existing 391 N gross take-off weight unmanned airframe. The representative 7 kW turboelectric system was installed to identify challenges and to formulate data-driven recommendations for general application to urban air mobility. This work addresses performance, power and thermal management, vibration, and acoustic emissions. Results include a weight breakdown with the turboelectric system making up 21% of the total aircraft weight, in-flight voltage and current measurements with maximum loads observed during a dive pull-out, temperature measurements, accelerometer measurements, and far field sound pressure level measurements. Practical recommendations from this study are applicable to power system reliability, electronic component selection, cooling requirements, and peak power behavior, informing the design of future hybrid gas–electric aircraft. Full article

The present paper deals with the investigation, at conceptual level, of the performance of short–medium-range aircraft with hydrogen propulsion. The attention is focused on the relationship between figures of merit related to transport capability, such as passenger capacity and flight range, and the parameters which drive the design of liquid hydrogen tanks and their integration with a given aircraft geometry. The reference aircraft chosen for such purpose is a box-wing short–medium-range airplane, the object of study within a previous European research project called PARSIFAL, capable of cutting the fuel consumption per passenger-kilometre up to 22%. By adopting a retrofitting approach, non-integral pressure vessels are sized to fit into the fuselage of the reference aircraft, under the assumption that the main aerodynamic, flight mechanic, and structural characteristics are not affected. A parametric model is introduced to generate a wide variety of fuselage-tank cross-section layouts, from a single tank with the maximum diameter compatible with a catwalk corridor to multiple tanks located in the cargo deck, and an assessment workflow is implemented to perform the structural sizing of the tanks and analyse their thermodynamic behaviour during the mission. This latter is simulated with a time-marching approach that couples the fuel request from engines with the thermodynamics of the hydrogen in the tanks, which is constantly subject to evaporation and, depending on the internal pressure, vented-out in gas form. Each model is presented in detail in the paper and results are provided through sensitivity analyses to both the technologic parameters of the tanks and the geometric parameters influencing their integration. The guidelines resulting from the analyses indicate that light materials, such as the aluminium alloy AA2219 for tanks’ structures and polystyrene foam for the insulation, should be selected. Preferred values are also indicted for the aspect ratios of the vessel components, i.e., central tube and endcaps, as well as suggestions for the integration layout to be adopted depending on the desired trade-off between passenger capacity, as for the case of multiple tanks in the cargo deck, and achievable flight ranges, as for the single tank in the section. Full article

Aircraft retrofitting is a challenging task involving multiple scenarios and stakeholders. Providing a strategy to retrofit an existing platform needs detailed knowledge of multiple aspects, ranging from aircraft performance and emissions, development and conversion costs to the projected operating costs. This paper proposes a methodology to account for retrofitting costs at an industrial level, explaining the activities related to such a process. Costs are mainly derived from three contributions: development costs, conversion costs and equipment acquisition costs. Different retrofitting packages, such as engine conversion and onboard systems electrification, are applied in the retrofitting of an existing 90 PAX regional turbofan aircraft, highlighting the impact on both aircraft performance and industrial costs. Multiple variables and scenarios are considered regarding trade-offs and decision-making, including the number of aircraft to be retrofitted, the heritage of an aircraft and its utilization, the fuel price and the airport charges. The results show that a reduction of 15% in fuel demand and emissions are achievable, considering a fleet of 500 platforms, through a conspicuous investment of around EUR 20 million per aircraft (50% of the estimated price). Furthermore, depending on the scenarios driven by the regulatory authorities, governments or airlines, this paper provides a useful methodology to evaluate the feasibility of retrofitting activities. Full article