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Keywords = adhesion energy

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21 pages, 3425 KB  
Article
Enhanced Cell Adhesion on Biofunctionalized Ti6Al4V Alloy: Immobilization of Proteins and Biomass from Spirulina platensis Microalgae
by Maria Fernanda Hart Orozco, Rosalia Seña, Lily Margareth Arrieta Payares, Alex A. Saez, Arturo Gonzalez-Quiroga and Virginia Paredes
Int. J. Mol. Sci. 2026, 27(2), 1041; https://doi.org/10.3390/ijms27021041 - 20 Jan 2026
Abstract
Titanium (Ti) and its alloys are widely used in biomedical applications due to their biocompatibility and corrosion resistance; however, surface modifications are required to enhance biological functionality. Surface functionalization using natural biomolecules has emerged as a promising strategy to improve early cell–surface interactions [...] Read more.
Titanium (Ti) and its alloys are widely used in biomedical applications due to their biocompatibility and corrosion resistance; however, surface modifications are required to enhance biological functionality. Surface functionalization using natural biomolecules has emerged as a promising strategy to improve early cell–surface interactions and biocompatibility of implant materials. In this study, Ti6Al4V alloy surfaces were biofunctionalized using Spirulina platensis (S. platensis) biomass and protein extract to evaluate morphological, chemical, and biological effects. The functionalization process involved activation with piranha solution, silanization with 3-aminopropyltriethoxysilane (APTES), and subsequent biomolecule immobilization. Surface characterization by scanning electron microscopy (SEM), inductively coupled plasma mass spectrometry (ICP-MS), energy-dispersive X-ray spectroscopy (EDS), and Fourier transform infrared spectroscopy (FTIR) confirmed the successful incorporation of microalgal components, including nitrogen-, phosphorus-, and oxygen-rich organic groups. Biomass-functionalized surfaces exhibited higher phosphorus and oxygen content, while protein-coated surfaces showed nitrogen-enrich chemical signatures, reflecting the distinct molecular compositions of the immobilized biomolecules. Cell adhesion assays demonstrated enhanced early cell attachment on biofunctionalized surfaces, particularly in samples functionalized with 5 g/L biomass for three hours, which showed significantly greater cell attachment than both the control and protein-treated samples. These findings highlight the complementary yet distinct roles of S. platensis biomass and protein extract in modulating surface chemistry and cell–material interactions, emphasizing the importance of tailoring biofunctionalization strategies to optimize early biological responses on titanium-based implants. Full article
(This article belongs to the Section Materials Science)
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13 pages, 3509 KB  
Article
Effect of Laser Surface Texturing on Bond Strength and Mechanical Properties of 3Y and 5Y Zirconia
by Eun-Suk Lee, Min-Gyu Song, Yoon-Hyuk Huh, Chan-Jin Park, Lee-Ra Cho and Kyung-Ho Ko
Materials 2026, 19(2), 410; https://doi.org/10.3390/ma19020410 - 20 Jan 2026
Abstract
This study evaluated the influence of various surface treatments on the bonding performance and mechanical behavior of zirconia, with particular emphasis on the effect of laser surface texturing (LST) compared with conventional 10-methacryloyloxydecyl dihydrogen phosphate (10-MDP) and airborne particle abrasion (APA) methods. Two [...] Read more.
