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Keywords = adhesive property

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33 pages, 5097 KB  
Article
Upcycling Pultruded Polyester–Glass Thermoset Scraps into Polyolefin Composites: A Comparative Structure–Property Insights
by Hasan Kasim, Yongzhe Yan, Haibin Ning and Selvum Brian Pillay
J. Compos. Sci. 2026, 10(1), 52; https://doi.org/10.3390/jcs10010052 - 16 Jan 2026
Abstract
This study investigates the reuse of mechanically recycled polyester–glass thermoset scraps (PS) as fillers in LDPE and HDPE matrices at 10–50 wt.% loading. Composites were produced through mechanical size reduction, single-screw extrusion, and compression molding without compatibilizers, and their mechanical and microstructural properties [...] Read more.
This study investigates the reuse of mechanically recycled polyester–glass thermoset scraps (PS) as fillers in LDPE and HDPE matrices at 10–50 wt.% loading. Composites were produced through mechanical size reduction, single-screw extrusion, and compression molding without compatibilizers, and their mechanical and microstructural properties were systematically evaluated. LDPE composites exhibited a notable stiffness increase, with tensile modulus rising from 318.8 MPa (neat) to 1245.6 MPA (+291%) and tensile strength improving from 9.50 to 11.45 MPa (+20.5%). Flexural performance showed even stronger reinforcement: flexural modulus increased from 0.40 to 3.00 GPa (+650%) and flexural strength from 14.5 to 35.6 MPa (+145%). HDPE composites displayed similar behavior, with flexural modulus increasing from 1.2 to 3.1 GPa (+158%) and strength from 34.1 to 45.5 MPa (+33%). Surface-treated fillers provided additional stiffness gains (+36% in sPL4; +33% in sPH3). Impact strength decreased with loading (LDPE: −51%, HDPE: −61%), though surface treatment partially mitigated this (+14–19% in LDPE; +13% in HDPE). Density increased proportionally (PL: 0.95 → 1.20 g/cm3, PH: 0.99 → 1.23 g/cm3), while moisture uptake remained low (≤0.25%). Optical and SEM analyses indicated increasingly interconnected fiber networks at high loadings, driving stiffness and fracture behavior. Overall, PS-filled polyolefins offer a scalable route for converting thermoset waste into functional semi-structural materials. Full article
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21 pages, 4861 KB  
Article
Synthesis and Characterization of ITO Films via Forced Hydrolysis for Surface Functionalization of PET Sheets
by Silvia del Carmen Madrigal-Diaz, Laura Cristel Rodríguez-López, Isaura Victoria Fernández-Orozco, Saúl García-López, Cecilia del Carmen Díaz-Reyes, Claudio Martínez-Pacheco, José Luis Cervantes-López, Ibis Ricárdez-Vargas and Laura Lorena Díaz-Flores
Coatings 2026, 16(1), 120; https://doi.org/10.3390/coatings16010120 - 16 Jan 2026
Abstract
Transparent conductive oxides (TCOs), such as indium tin oxide (ITO), are essential for flexible electronics; however, conventional vacuum-based deposition is costly and thermally aggressive for polymers. This study investigated the surface functionalization of PET substrates with ITO thin film-based forced hydrolysis as a [...] Read more.
