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Keywords = air levitation system

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34 pages, 22208 KiB  
Article
Design and Optimization of Support and Drive System for Magnetic Levitation Air Compressor for Fuel Cells
by Enhui Xing, Qi Gao, Yuanqi Dong and Wenxin Bai
Actuators 2025, 14(1), 26; https://doi.org/10.3390/act14010026 - 13 Jan 2025
Viewed by 1416
Abstract
The 5-degree-of-freedom active magnetic bearings (5-DOF AMB) and high-speed permanent magnet synchronous motor (HPMSM) were combined and applied to energy-recovery-type air compressors for fuel cells, which gives full play to the advantages of both and meets the design requirements for air compressors in [...] Read more.
The 5-degree-of-freedom active magnetic bearings (5-DOF AMB) and high-speed permanent magnet synchronous motor (HPMSM) were combined and applied to energy-recovery-type air compressors for fuel cells, which gives full play to the advantages of both and meets the design requirements for air compressors in fuel cells. Based on the energy recovery air compressor for fuel cells with a power of 30 kW and a rated speed of 100,000 rpm, this paper combined 5-DOF AMB with HPMSM and used it as its support and drive system. Multi-physics field and multi-objective optimization were carried out by integrating the multi-physics field with the Multi-objective Grey Wolf Algorithm (MOGWO), and the feasibility of the design of the system and its reliability were verified using finite element software. Full article
(This article belongs to the Special Issue Actuators in Magnetic Levitation Technology and Vibration Control)
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18 pages, 6611 KiB  
Article
Laser-Induced Breakdown Spectroscopy and Shadowgraphy of Acoustically Levitated Heptane Droplets
by Parneeth Lokini, Ciprian Dumitrache, Bret C. Windom and Azer P. Yalin
Photonics 2024, 11(11), 1044; https://doi.org/10.3390/photonics11111044 - 7 Nov 2024
Viewed by 1250
Abstract
In this study, we examined the impact of droplet size and laser energy on droplet fragmentation and the resulting species composition due to laser irradiation of an acoustically levitated heptane droplet. Using shadowgraphy and spatially resolved laser-induced breakdown spectroscopy (LIBS), we observed two [...] Read more.
In this study, we examined the impact of droplet size and laser energy on droplet fragmentation and the resulting species composition due to laser irradiation of an acoustically levitated heptane droplet. Using shadowgraphy and spatially resolved laser-induced breakdown spectroscopy (LIBS), we observed two different fragmentation regimes for the conditions studied. The experiments demonstrated that low laser energy densities (<~70 mJ/mm3), designated as regime 1, resulted in a single plasma breakdown event accompanied by broadband emission and C2 Swan bands, suggesting weak plasma formation. Conversely, high energy densities (>~70 mJ/mm3), designated as regime 2, resulted in multiple plasma breakdowns that resulted in the emission of Hα, O, and N, implying a full laser breakdown in the gaseous reactive mixture. Additionally, in regime 2, we calculated the electron density using Stark broadening of the Hα line and temperature using Boltzmann analysis of O lines at 715 nm and 777 nm. We found that the electron densities and temperatures within the air spark and heptane droplets are quite similar. The findings from this research could impact the design of spray ignition systems and may also aid in validating the modeling efforts of aerosols, droplet breakdown, and ignition. Full article
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24 pages, 4942 KiB  
Article
Levitating Control System of Maglev Ruler Based on Active Disturbance Rejection Controller
by Jiyuan Sun, Gengyun Tian, Pin Li, Chunlin Tian and Zhenxiong Zhou
Appl. Sci. 2024, 14(17), 8069; https://doi.org/10.3390/app14178069 - 9 Sep 2024
Cited by 1 | Viewed by 1068
Abstract
The autonomous displacement and displacement measurement functions of the maglev ruler are performed by the mover core. The magnetic levitation ruler can serve as a viable alternative to the linear measurement system of a coordinate measuring machine. The stability of the four magnetic [...] Read more.