This study evaluated the influence of various surface treatments on the bonding performance and mechanical behavior of zirconia, with particular emphasis on the effect of laser surface texturing (LST) compared with conventional 10-methacryloyloxydecyl dihydrogen phosphate (10-MDP) and airborne particle abrasion (APA) methods. Two zirconia compositions, 3 mol% yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) and 5 mol% partially stabilized zirconia (5Y-PSZ), were subjected to four surface treatment protocols: as-milled, 10-MDP, APA, and LST (n = 12). Shear bond strength (SBS) to titanium and biaxial flexural strength (BFS) of zirconia were measured. Surface morphology, failure mode, and phase composition were analyzed using scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and X-ray diffraction (XRD). Data were analyzed with two-way ANOVA and Tukey’s post hoc test (α = 0.05), and the reliability of flexural strength was assessed using Weibull analysis. Surface treatment significantly affected SBS (p < 0.05). The LST groups exhibited the highest SBS values and a higher proportion of mixed failures, whereas other groups predominantly showed adhesive failures. However, LST-treated specimens, particularly 5Y-PSZ, showed reduced BFS. XRD confirmed phase stability, although localized microstructural changes were observed after LST. LST enhanced the zirconia–titanium interfacial bond strength and promoted mixed failure modes; however, this improvement was accompanied by a reduction in flexural strength, particularly in 5Y-PSZ. Full article
(This article belongs to the Topic Advances in Dental Materials)
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17 pages, 3735 KB  
Article
Surface Modification of Zirconia with Thick Hydroxyapatite Film Using RF Magnetron Sputtering Technique
by Ihab Nabeel Safi, Hasanain K.A. Alalwan, Mustafa S. Tukmachi, Dhuha H. Mohammed and Maryam Sinan Abdulaali Al-yasari
Prosthesis 2026, 8(1), 11; https://doi.org/10.3390/prosthesis8010011 - 19 Jan 2026
Abstract
Background/Objectives: The use of zirconia implants is gaining traction as a potential alternative to titanium. Although having excellent properties, the zirconia surface has limited osteogenic potential. The purpose of this study was to produce, for the first time, mechanically stable, thick micron-scale [...] Read more.
Background/Objectives: The use of zirconia implants is gaining traction as a potential alternative to titanium. Although having excellent properties, the zirconia surface has limited osteogenic potential. The purpose of this study was to produce, for the first time, mechanically stable, thick micron-scale hydroxyapatite coatings on zirconia implant material using radiofrequency (RF) magnetron sputtering. Methods: Zirconia samples were coated with HA using an RF magnetron sputtering device at a temperature of 125 °C for 20 h with 155 W of power. The procedure included rotating the substrate at a speed of 10 rpm while an argon gas flow was maintained continuously. Field emission scanning electron microscopy (FESEM), energy-dispersive X-ray (EDX) analysis, atomic force microscopy, and Vickers hardness measurements were used to evaluate the coat’s characteristics. Results: A smooth hydroxyapatite coating layer that was consistent and free of cracks was observed in all FESEM pictures. The EDX study revealed that the substrate surface contains HA particles, and the ratio of calcium (Ca) to phosphorus (P) was 16.58 to 11.31, which is very close to the ratio in original HA. FESEM cross-section pictures showed good adhesion between the coating and substrate without any gaps, and the coating thickness was 5 µm on average. A statistically significant difference was found in the roughness analysis between the samples of uncoated Zr and HA-coated Zr (p-value < 0.05). Conclusions: Zirconia implant material can be coated with a uniform layer of HA, displaying good adhesion and a thickness of a few micrometers when using magnetron sputtering for an extended period of time. Full article
(This article belongs to the Collection Oral Implantology: Current Aspects and Future Perspectives)
19 pages, 5678 KB  
Article
Investigation into the Adhesion Performance of the Recycled Asphalt Mastic–Limestone Filler Interface Using the Pull-Off Test and Surface Free Energy Theory
by Xiaowei Chen, Bailin Wang, Bo Tang, Zhiqian Liang, Xu Lu, Zebang Deng and Bo Li
Materials 2026, 19(2), 394; https://doi.org/10.3390/ma19020394 - 19 Jan 2026
Abstract
This study aims to evaluate the adhesion performance of the recycled asphalt mastic (RAM)–limestone filler interface and the contribution ratio (CR) of mineral filler to the adhesion performance of the RAM–limestone filler interface. Using the pull-off test and surface free energy theory, the [...] Read more.