Transparent conductive oxides (TCOs), such as indium tin oxide (ITO), are essential for flexible electronics; however, conventional vacuum-based deposition is costly and thermally aggressive for polymers. This study investigated the surface functionalization of PET substrates with ITO thin film-based forced hydrolysis as a low-cost, reproducible alternative. SnO2 nanoparticles were synthesized by forced hydrolysis at 180 °C for 3 h and 6 h, yielding crystalline nanoparticles with a cassiterite phase and an average crystallite size of 20.34 nm. The process showed high reproducibility, enabling consistent structural properties without complex equipment or high-temperature treatments. The SnO2 sample obtained at 3 h was incorporated into commercial In2O3 to form a mixed In–Sn–O oxide, which was subsequently deposited onto PET substrates by spin coating onto UV-activated PET. The resulting 1.1 µm ITO films demonstrated good adhesion (4B according to ASTM D3359), a low resistivity of 1.27 × 10−6 Ω·m, and an average optical transmittance of 80% in the visible range. Although their resistivity is higher than vacuum-processed films, this route provides a superior balance of mechanical robustness, featuring a hardness of (H) of 3.8 GPa and an elastic modulus (E) of 110 GPa. These results highlight forced hydrolysis as a reproducible route for producing ITO/PET thin films. The thickness was strategically optimized to act as a structural buffer, preventing crack propagation during bending. Forced hydrolysis-driven PET sheet functionalization is an effective route for producing durable ITO/PET electrodes that are suitable for flexible sensors and solar cells. Full article
(This article belongs to the Special Issue Recent Advances in Surface Functionalisation, 2nd Edition)
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13 pages, 2657 KB  
Article
Nanocellulose Coatings for Surgical Face Masks
by Divya Rajah, Sandya Athukoralalage, Ramanathan Yegappan and Nasim Amiralian
Nanomaterials 2026, 16(2), 112; https://doi.org/10.3390/nano16020112 - 15 Jan 2026
Abstract
Polypropylene (PP) nonwovens are widely used as filtration layers in surgical face masks, but their hydrophobic, inert surfaces limit their ability to attach functional coatings that adjust pore size and improve mechanical filtration. Herein, we exploit cellulose derived from sugarcane debris to construct [...] Read more.
Polypropylene (PP) nonwovens are widely used as filtration layers in surgical face masks, but their hydrophobic, inert surfaces limit their ability to attach functional coatings that adjust pore size and improve mechanical filtration. Herein, we exploit cellulose derived from sugarcane debris to construct nanocellulose coatings that modify the surface properties of PP mask nonwovens without altering the underlying fibre architecture. Cellulose pulp was fibrillated to cellulose nanofibres (CNFs) and functionalised to yield TEMPO-oxidised nanofibres (TCNFs) and cationic nanofibres (CCNFs). All these nanofibres retain a cellulose I structure with a thermal stability of well above an 80–100 °C drying window. The three nanocelluloses exhibit distinct combinations of surface charge and wettability (ζ ≈ −9, −73, and +76 mV), with various hydrophobicity. Dip coating produces nanocellulose coating layers on PP, with uniform coverage at 1 wt% for TCNF and CCNF. CCNF inverts the negative surface charge of PP and maintains the positive charge at 86% relative humidity. Ethanol pretreatment of PP increases CCNF coating adhesion and preserves a continuous nanoporous CCNF film on the PP surface under humid conditions. Cytotoxicity assays indicate no detectable cytotoxicity for coated or uncoated nonwovens. This work establishes sugarcane-derived nanocellulose, particularly CCNF and TCNF, as a potential biocompatible surface coating for PP mask nonwovens. Full article
(This article belongs to the Special Issue Nanofiber and Nanomaterial Composites: Energy, Healthcare and Beyond)
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27 pages, 4663 KB  
Review
Adhesive Gelatin-Based Eutectogels: A Review of Synthesis, Properties, and Applications
by Raluca Ioana Baron, Andreea Laura Chibac-Scutaru, Gabriela Biliuta and Sergiu Coseri
Polymers 2026, 18(2), 222; https://doi.org/10.3390/polym18020222 - 14 Jan 2026
Abstract
This review presents a focused assessment of the rapidly expanding field of gelatin-based eutectogels and identifies the gaps in current literature that justify this examination. Research on deep eutectic solvents (DESs and NADES) has advanced quickly, yet there is still no integrated view [...] Read more.