The autonomous displacement and displacement measurement functions of the maglev ruler are performed by the mover core. The magnetic levitation ruler can serve as a viable alternative to the linear measurement system of a coordinate measuring machine. The stability of the four magnetic fields in air gaps and the levitation position of the maglev ruler is one of the key factors for the stability of the thrust force on the power core, and it is also one of the key factors for ensuring the precision of the maglev ruler. There is cross-coupling between the two ends of the mover core of the maglev ruler, resulting in a strongly coupled, nonlinear, multi-input and multi-output system for the levitating system of the maglev ruler. This paper establishes a mathematical model for the levitating system of the maglev ruler and designs a levitating control system for the maglev ruler based on an active disturbance rejection control algorithm to achieve decoupling and disturbance suppression. Through simulation analysis and experimental testing of the levitating system with starting and disturbance, it is proved that the levitating control system of the maglev ruler has good dynamic characteristics, static characteristics, and robustness. Full article
(This article belongs to the Special Issue Advanced Control Systems and Control Engineering)
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31 pages, 51418 KiB  
Article
Reaction Force-Based Position Sensing for Magnetic Levitation Platform with Exceptionally Large Hovering Distance
by Reto Bonetti, Lars Beglinger, Spasoje Mirić, Dominik Bortis and Johann W. Kolar
Actuators 2024, 13(3), 114; https://doi.org/10.3390/act13030114 - 16 Mar 2024
Cited by 2 | Viewed by 2918
Abstract
This work introduces a novel sensing concept based on reaction forces for determining the position of the levitating magnet (mover) for magnetic levitation platforms (MLPs). Besides being effective in conventional magnetic bearings, the applied approach enables operation in systems where the mover is [...] Read more.
This work introduces a novel sensing concept based on reaction forces for determining the position of the levitating magnet (mover) for magnetic levitation platforms (MLPs). Besides being effective in conventional magnetic bearings, the applied approach enables operation in systems where the mover is completely isolated from the actuating electromagnets (EMs) of the stator (e.g., located inside a sealed process chamber) while levitating at an extreme levitation height. To achieve active position control of the levitating mover by properly controlling the stator’s EM currents, it is necessary to employ a dynamic model of the complete MLP, including the reaction force sensor, and implement an observer that extracts the position from the force-dependent signals, given that the position is not directly tied to the measured forces. Furthermore, two possible controller implementations are discussed in detail: a basic PID controller and a more sophisticated state-space controller that can be chosen depending on the characteristics of the MLP and the accuracy of the employed sensing method. To show the effectiveness of the proposed position-sensing and control concept, a hardware demonstrator employing a 207 mm outer-diameter (characteristic dimension, CD) stator with permanent magnets, a set of electromagnets, and a commercial multi-axis force sensor is built, where a 0.36 kg mover is stably levitated at an extreme air gap of 104 mm. Full article
(This article belongs to the Special Issue Actuators in 2024)
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12 pages, 5035 KiB  
Article
Characteristics Analysis and Comparison of a Cylindrical Linear Induction Motor with Composite Secondary Structure
by Chunyu Du, Lu Zhang, Xu Niu and Kai Yang
Energies 2024, 17(6), 1294; https://doi.org/10.3390/en17061294 - 7 Mar 2024
Cited by 1 | Viewed by 1587
Abstract
The cylinder linear induction motor (CLIM) is a variation of the rotary induction motor. Its structure is simple, it has a low manufacturing cost, and it can generate linear thrust without the need for a conversion mechanism. It is particularly suitable for electromagnetic [...] Read more.
The cylinder linear induction motor (CLIM) is a variation of the rotary induction motor. Its structure is simple, it has a low manufacturing cost, and it can generate linear thrust without the need for a conversion mechanism. It is particularly suitable for electromagnetic catapults, magnetic levitation transport, and industrial production fields, due to its strong environmental adaptability. Designing a high-thrust and high-efficiency CLIM is a great challenge due to its inherent drawbacks, such as the low thrust density and power density of induction motors. In this article, two CLIMs with different topologies are proposed to meet the demand for control-rod drives in high-temperature and high-pressure environments. The article elucidates the topologies of the two CLIMs and proposes an analytical computational approach for the CLIM. Modern optimization algorithms were utilized to optimize the design of the structural parameters of both CLIMs. A 3D-FEA simulation was used to compare and analyze the air-gap magnetism and thrust characteristics of two CLIMs. The results indicate that the copper-ring secondary CLIM has a higher thrust density and is more suitable for use in control-rod drive mechanism (CRDM) systems. Full article
(This article belongs to the Special Issue Linear/Planar Motors and Other Special Motors)
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13 pages, 4451 KiB  
Article
Magnetic Levitation Belt Conveyor Control System Based on Multi-Sensor Fusion
by Kun Hu, Hao Jiang, Qinqin Zhu, Wangqian Qian and Jinhan Yang
Appl. Sci. 2023, 13(13), 7513; https://doi.org/10.3390/app13137513 - 25 Jun 2023
Cited by 9 | Viewed by 3058
Abstract
Belt conveyors are critical in coal transportation systems; however, they are supported by rollers, which incur high energy costs. Magnetic levitation support is adopted. The measurement of a magnetic levitation air gap is important, and a displacement sensor is usually used in real-time. [...] Read more.