This study aims to evaluate the adhesion performance of the recycled asphalt mastic (RAM)–limestone filler interface and the contribution ratio (CR) of mineral filler to the adhesion performance of the RAM–limestone filler interface. Using the pull-off test and surface free energy theory, the impacts of aged asphalt binder dosage, resurfacing dosage, and filler–asphalt binder ratio (F/A) on the grip capacity of the RAM–limestone filler contact were examined. The CR of mineral filler to the adhesion performance of the RAM–limestone filler interface under different influencing factors was calculated. Results show that the bonding strength and adhesion work of the RAM–limestone filler interface reach their best when the aged asphalt binder dosage is 20%. As the rejuvenator dosage increases, the RAM–limestone filler interface’s adhesion performance declines. As the amount of mineral filler increases, the bonding strength of the RAM–limestone filler interface first rises and subsequently falls. When the dosage of aged asphalt binder is 20%, the mineral filler’s CR to the RAM–limestone filler interface’s adhesion performance is at its highest. The impact of mineral filler on the RAM–limestone filler interface’s adhesion performance can be lessened by increasing the amount of rejuvenator. The greatest CR of mineral filler to the adhesion performance of the RAM–limestone filler interface occurs when the F/A is 1.4. Full article
(This article belongs to the Special Issue Development of Sustainable Asphalt Materials)
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21 pages, 3501 KB  
Article
Subsurface Fracture Mapping in Adhesive Interfaces Using Terahertz Spectroscopy
by Mahavir Singh, Sushrut Karmarkar, Marco Herbsommer, Seongmin Yoon and Vikas Tomar
Materials 2026, 19(2), 388; https://doi.org/10.3390/ma19020388 - 18 Jan 2026
Viewed by 101
Abstract
Adhesive fracture in layered structures is governed by subsurface crack evolution that cannot be accessed using surface-based diagnostics. Methods such as digital image correlation and optical spectroscopy measure surface deformation but implicitly assume a straight and uniform crack front, an assumption that becomes [...] Read more.
Adhesive fracture in layered structures is governed by subsurface crack evolution that cannot be accessed using surface-based diagnostics. Methods such as digital image correlation and optical spectroscopy measure surface deformation but implicitly assume a straight and uniform crack front, an assumption that becomes invalid for interfacial fracture with wide crack openings and asymmetric propagation. In this work, terahertz time-domain spectroscopy (THz-TDS) is combined with double-cantilever beam testing to directly map subsurface crack-front geometry in opaque adhesive joints. A strontium titanate-doped epoxy is used to enhance dielectric contrast. Multilayer refractive index extraction, pulse deconvolution, and diffusion-based image enhancement are employed to separate overlapping terahertz echoes and reconstruct two-dimensional delay maps of interfacial separation. The measured crack geometry is coupled with load–displacement data and augmented beam theory to compute spatially averaged stresses and energy release rates. The measurements resolve crack openings down to approximately 100 μm and reveal pronounced width-wise non-uniform crack advance and crack-front curvature during stable growth. These observations demonstrate that surface-based crack-length measurements can either underpredict or overpredict fracture toughness depending on the measurement location. Fracture toughness values derived from width-averaged subsurface crack fronts agree with J-integral estimates obtained from surface digital image correlation. Signal-to-noise limitations near the crack tip define the primary resolution limit. The results establish THz-TDS as a quantitative tool for subsurface fracture mechanics and provide a framework for physically representative toughness measurements in layered and bonded structures. Full article
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23 pages, 2620 KB  
Article
Secretome Profiling of Lactiplantibacillus plantarum CRL681 Predicts Potential Molecular Mechanisms Involved in the Antimicrobial Activity Against Escherichia coli O157:H7
by Ayelen Antonella Baillo, Leonardo Albarracín, Eliana Heredia Ojeda, Mariano Elean, Weichen Gong, Haruki Kitazawa, Julio Villena and Silvina Fadda
Antibiotics 2026, 15(1), 96; https://doi.org/10.3390/antibiotics15010096 - 17 Jan 2026
Viewed by 191
Abstract
Background/Objectives. Lactiplantibacillus plantarum CRL681 has previously demonstrated a strong antagonistic effect against Escherichia coli O157:H7 in food matrices; however, the molecular mechanisms underlying this activity remain poorly understood. Since initial interactions between beneficial bacteria and pathogens occur mainly at the cell surface [...] Read more.