This review presents a focused assessment of the rapidly expanding field of gelatin-based eutectogels and identifies the gaps in current literature that justify this examination. Research on deep eutectic solvents (DESs and NADES) has advanced quickly, yet there is still no integrated view of how these solvent systems influence adhesion in gelatin-based gels. Eutectogels are soft materials formed by gelling DESs or NADES with biopolymers. Gelatin is widely used because it is biocompatible, biodegradable, and readily available. We provide a clear overview of the chemistry of DESs and NADES and describe how gelatin forms networks in these media. The review summarizes established knowledge on adhesion, highlighting the contributions of polymer network density, interfacial hydrogen bonding, and solvent mobility. New perspectives are introduced on how these factors interact to control adhesion strength, toughness, and reversibility. A key topic is the role of hydrogen bond donors (HBDs) and acceptors (HBAs). They define the hydrogen bonding environment of the solvent and represent an underexplored way to tune mechanical and adhesive behavior. Examples such as moisture-resistant adhesion and temperature-responsive bonding show why these systems offer unique and adjustable properties. The review concludes by outlining major challenges, including the lack of standardized adhesion tests and constraints in scalable production, and identifying directions for future work. Full article
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19 pages, 3409 KB  
Article
Engineering Spirulina-Based Composites and Postbiotics Using the Electrospinning Process: Physicochemical Characterization, Antioxidant Activity, and Cytotoxicity
by Sergiana dos Passos Ramos, Monize Bürck, Eduarda Lemos, Giovanna Grasser, Marcelo Assis, Camila Duarte Ferreira Ribeiro, Elson Longo and Anna Rafaela Cavalcante Braga
Processes 2026, 14(2), 296; https://doi.org/10.3390/pr14020296 - 14 Jan 2026
Viewed by 14
Abstract
Postbiotics, defined as non-viable microorganisms or their structural and metabolic components, have attracted attention for their documented health effects, including modulation of gut homeostasis and inflammatory responses. Tributyrin is among the most promising postbiotics studied, and its safety profile enables it to exert [...] Read more.
Postbiotics, defined as non-viable microorganisms or their structural and metabolic components, have attracted attention for their documented health effects, including modulation of gut homeostasis and inflammatory responses. Tributyrin is among the most promising postbiotics studied, and its safety profile enables it to exert its beneficial effects. However, tributyrin activity must be maintained after its uptake, underscoring the importance of selecting appropriate delivery strategies, such as its incorporation into electrospun composites. Combining postbiotics and natural antioxidants, such as Spirulina and its components, to improve their properties can be a great strategy. Therefore, the present work aimed to produce tributyrin–Spirulina composites via electrospinning. The composites obtained were characterized, and their antioxidant activity and cytotoxicity were determined. All formulations were successfully produced by electrospinning, as the composites retained the bonds of their respective components. In terms of antioxidant activity, the combination of tributyrin and C-phycocyanin was the most promising among the bioactive compounds studied. Overall, the viability and cytotoxicity results indicate that interactions among bioactive composition, redox regulation, and adhesion-dependent survival govern cellular responses to electrospun zein fibers. Tributyrin promotes metabolic adaptation over time, whereas Spirulina-derived fractions are more sensitive to formulation and culture conditions. Full article
(This article belongs to the Special Issue Conversion and Valorization of Biomass)
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14 pages, 1372 KB  
Article
Carvacrol Reduces Virulence Traits in Meyerozyma guilliermondii and Candida dubliniensis and Enhances Galleria mellonella Survival During Candidozyma auris Infection
by Andrea Giammarino, Laura Verdolini, Javier Mussin, Giulia Radocchia, Florencia Rojas, Gustavo Giusiano and Letizia Angiolella
Microorganisms 2026, 14(1), 188; https://doi.org/10.3390/microorganisms14010188 - 14 Jan 2026
Viewed by 41
Abstract
Background: Antifungal resistance among Candida species and related genera, coupled with the lack of new drugs, poses a significant threat to public health. Several studies have demonstrated a relationship between virulence factors and resistance. Current objectives include identifying new targets and searching for [...] Read more.