Belt conveyors are critical in coal transportation systems; however, they are supported by rollers, which incur high energy costs. Magnetic levitation support is adopted. The measurement of a magnetic levitation air gap is important, and a displacement sensor is usually used in real-time. To address the problems of poor linearity and low measurement stability of single displacement sensors in magnetic levitation systems, a magnetic levitation support system based on multi-sensor data fusion is proposed. First, an industrial camera sensor is used to collect images, and the suspended air gap is obtained through image processing. Second, using an extended Kalman filter, the photoelectric position sensor and industrial camera sensor are fused to the suspension air gap value in the process of suspension. The electromagnet current is controlled by the PID (proportion integration differentiation) control algorithm, and experiments are carried out. Experimental results showed that, compared with an estimation of the suspension state of two sensors before and after EKF fusion, the root mean square error is reduced by 0.0597 and 0.0081, respectively, compared with the measurement value of a single sensor. Moreover, the fusion data were more robust, thereby meeting the requirements of magnetic levitation control. Full article
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24 pages, 5069 KiB  
Article
Design and Control of Multicoil Active Magnetic Bearing System for High-Speed Application
by Sukanta Debnath, Upama Das, Pabitra Kumar Biswas, Belqasem Aljafari and Sudhakar Babu Thanikanti
Energies 2023, 16(11), 4447; https://doi.org/10.3390/en16114447 - 31 May 2023
Cited by 12 | Viewed by 3344
Abstract
In the rotating machinery sector, active magnetic bearing (AMB) has drawn great attention due to its benefits over the conventional bearing system. The high-speed technology is enhanced by AMBs, which also reduce maintenance costs and eliminate friction loss. This paper presents a unique, [...] Read more.
In the rotating machinery sector, active magnetic bearing (AMB) has drawn great attention due to its benefits over the conventional bearing system. The high-speed technology is enhanced by AMBs, which also reduce maintenance costs and eliminate friction loss. This paper presents a unique, simpler, efficient design and hardware implementation for high-speed applications using two-coil I-type active magnetic bearings. To maintain the 10 mm air gap between the actuator and the rotor, two categories of controllers have been designed for the proposed system to control the position and another for detecting the coil current through the power amplifier. The AMB system is incorporated into a 3D finite element model for determining magnetic properties. The magnetic analysis is then carried out under various situations, and the attractive force characteristics have been evaluated for this suggested system to check the performance of the multicoil AMB system along with the stability analysis. The system is designed and simulated in MATLAB Simulink and implemented in hardware to validate the different outputs viz. position response and current response. Finally, an AC magnet is designed to rotate the rotor after the levitation, and a higher speed of 19,643 rpm is achieved in comparison to conventional bearings, which can be utilized in different industrial applications. Full article
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16 pages, 8668 KiB  
Article
Experimental Verification of the CFD Model of the Squeeze Film Lifting Effect
by Bartosz Bastian, Rafał Gawarkiewicz, Michał Wasilczuk and Michał Wodtke
Appl. Sci. 2023, 13(11), 6441; https://doi.org/10.3390/app13116441 - 25 May 2023
Viewed by 1305
Abstract
The presented study shows the results of the research into the squeeze film levitation phenomena. The system introduced in the investigation is composed of a vibrating surface, air squeeze film, and the surface of the body freely suspended over the film. The use [...] Read more.