Background/Objectives. Lactiplantibacillus plantarum CRL681 has previously demonstrated a strong antagonistic effect against Escherichia coli O157:H7 in food matrices; however, the molecular mechanisms underlying this activity remain poorly understood. Since initial interactions between beneficial bacteria and pathogens occur mainly at the cell surface and in the extracellular environment, the characterization of the bacterial secretome is essential for elucidating these mechanisms. In this study, the secretome of L. plantarum CRL681 was comprehensively characterized using an integrated in silico and in vitro approach. Methods. The exoproteome and surfaceome were analyzed by LC-MS/MS under pure culture conditions and during co-culture with E. coli O157:H7. Identified proteins were functionally annotated, classified according to subcellular localization and secretion pathways, and evaluated through protein–protein interaction network analysis. Results. A total of 275 proteins were proposed as components of the CRL681 secretome, including proteins involved in cell surface remodeling, metabolism and nutrient transport, stress response, adhesion, and genetic information processing. Co-culture with EHEC induced significant changes in the expression of proteins associated with energy metabolism, transport systems, and redox homeostasis, indicating a metabolic and physiological adaptation of L. plantarum CRL681 under competitive conditions. Notably, several peptidoglycan hydrolases, ribosomal proteins with reported antimicrobial activity, and moonlighting proteins related to adhesion were identified. Conclusions. Overall, these findings suggest that the antagonistic activity of L. plantarum CRL681 against E. coli O157:H7 would be mediated by synergistic mechanisms involving metabolic adaptation, stress resistance, surface adhesion, and the production of non-bacteriocin antimicrobial proteins, supporting its potential application as a bioprotective and functional probiotic strain. Full article
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24 pages, 6689 KB  
Article
Reversible Joining Technology for Polyolefins Using Electromagnetic Energy and Homologous Hot-Melt Adhesives Containing Metallic and Ferrite Additives
by Romeo Cristian Ciobanu, Mihaela Aradoaei, George Andrei Ursan, Alina Ruxandra Caramitu, Virgil Marinescu and Rolland Luigi Eva
Polymers 2026, 18(2), 228; https://doi.org/10.3390/polym18020228 - 15 Jan 2026
Viewed by 110
Abstract
This research examined the development and testing of hot-melt adhesives incorporating metallic (Al and Fe powders averaging 800 nm) and ferrite additives, designed for reversible bonding technology of polyolefins through electromagnetic energy. The experimental models with Al displayed smooth particles that were fairly [...] Read more.
This research examined the development and testing of hot-melt adhesives incorporating metallic (Al and Fe powders averaging 800 nm) and ferrite additives, designed for reversible bonding technology of polyolefins through electromagnetic energy. The experimental models with Al displayed smooth particles that were fairly evenly distributed within the polymer matrix. Experimental models with Fe suggested that Fe nanopowders are more difficult to disperse within the polymer matrix, frequently resulting in agglomeration. For ferrite powder, there were fewer agglomerations noticed, and the dispersion was more uniform compared to similar composites containing Fe particles. Regarding water absorption, the extent of swelling was greater in the composites that included Al. Because of toluene’s affinity for the matrices, the swelling measurements stayed elevated even with reduced exposure times, and the composites with ferrite showed the lowest swelling compared to those with metallic particles. A remarkable evolution of the dielectric loss factor peak shifting towards higher frequencies with rising temperatures was observed, which is particularly important when the materials are exposed to thermal activation through electromagnetic energy. The