Background: Antifungal resistance among Candida species and related genera, coupled with the lack of new drugs, poses a significant threat to public health. Several studies have demonstrated a relationship between virulence factors and resistance. Current objectives include identifying new targets and searching for new natural molecules. Carvacrol, a natural phenolic compound, has been shown to have antimicrobial properties; however, its impact on the virulence of species other than Candida albicans and related yeast genera remains underexplored. Methods: The antifungal activity of carvacrol was evaluated against clinical isolates of Candidozyma auris, Meyerozyma guilliermondii, and Candida dubliniensis, as well as its effect on adhesion, hydrophobicity, biofilm formation and osmotic stress tolerance. In vivo activity was assessed using the Galleria mellonella infection model at MIC concentrations. Results: Carvacrol inhibited adherence and significantly reduced both early and preformed biofilms in M. guilliermondii and C. dubliniensis. In C. auris, the compound produced a modest reduction in biofilm activity but significantly enhanced larval survival in the in vivo model (~20%, p < 0.01). Carvacrol also induced increased tolerance of C. auris to osmotic stress, suggesting activation of adaptive pathways. Conclusions: Carvacrol exhibits species-specific effects, acting as an antivirulence modulator in M. guilliermondii and C. dubliniensis and attenuating virulence in vivo in C. auris. These findings support the potential of carvacrol as an adjuvant antifungal strategy, particularly against C. auris, and highlight the relevance of targeting virulence traits to reduce selective pressure and limit antifungal resistance. Full article
(This article belongs to the Special Issue Research on Fungal Pathogen Candida spp. and Alternative Therapy)
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19 pages, 1961 KB  
Article
Multitarget Mechanisms of (‒)‒Epigallocatechin-3-Gallate Against MRSA: From SraP L-Lectin Targeting to Synergistic Antibiotic Effects
by Ping Zheng, Peihua Zhang, Yuan Li, Jinzhao Long, Fang Liu and Haiyan Yang
Pathogens 2026, 15(1), 90; https://doi.org/10.3390/pathogens15010090 - 13 Jan 2026
Viewed by 68
Abstract
Methicillin-resistant Staphylococcus aureus (MRSA), a major global public health threat due to its broad resistance, urgently requires the development of new antibiotic alternatives. (‒)‒Epigallocatechin-3-gallate (EGCG) is considered a natural bioactive compound with anti-MRSA properties. The L-Lectin module of serine-rich adhesin for platelets (SraP) [...] Read more.
Methicillin-resistant Staphylococcus aureus (MRSA), a major global public health threat due to its broad resistance, urgently requires the development of new antibiotic alternatives. (‒)‒Epigallocatechin-3-gallate (EGCG) is considered a natural bioactive compound with anti-MRSA properties. The L-Lectin module of serine-rich adhesin for platelets (SraP) is considered an important target for blocking MRSA-infected hosts. This study aims to investigate the mechanism of action of EGCG against MRSA. Surface plasmon resonance (SPR), cell adhesion and invasion, biofilm formation, checkerboard assays, RNA sequencing (RNA-seq) and quantitative real-time polymerase chain reaction (qRT-PCR) were performed. The results showed that EGCG bound to SraP L Lectin with high affinity and effectively inhibited MRSA colonization. Additionally, EGCG significantly suppressed pyrimidine metabolism and downregulated related genes, thereby potentially inhibiting bacterial growth. It also markedly reduced the expression of multiple genes associated with β-lactam resistance and inhibited biofilm formation. A strong synergistic effect was observed between EGCG and the bactericidal agent ceftriaxone (CRO). When combined with 10 μg/mL EGCG, CRO required 75% less dosage and exhibited a prolonged antimicrobial effect. In conclusion, EGCG exerts anti-MRSA effects through multiple pathways and represents a promising candidate as an alternative therapeutic agent against MRSA infections. Full article
(This article belongs to the Section Bacterial Pathogens)
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22 pages, 3398 KB  
Article
Calibration of Discrete Element Method Parameters for Cabbage Stubble–Soil Interface Using In Situ Pullout Force
by Wentao Zhang, Zhi Li, Qinzhou Cao, Wen Li and Ping Jiang
Agriculture 2026, 16(2), 205; https://doi.org/10.3390/agriculture16020205 - 13 Jan 2026
Viewed by 65
Abstract
Cabbage stubble left in fields after harvest forms a mechanically complex stubble–soil composite that hinders subsequent tillage and crop establishment. Although the Discrete Element Method (DEM) is widely used to model soil-root systems, calibrated contact parameters for taproot-dominated vegetables like cabbage remain unreported. [...] Read more.