The presented study shows the results of the research into the squeeze film levitation phenomena. The system introduced in the investigation is composed of a vibrating surface, air squeeze film, and the surface of the body freely suspended over the film. The use of the CFD (Computational Fluid Dynamics) model used in the system allows us to determine the steady state, periodic behavior of the air film (described by Navier–Stokes, continuity equations, and ideal gas law), and the lifted object dynamics. The model allows us to determine multiple factors, among others, mean film thickness and pressure distribution inside the fluid film. The influence of factors, such as vibration amplitude, frequency, and load on the lifting conditions, was presented. A series of calculations show the levitations height in the range of 5.61 up to 58.12 microns, obtained for masses of samples between 5–20 g, vibration frequency of 5–25 kHz, and the motions amplitude of 0.5–1.5 µm. A series of CFD multivariable calculations for a standing wave inducer were not previously published. The CFD model was validated with the use of experiments on a specially developed test rig. The authors experimentally obtained the height of levitation up to 200 microns. Full article
(This article belongs to the Special Issue Smart Materials for Control of Structural Dynamics)
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20 pages, 635 KiB  
Article
Mutual-Inductance Computation between Coaxial Thin Conical Sheet Inductor and the Circular Loop in Air
by Slobodan Babic
Appl. Sci. 2023, 13(11), 6416; https://doi.org/10.3390/app13116416 - 24 May 2023
Viewed by 1751
Abstract
The paper describes a new formula for calculating the mutual inductance between a thin conical sheet inductor and a filamentary circular loop, which are coaxial in air. The presented formula is derived semi-analytically using the complete elliptic integrals of the first, second, and [...] Read more.
The paper describes a new formula for calculating the mutual inductance between a thin conical sheet inductor and a filamentary circular loop, which are coaxial in air. The presented formula is derived semi-analytically using the complete elliptic integrals of the first, second, and third kind, along with the integral term which will be solved numerically. The results are validated using double and single integration methods, as well as the semi-analytical formula. The mutual inductance between a thin cylindrical solenoid and a filamentary circular loop can be obtained using the new formula for the conical coil and circular loop. Presented formulas can be useful in various applications, such as the excitation coil used in electromagnetic-levitation melting, the production of magnetic field homogeneity and broadband RF and wireless power transfer systems that utilize conical inductors. Overall, the paper presents a valuable contribution to the field of inductor design and can be useful in various applications involving conical inductors. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
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22 pages, 13533 KiB  
Article
Design of a Compact Planar Magnetic Levitation System with Wrench–Current Decoupling Enhancement
by Chanuphon Trakarnchaiyo, Yang Wang and Mir Behrad Khamesee
Appl. Sci. 2023, 13(4), 2370; https://doi.org/10.3390/app13042370 - 12 Feb 2023
Cited by 8 | Viewed by 3403
Abstract
Magnetic levitation technology has promising applications in modern manufacturing, especially for fine-motion stage and long-range omnidirectional planar motors. This paper presents the development of a compact planar maglev prototype with the potential to achieve both applications to increase flexibility for the manufacturing system. [...] Read more.
Magnetic levitation technology has promising applications in modern manufacturing, especially for fine-motion stage and long-range omnidirectional planar motors. This paper presents the development of a compact planar maglev prototype with the potential to achieve both applications to increase flexibility for the manufacturing system. The planar stator is designed by using optimized square coils arranged in the zigzag configuration, which provides a better uniform magnetic flux density compared with another configuration. The stator is a compact and portable module with built-in current amplifier units. The single-disc magnet mover is deployed with five controllable degrees of freedom. The cross-coupling effect is decoupled by a precomputed Lorentz force based wrench—current transformation matrix stored in the lookup table. A 2-D linear interpolation is implemented to enhance decoupling effectiveness which is offered via discrete lookup data. Experiments with motion-tracking cameras and a basic controller demonstrate the results of fine step motion of 10 and 20 µm and rotation steps of 0.5 and 1.0 mrad. The potential for multidirectional material handling is represented by a total horizontal translation range of 20 mm by 20 mm with a maximum air gap of 26 mm and a total rotation range of 20 degrees for both roll and pitch. Full article
(This article belongs to the Special Issue Smart Machines and Intelligent Manufacturing)
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12 pages, 4299 KiB  
Article
Modeling, Design and Suspension Force Analysis of a Novel AC Six-Pole Heteropolar Hybrid Magnetic Bearing
by Chao Wu and Shanshou Li
Appl. Sci. 2023, 13(3), 1643; https://doi.org/10.3390/app13031643 - 27 Jan 2023
Cited by 6 | Viewed by 1981
Abstract
To improve the radial suspension force of heteropolar hybrid magnetic bearing (HMB), a novel AC six-pole heteropolar HMB is proposed. Firstly, the structure, magnetic circuit, and suspension force generation principle are introduced and analyzed. Secondly, the equivalent magnetic circuits are established. The mathematical [...] Read more.