reversible bonding experiments were performed on polyolefin samples which were connected longitudinally by overlapping at the ends; specialized hot-melts were employed, using electromagnetic energy at 2.45 GHz, with power levels between 140 and 850 × 103 W/kg and an exposure duration of up to 2 min. The feasibility of bonding polyolefins using homologous hot-melts that include metallic/ferrite elements was verified. Composites with both matrices showed that the hot-melts with Al displayed the highest mechanical tensile strength values, but also had a relatively greater elongation. All created hot-melts were suitable for reversible adhesion of similar polyolefins, with the one based on HDPE and Fe considered the most efficient for bonding HDPE, and the one based on PP and Al for PP bonding. When bonding dissimilar polyolefins, it seems that the technique is only effective with hot-melts that include Al. According to the reversible bonding diagrams for specific substrates and hot-melt combinations, and considering the optimization of energy consumption in relation to productivity, the most cost-effective way is to utilize 850 × 103 W/kg power with a maximum exposure time of 1 min. Full article
(This article belongs to the Special Issue Polymer Joining Techniques: Innovations, Challenges, and Applications)
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21 pages, 4867 KB  
Article
Variable Impedance Control for Active Suspension of Off-Road Vehicles on Deformable Terrain Considering Soil Sinkage
by Jiaqi Zhao, Mingxin Liu, Xulong Jin, Youlong Du and Ye Zhuang
Vibration 2026, 9(1), 6; https://doi.org/10.3390/vibration9010006 - 14 Jan 2026
Viewed by 128
Abstract
Off-road vehicle control designs often neglect the complex tire–soil interactions inherent to soft terrain. This paper proposes a Variable Impedance Control (VIC) strategy integrated with a high-fidelity terramechanics model. First, a real-time sinkage estimation algorithm is derived using experimentally identified Bekker parameters and [...] Read more.
Off-road vehicle control designs often neglect the complex tire–soil interactions inherent to soft terrain. This paper proposes a Variable Impedance Control (VIC) strategy integrated with a high-fidelity terramechanics model. First, a real-time sinkage estimation algorithm is derived using experimentally identified Bekker parameters and the quasi-rigid wheel assumption to capture the nonlinear feedback between soil deformation and vehicle dynamics. Building on this, the VIC strategy adaptively regulates virtual stiffness, damping, and inertia parameters based on real-time suspension states. Comparative simulations on an ISO Class-C soft soil profile demonstrate that this framework effectively balances ride comfort and safety constraints. Specifically, the VIC strategy reduces the root-mean-square of vertical body acceleration by 46.9% compared to the passive baseline, significantly outperforming the Linear Quadratic Regulator (LQR). Furthermore, it achieves a 48.6% reduction in average power relative to LQR while maintaining suspension deflection strictly within the safe range. Moreover, unlike LQR, the VIC strategy improves tire deflection performance, ensuring superior ground adhesion. These results validate the method’s robustness and energy efficiency for off-road applications. Full article
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22 pages, 3398 KB  
Article
Calibration of Discrete Element Method Parameters for Cabbage Stubble–Soil Interface Using In Situ Pullout Force
by Wentao Zhang, Zhi Li, Qinzhou Cao, Wen Li and Ping Jiang
Agriculture 2026, 16(2), 205; https://doi.org/10.3390/agriculture16020205 - 13 Jan 2026
Viewed by 114
Abstract
Cabbage stubble left in fields after harvest forms a mechanically complex stubble–soil composite that hinders subsequent tillage and crop establishment. Although the Discrete Element Method (DEM) is widely used to model soil-root systems, calibrated contact parameters for taproot-dominated vegetables like cabbage remain unreported. [...] Read more.