Cabbage stubble left in fields after harvest forms a mechanically complex stubble–soil composite that hinders subsequent tillage and crop establishment. Although the Discrete Element Method (DEM) is widely used to model soil-root systems, calibrated contact parameters for taproot-dominated vegetables like cabbage remain unreported. This study addresses this gap by calibrating a novel DEM framework that couples the JKR model and the Bonding V2 model to represent adhesion and mechanical interlocking at the stubble–soil interface. Soil intrinsic properties and contact parameters were determined through triaxial tests and angle-of-repose experiments. Physical pullout tests on ‘Zhonggan 21’ cabbage stubble yielded a mean peak force of 165.5 N, used as the calibration target. A three-stage strategy—factor screening, steepest ascent, and Box–Behnken design (BBD)—identified optimal interfacial parameters: shear stiffness per unit area = 4.40 × 108 N·m−3, normal strength = 6.26 × 104 Pa, and shear strength = 6.38 × 104 Pa. Simulation predicted a peak pullout force of 162.0 N, showing only a 2.1% deviation from experiments and accurately replicating the force-time trend. This work establishes the first validated DEM framework for cabbage stubble–soil interaction, enabling reliable virtual prototyping of residue management implements and supporting low-resistance, energy-efficient tillage tool development for vegetable production. Full article
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11 pages, 4409 KB  
Article
Synthesis and Characterization of Ibuprofen–TiO2 Functionalized PCL Biomembranes as Candidate Materials for Wound Dressing Applications
by Jael Adrian Vergara-Lope Nuñez, Amaury Pozos-Guillén, Marine Ortiz-Magdaleno, Israel Alfonso Núñez-Tapia, Silvia Maldonado Frias, Marco Antonio Álvarez-Pérez and Febe Carolina Vazquez-Vazquez
Bioengineering 2026, 13(1), 92; https://doi.org/10.3390/bioengineering13010092 - 13 Jan 2026
Viewed by 112
Abstract
Wound dressing coverages (WDC) play a key role in protecting skin lesions and preventing infection. Polymeric membranes have been widely explored as WDC due to their ability to incorporate bioactive agents, including antimicrobial nanoparticles and non-steroidal anti-inflammatory drugs (NSAIDs). In this study, polycaprolactone [...] Read more.
Wound dressing coverages (WDC) play a key role in protecting skin lesions and preventing infection. Polymeric membranes have been widely explored as WDC due to their ability to incorporate bioactive agents, including antimicrobial nanoparticles and non-steroidal anti-inflammatory drugs (NSAIDs). In this study, polycaprolactone (PCL)-based membranes functionalized with titanium dioxide nanoparticles (TiO2 NPs) and ibuprofen (IBP) were fabricated using a film manufacturing approach, and their structural and biocompatibility profiles were evaluated. The membranes were characterized by SEM, FTIR and XPS. Bands at 1725 cm−1, 2950 cm−1, 2955 cm−1, 2865 cm−1 and 510 cm−1 proved molecular stability of reagents during manufacture. In SEM, the control shows the flattest surface, while the PCL-IBP and PCL-IBP-TiO2 NPs groups had increased rugosity. In vitro biocompatibility was evaluated using human fetal osteoblasts (hFOB). On day 3, the cell adhesion response of hFOB seeded in PCL-IBP and PCL-IBP-TiO2 NPs groups showed the biggest absorbances (p = 0.0014 and p = 0.0491, respectively). On day 7 PCL-IBP group had lower lectin binding than the control (p = 0.007) and the PCL-IBP-TiO2 NPs (p = 0.015) membranes, but no evidence of cytotoxicity was observed in any group. Furthermore, the Live/Dead test adds more biocompatibility evidence to conveniently discriminate between live and dead cells. The PCL polymeric membrane elaborated in this study may confer antiseptic, analgesic and anti-inflammatory properties, making these membranes ideal for skin lesions. Full article
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13 pages, 2621 KB  
Article
Elaboration and Characterization of New Polyurethane-Based Biocomposites from Jojoba Oil and Alfa Cellulose Fibers
by Ahmed Ramdani, Tarik Harit, Chakib Mokhtari and Fouad Malek
Polysaccharides 2026, 7(1), 9; https://doi.org/10.3390/polysaccharides7010009 - 13 Jan 2026
Viewed by 127
Abstract
A series of biocomposites were elaborated by incorporating cellulose fibers, obtained from raw alfa plant, into a new polyurethane (PU) matrix synthesized from jojoba oil. The cellulose content was adjusted between 0% and 50%. To examine their properties, several characterization methods were employed. [...] Read more.