To improve the radial suspension force of heteropolar hybrid magnetic bearing (HMB), a novel AC six-pole heteropolar HMB is proposed. Firstly, the structure, magnetic circuit, and suspension force generation principle are introduced and analyzed. Secondly, the equivalent magnetic circuits are established. The mathematical models of magnetic resistances, air gap magnetic fluxes, and levitation force are derived by node magnetomotive force (MMF) method. The main parameters of prototype heteropolar HMB, such as outer and inner air-gap length, winding turns, and permanent magnets, are designed. Then, the analysis model is established by MagNet 3D. The magnetic circuit, air-gap flux density, suspension mechanism, force-current relationships, force-displacement relationships, and force coupling characteristics are analyzed and calculated. Finally, the experimental system was built to test the levitation force and levitation displacement waveforms. The research results have shown that the proposed novel six-pole heteropolar HMB has a reasonable structure and magnetic circuit. The design method is also proven to be correct. Furthermore, it is compared with the traditional heteropolar six-pole HMB, the maximum suspension forces in the X and Y directions are increased by 1.96 and 2.02 times, respectively. Full article
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15 pages, 3374 KiB  
Article
Research on a MEMS Microparticles Vacuum Chamber for Optical Levitation with a Built-In Vacuum Gauge
by Junji Pu, Kai Zeng, Yulie Wu and Dingbang Xiao
Photonics 2022, 9(12), 911; https://doi.org/10.3390/photonics9120911 - 28 Nov 2022
Cited by 2 | Viewed by 2278
Abstract
The vacuum chamber is an important part of microparticle optical levitation technology. The traditional vacuum chamber has a large volume and many peripheral components, which cannot meet the requirements of miniaturization and on-chip optical levitation technology. Therefore, this study proposes a novel microparticle [...] Read more.
The vacuum chamber is an important part of microparticle optical levitation technology. The traditional vacuum chamber has a large volume and many peripheral components, which cannot meet the requirements of miniaturization and on-chip optical levitation technology. Therefore, this study proposes a novel microparticle vacuum chamber based on the micro-electro-mechanical system (MEMS) process. This MEMS microparticle vacuum chamber adopts a “glass-silicon-glass” three-layer vacuum bonding process, with a volume of only 15 mm × 12 mm × 1.2 mm, including particle chamber, cantilever resonator chamber, and getter chamber, which can encapsulate microparticles in a tiny vacuum environment and realize optical levitation of microparticles. At the same time, the air pressure in the micro vacuum chamber is monitored by the cantilever resonator, which can provide a miniaturized microparticle chamber with a more accurate vacuum environment for microparticle optical levitation. The research of this paper has significance for promoting the development of miniaturized optical levitation technology. Full article
(This article belongs to the Special Issue Light Control and Particle Manipulation)
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14 pages, 3920 KiB  
Article
Simulation of the Braking Effects of Permanent Magnet Eddy Current Brake and Its Effects on Levitation Characteristics of HTS Maglev Vehicles
by Gaowei Zhang, Jianmei Zhu, Yan Li, Yuhang Yuan, Yuqing Xiang, Peng Lin, Li Wang, Jianxin Liu, Le Liang and Zigang Deng
Actuators 2022, 11(10), 295; https://doi.org/10.3390/act11100295 - 13 Oct 2022
Cited by 7 | Viewed by 3269
Abstract
High-temperature superconducting (HTS) magnetic levitation (maglev) trains for designed high speed need a non-contact braking method that can produce stable and sufficient braking forces to ensure the safety of the train during emergency braking. In order to study the braking effects of permanent [...] Read more.