Cabbage stubble left in fields after harvest forms a mechanically complex stubble–soil composite that hinders subsequent tillage and crop establishment. Although the Discrete Element Method (DEM) is widely used to model soil-root systems, calibrated contact parameters for taproot-dominated vegetables like cabbage remain unreported. This study addresses this gap by calibrating a novel DEM framework that couples the JKR model and the Bonding V2 model to represent adhesion and mechanical interlocking at the stubble–soil interface. Soil intrinsic properties and contact parameters were determined through triaxial tests and angle-of-repose experiments. Physical pullout tests on ‘Zhonggan 21’ cabbage stubble yielded a mean peak force of 165.5 N, used as the calibration target. A three-stage strategy—factor screening, steepest ascent, and Box–Behnken design (BBD)—identified optimal interfacial parameters: shear stiffness per unit area = 4.40 × 108 N·m−3, normal strength = 6.26 × 104 Pa, and shear strength = 6.38 × 104 Pa. Simulation predicted a peak pullout force of 162.0 N, showing only a 2.1% deviation from experiments and accurately replicating the force-time trend. This work establishes the first validated DEM framework for cabbage stubble–soil interaction, enabling reliable virtual prototyping of residue management implements and supporting low-resistance, energy-efficient tillage tool development for vegetable production. Full article
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13 pages, 5762 KB  
Article
Mechanisms in Droplet Impact on Rough Surfaces with Spontaneously Varying Viscosity
by Shuwen Cao, Jinhong Yang and Shun Lei
Physics 2026, 8(1), 6; https://doi.org/10.3390/physics8010006 - 13 Jan 2026
Viewed by 144
Abstract
Polyurea, a novel spray-applied composite polymer, is of high application importance for rapid roadway support in coal mines. The current study investigates the dynamic process and mechanisms governing the impact and spreading of polyurea droplets on rough surfaces through experimental and theoretical approaches. [...] Read more.
Polyurea, a novel spray-applied composite polymer, is of high application importance for rapid roadway support in coal mines. The current study investigates the dynamic process and mechanisms governing the impact and spreading of polyurea droplets on rough surfaces through experimental and theoretical approaches. The key novelty lies in revealing how spontaneously varying viscosity couples with surface microstructure to produce novel scaling laws distinct from classical Newtonian behavior. The droplet impact and wetting process can be divided into three stages. In the pinning stage, droplet behavior is dominated by kinetic energy, leading to inertia-driven spreading in which the contact line radius increases quite slowly with time. In the penetration stage, the apparent three-phase contact line (TPCL) is pinned by surface microstructures, while the real TPCL evolves with time following a temporal scaling law t3/2. In the spreading stage, surface roughness becomes decisive. On low-roughness substrates, limited pinning allows the real and apparent TPCLs to spread synchronously, with TPCL evolution governed by surface tension and viscous forces, following a t1/8 scaling law. As roughness increases, pinning effects strengthen, causing divergence: the real TPCL is driven by surface tension and viscous dissipation between microstructures, whereas the apparent TPCL is additionally influenced by pinning and reaction-induced viscosity, scaling as t1/24. This t1/24 scaling for the apparent contact line on relatively high-roughness surfaces represents a significant deviation from established scaling relations. Experiments on rock-like substrates confirm these mechanisms for polyurea droplets. These findings provide theoretical and engineering guidance for optimizing spray-coating parameters in coal mines, with the goal of improving coating uniformity and interfacial adhesion. Full article
(This article belongs to the Section Classical Physics)
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19 pages, 5806 KB  
Article
Ballistic Failure Analysis of Hybrid Natural Fiber/UHMWPE-Reinforced Composite Plates Using Experimental and Finite Element Methods
by Eduardo Magdaluyo, Ariel Jorge Payot, Lorenzo Matilac and Denisse Jonel Pavia
J. Manuf. Mater. Process. 2026, 10(1), 33; https://doi.org/10.3390/jmmp10010033 - 13 Jan 2026
Viewed by 249
Abstract
This study evaluated the ballistic performance and failure mechanisms of epoxy-based hybrid laminates reinforced with abaca/UHMWPE and pineapple leaf fiber (PALF)/UHMWPE fabrics fabricated by using vacuum-assisted hand lay-up. Ballistic tests utilized 9 mm full metal jacket (FMJ) rounds (~426 m/s impact velocity) under [...] Read more.