A series of biocomposites were elaborated by incorporating cellulose fibers, obtained from raw alfa plant, into a new polyurethane (PU) matrix synthesized from jojoba oil. The cellulose content was adjusted between 0% and 50%. To examine their properties, several characterization methods were employed. Fourier-transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) analyses confirmed that the extracted cellulose and the polyurethane matrix have high interfacial adhesion. Thermal stability was assessed using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). They indicate that the composites remained thermally stable in air up to 265 °C and exhibited glass transition temperatures (Tg) in the range of −38 to −7 °C, depending on the fiber percentage inside the polyurethane-based biocomposite. The corresponding mechanical properties increased with the addition of cellulose, reaching optimal improvement at 40% fiber content. Full article
(This article belongs to the Special Issue Recent Progress on Lignocellulosic-Based Materials)
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16 pages, 6661 KB  
Article
Sol–Gel CaCO3/SiO2 Boost Anti-Flashover Silicones
by Ruiling Liao, Yan Liu, Sude Ma and Yue Zhang
Coatings 2026, 16(1), 105; https://doi.org/10.3390/coatings16010105 - 13 Jan 2026
Viewed by 80
Abstract
This study developed high-performance anti-flashover silicone coatings using sol–gel-synthesized CaCO3/SiO2 hierarchical fillers optimized via L16(45) orthogonal design. The optimal filler (Sample 5) was prepared under 70 vol% ethanol, with nTEOS:nCaCO3 = 1:1 and 0.2 mol/L [...] Read more.
This study developed high-performance anti-flashover silicone coatings using sol–gel-synthesized CaCO3/SiO2 hierarchical fillers optimized via L16(45) orthogonal design. The optimal filler (Sample 5) was prepared under 70 vol% ethanol, with nTEOS:nCaCO3 = 1:1 and 0.2 mol/L NH3·H2O, at 45 °C, for 18 h, featuring covalent Si-O-Ca bonding, a dual-scale microstructure (2–4 μm CaCO3 cores + 20–40 nm SiO2 nodules), a 14.44 m2/g specific surface area, and bimodal porosity (8–80 nm). Composite C7 (30 wt% filler, 3 wt% KH-570, 1:2 resin-to-filler ratio) achieved superhydrophobicity (a 153° contact angle via Cassie-Baxter stabilization), ultrahigh electrical insulation (3.20 × 1014 Ω·cm volume resistivity, 1.60 × 1013 Ω surface resistivity), and robust mechanical properties (Shore 3H hardness, 5B adhesion). Standardized IEC 60507:2020 tests showed that C7’s flashover voltages (14.8 kV for KMnO4, 14.3 kV for NaCl/KMnO4, 13 kV for NaCl) exceeded that of neat silicone resin (NSR) and conventional CaCO3-filled composite (SR-CC) by >135%. Additionally, C7 retained superhydrophobicity after 500 h UV aging and maintained a 124° contact angle after 12 months of outdoor exposure. The superior performance stems from synergistic hierarchical topology, tortuous discharge paths, and interfacial passivation. This work establishes a microstructure-driven design paradigm for grid protection materials in harsh environments. Full article
(This article belongs to the Special Issue Advanced Anti-Fouling and Anti-Corrosion Coatings)
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14 pages, 4367 KB  
Article
Evaluation of Melamine Coating Integrity on Particleboards Containing Surface Bark Inclusions
by Łukasz Adamik, Piotr Borysiuk, Marek Barlak, Jerzy Zagórski, Karol Szymanowski, Izabela Betlej and Radosław Auriga
Coatings 2026, 16(1), 103; https://doi.org/10.3390/coatings16010103 - 13 Jan 2026
Viewed by 90
Abstract
Melamine-faced particleboards are widely used in interior applications; however, their performance is often limited by the near-surface structure, film adhesion, and edge damage that can be generated during machining and service impacts. Here, model particleboards were produced with 0%, 10%, 20%, and 40% [...] Read more.