High-temperature superconducting (HTS) magnetic levitation (maglev) trains for designed high speed need a non-contact braking method that can produce stable and sufficient braking forces to ensure the safety of the train during emergency braking. In order to study the braking effects of permanent magnet eddy current braking (PMECB) used in HTS maglev vehicles and its effects on the levitation performance of HTS maglev vehicles, an equivalent two-dimensional simulation model of PMECB for a HTS maglev test vehicle under different working air gaps of 5 mm, 10 mm, 15 mm and 20 mm was established in Maxwell software. Then, a 6 degree of freedom dynamic model of the vehicle was established in Universal Mechanism software. In the dynamic simulation, the normal force of PMECB was not considered, and only the detent force of PMECB was taken as the excitation of the vehicle. The simulation results show that PMECBs can reduce the vehicle to relatively low speed in a few seconds. During the operation of PMECBs, the levitation height and levitation force of the maglev Dewar will be affected, and maximum variations in levitation heights and levitation forces occur on the Dewars at both ends of the vehicle. These help us to understand the braking and levitation performance of HTS maglev vehicles under the action of PMECBs and enrich the design idea of braking and levitation systems of HTS maglev vehicles equipped with PMECBs. Full article
(This article belongs to the Special Issue Advanced Technologies in Superconducting Actuators)
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10 pages, 3764 KiB  
Article
Oscillation Dynamics of Multiple Water Droplets Levitated in an Acoustic Field
by Koji Hasegawa and Manami Murata
Micromachines 2022, 13(9), 1373; https://doi.org/10.3390/mi13091373 - 23 Aug 2022
Cited by 14 | Viewed by 3956
Abstract
This study aimed to improve and investigate the oscillation dynamics and levitation stability of acoustically levitated water droplets. Contactless sample manipulation technology in mid-air has attracted significant attention in the fields of biochemistry and pharmaceutical science. Although one promising method is acoustic levitation, [...] Read more.
This study aimed to improve and investigate the oscillation dynamics and levitation stability of acoustically levitated water droplets. Contactless sample manipulation technology in mid-air has attracted significant attention in the fields of biochemistry and pharmaceutical science. Although one promising method is acoustic levitation, most studies have focused on a single sample. Therefore, it is important to determine the stability of multiple samples during acoustic levitation. Here, we aim to understand the effect of multiple-sample levitation on levitation stability in acoustic fields. We visualized the oscillatory motion of multiple levitated droplets using a high-speed video camera. To characterize the dynamics of multiple levitating droplets, the oscillation frequency and restoring force coefficients of the levitated samples, which were obtained from the experimental data, were analyzed to quantify the droplet–droplet interaction. The oscillation model of the spring-mass system was compared with the experimental results, and we found that the number of levitating droplets and their position played an important role in the levitation stability of the droplets. Our insights could help us understand the oscillatory behavior of levitated droplets to achieve more stable levitation. Full article
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19 pages, 5925 KiB  
Article
Control Strategies for Highly Gyroscopic Outer Rotors with Diametral Enlargement in Active Magnetic Bearings
by Timo Hopf, Michael Richter, Benedikt Schüßler and Stephan Rinderknecht
Actuators 2022, 11(3), 91; https://doi.org/10.3390/act11030091 - 15 Mar 2022
Cited by 5 | Viewed by 3658
Abstract
Flywheels are used for peak shaving or load smoothing to generate a higher efficiency and a more stable power supply. Therefore, this paper investigates highly integrated outer rotor flywheels levitated by active magnetic bearings (AMB). Due to the highly gyroscopic behavior and the [...] Read more.
Flywheels are used for peak shaving or load smoothing to generate a higher efficiency and a more stable power supply. Therefore, this paper investigates highly integrated outer rotor flywheels levitated by active magnetic bearings (AMB). Due to the highly gyroscopic behavior and the diametrical enlargement under rotation, the system behavior changes with the speed, leading to a significant decrease in the maximum force and maximum force slew rate of the AMB. Thus, the speed range in which a decentralized feedback control stabilizes the system is reduced. In the literature, there are numerous approaches for coping with gyroscopic behavior. However, there are far fewer investigations for explicit consideration of the change in the air gap in the control structure. Therefore, the goal of this work is to find a control strategy to reduce the effect of the gyroscopic behavior as well as the change of the air gap. The authors propose a control strategy combining a cross feedback control with a decentralized variable feedback control. With this combination, the drawbacks of the previously described effects are compensated, leading to a higher operating range of the system and a reduced utilization of the amplifier without overcompensation at lower rotational speeds. Full article
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