Melamine-faced particleboards are widely used in interior applications; however, their performance is often limited by the near-surface structure, film adhesion, and edge damage that can be generated during machining and service impacts. Here, model particleboards were produced with 0%, 10%, 20%, and 40% bark content in the face layers and laminated with two melamine films (light and dark décor). Density profiles, mechanical properties (MOR, MOE, internal bond, IB), and laminate adhesion (pull-off) were determined. Edge integrity was evaluated under edge milling, quantified by cumulative tear-out length (ΣL) and the normalized damage index Li (mm/m) together with tear-out depth, and under edge impact using a 0.5 kg mass dropped from 0.20 m (damage length and indentation depth). All boards were characterized by a typical U-shaped density profile, while increasing bark share reduced surface-layer density differentiation. MOR and MOE decreased significantly only at 40% bark, whereas IB (0.54–0.74 N/mm2) remained unchanged. Bark content significantly affected adhesion (32.76% contribution), whereas film type was not a significant factor. Milling damage depended on laminate: for the dark laminate, bark-containing boards showed much higher Li (54.82–60.13 mm/m) than the reference (12.26 mm/m); for the light laminate, the lowest Li occurred at 10% bark (21.24 mm/m). Tear-out depth varied narrowly (≈0.69–1.02 mm), while impact damage length ranged from 6.96 to 8.58 mm. Full article
(This article belongs to the Section Functional Polymer Coatings and Films)
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30 pages, 433 KB  
Review
State of Knowledge in the Field of Regenerative Hardfacing Methods in the Context of the Circular Economy
by Wiesław Czapiewski, Stanisław Pałubicki, Jarosław Plichta and Krzysztof Nadolny
Appl. Sci. 2026, 16(2), 792; https://doi.org/10.3390/app16020792 - 13 Jan 2026
Viewed by 83
Abstract
Regenerative hardfacing of steel substrates is an important technology for restoring the surface layer of components operating under wear conditions, supporting the goals of the circular economy (CE) by extending the service life of components, reducing material and energy consumption throughout their life [...] Read more.
Regenerative hardfacing of steel substrates is an important technology for restoring the surface layer of components operating under wear conditions, supporting the goals of the circular economy (CE) by extending the service life of components, reducing material and energy consumption throughout their life cycle, and shortening downtime during machine repairs. The article provides a synthetic analysis of the literature on the production of functional layers exclusively on steels and systematizes process → structure → properties (PSP) relationships in the context of technological quality and the prediction of the functional properties of welds. The review covers methods used and developed in steel hardfacing (including arc processes and variants with increased energy concentration), analyzed on the basis of measurable process indicators: energy parameters (arc energy/heat input/volume energy), dilution, bead geometry, heat-affected zone characteristics, and the risk of welding defects. It has been shown that these factors determine the structural effects in the weld and the area at the fusion boundary (including phase composition and morphology, hardness gradient, and susceptibility to cracking), which translates into functional properties (hardness, wear resistance, adhesion, and fatigue life) and durability after regeneration. The main result of the work is the development of a PSP table dedicated to hardfacing on steel substrates, mapping the key “levers” of the process to structural consequences and trends in functional properties. This facilitates the identification of optimization directions (minimization of energy input and dilution while ensuring fusion continuity), which translates into longer durability after regeneration and a lower risk of defects—key, measurable effects of CE. Research gaps have also been identified regarding the comparability of results (standardization of energy metrics) and the need to determine and verify “technology windows” within the WPS/WPQR (welding procedure specification/welding procedure qualification record) for layers deposited on steels. Full article
(This article belongs to the Special Issue Advanced Welding Technology and Its Applications)
16 pages, 11693 KB  
Article
Interpenetrating Polymer Network Based on Polyether-Polyester Polyurethane and Epoxy Resin
by Chao Feng, Zhiqiang Song, Dongdong Xu, Fei Wan, Andreas Hermann Gerdes, Lan Wang and Linlin Zhang
Polymers 2026, 18(2), 209; https://doi.org/10.3390/polym18020209 - 12 Jan 2026
Viewed by 156
Abstract
Epoxy resins often require toughening to broaden their engineering applications, such as in durable concrete repair. This study addresses this need by developing high-performance polyurethane/epoxy (PU/EP) interpenetrating polymer networks (IPNs). The composites were synthesized via prepolymer and stepwise methods using polyether polyol (PPG-1000), [...] Read more.
Epoxy resins often require toughening to broaden their engineering applications, such as in durable concrete repair. This study addresses this need by developing high-performance polyurethane/epoxy (PU/EP) interpenetrating polymer networks (IPNs). The composites were synthesized via prepolymer and stepwise methods using polyether polyol (PPG-1000), isocyanate (MDI-50), and E51 epoxy. At an optimal PU prepolymer content of 15 wt%, the polyether-based IPNs achieved a balanced mechanical profile (tensile strength: 59.90 MPa; elongation at break: 6.46%; compressive strength: 69.99 MPa). Further tuning of the soft segment by introducing polyester polyol (PS-2412) yielded superior performance at a PS-2412/PPG-1000 ratio of 30/70. This formulation increased tensile and compressive strengths by 11.4% and 6.07% (to 66.74 MPa and 74.24 MPa), and dry and wet bond strengths by 12.1% and 36.3% (to 5.68 MPa and 4.62 MPa), respectively. The enhancement is attributed to the increased crosslinking density and more uniform network structure imparted by PS-2412, which improves stress distribution and interfacial adhesion. This work provides an effective soft-segment design strategy for fabricating toughened epoxy composites with robust mechanical and adhesive properties. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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25 pages, 5592 KB  
Article
Engineering Performance of a Novel Geopolymer-Based Aerogel Non-Intumescent Fire-Resistive Coating
by Shuai Fang, Congyue Qi, Chenke Lin, Lijun Yuan and Haiyan Zhang
Coatings 2026, 16(1), 98; https://doi.org/10.3390/coatings16010098 - 12 Jan 2026
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Abstract
Conventional non-intumescent fire-resistive coatings often require excessive thickness and exhibit poor adhesion. To address these limitations, this study developed a novel geopolymer-based aerogel composite (GBAC) coating. The effects of aerogel content, water-to-binder (W/B) ratio, curing age, latex powder, basalt fibers, and an expansive [...] Read more.
Conventional non-intumescent fire-resistive coatings often require excessive thickness and exhibit poor adhesion. To address these limitations, this study developed a novel geopolymer-based aerogel composite (GBAC) coating. The effects of aerogel content, water-to-binder (W/B) ratio, curing age, latex powder, basalt fibers, and an expansive agent on the physical and mechanical properties of GBAC were systematically investigated. The results have indicated that increasing the aerogel content and W/B ratio reduces the dry density, thermal conductivity, and compressive strength. Both basalt fibers and expansive agent significantly inhibit drying shrinkage while enhancing tensile and tensile bonding strength. Although latex powder shows a negligible effect on shrinkage reduction, it effectively improves tensile and bonding strength. The incorporation of 2.5% of latex powder, 1.0% of basalt fibers, and 4.0% of expansive agent results in a remarkable reduction in shrinkage strain by 85.23%, an increase in tensile strength by 90.93%, and an enhancement in tensile bonding strength by 64.89%. GBAC coatings with thicknesses of 20 and 25 mm can extend thermal insulating efficiency of steel plates by 84 and 108 min and make steel beams satisfy the requirements of Classes II and I fire resistance, respectively. Full article
(This article belongs to the Special Issue Trends in Coatings and Surface Technology, 3rd Edition)
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