This study evaluated the ballistic performance and failure mechanisms of epoxy-based hybrid laminates reinforced with abaca/UHMWPE and pineapple leaf fiber (PALF)/UHMWPE fabrics fabricated by using vacuum-assisted hand lay-up. Ballistic tests utilized 9 mm full metal jacket (FMJ) rounds (~426 m/s impact velocity) under NIJ Standard Level IIIA conditions (44 mm maximum allowable BFS). This experimental test was complemented by finite element analysis (FEA) incorporating an energy-based bilinear fracture criterion to simulate matrix cracking and fiber pull-out. The results showed that abaca/UHMWPE composites exhibited lower backface signature (BFS) and depth of penetration (DOP) values (~23 mm vs. ~42 mm BFS; ~7 mm vs. ~9 mm DOP) than PALF/UHMWPE counterparts, reflecting superior interfacial adhesion and more ductile failure modes. Accelerated weathering produced matrix microcracking and delamination in both systems, reducing overall ballistic resistance. Scanning electron microscopy confirmed improved fiber–matrix bonding in abaca composites and interfacial voids in PALF laminates. The FEA results reproduced major failure modes, such as delamination, fiber–matrix debonding, and petaling, and identified stress concentration zones that agreed with experimental observations, though the extent of delamination was slightly underpredicted. Overall, the study demonstrated that abaca/UHMWPE hybridcomposites offer enhanced ballistic performance and durability compared with PALF/UHMWPE laminates, supporting their potential as sustainable alternatives for lightweight protective applications. Full article
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30 pages, 433 KB  
Review
State of Knowledge in the Field of Regenerative Hardfacing Methods in the Context of the Circular Economy
by Wiesław Czapiewski, Stanisław Pałubicki, Jarosław Plichta and Krzysztof Nadolny
Appl. Sci. 2026, 16(2), 792; https://doi.org/10.3390/app16020792 - 13 Jan 2026
Viewed by 114
Abstract
Regenerative hardfacing of steel substrates is an important technology for restoring the surface layer of components operating under wear conditions, supporting the goals of the circular economy (CE) by extending the service life of components, reducing material and energy consumption throughout their life [...] Read more.
Regenerative hardfacing of steel substrates is an important technology for restoring the surface layer of components operating under wear conditions, supporting the goals of the circular economy (CE) by extending the service life of components, reducing material and energy consumption throughout their life cycle, and shortening downtime during machine repairs. The article provides a synthetic analysis of the literature on the production of functional layers exclusively on steels and systematizes process → structure → properties (PSP) relationships in the context of technological quality and the prediction of the functional properties of welds. The review covers methods used and developed in steel hardfacing (including arc processes and variants with increased energy concentration), analyzed on the basis of measurable process indicators: energy parameters (arc energy/heat input/volume energy), dilution, bead geometry, heat-affected zone characteristics, and the risk of welding defects. It has been shown that these factors determine the structural effects in the weld and the area at the fusion boundary (including phase composition and morphology, hardness gradient, and susceptibility to cracking), which translates into functional properties (hardness, wear resistance, adhesion, and fatigue life) and durability after regeneration. The main result of the work is the development of a PSP table dedicated to hardfacing on steel substrates, mapping the key “levers” of the process to structural consequences and trends in functional properties. This facilitates the identification of optimization directions (minimization of energy input and dilution while ensuring fusion continuity), which translates into longer durability after regeneration and a lower risk of defects—key, measurable effects of CE. Research gaps have also been identified regarding the comparability of results (standardization of energy metrics) and the need to determine and verify “technology windows” within the WPS/WPQR (welding procedure specification/welding procedure qualification record) for layers deposited on steels. Full article
(This article belongs to the Special Issue Advanced Welding Technology and Its Applications)
18 pages, 2424 KB  
Article
Surface Activation Using Atmospheric Plasma to Improve PHB Coating Adhesion and Corrosion Resistance of AZ91D Magnesium Alloys
by Arturo Valenzo, María del Pilar Rodríguez-Rojas, Horacio Martínez, Victoria Bustos-Terrones, Alvaro Torres-Islas, Socorro Valdez and Arturo Molina-Ocampo
Polymers 2026, 18(2), 205; https://doi.org/10.3390/polym18020205 - 12 Jan 2026
Viewed by 197
Abstract
Polyhydroxybutyrate (PHB) is considered a coating material capable of limiting the corrosion of biodegradable metallic implants due to its biocompatibility and ability to form a physical barrier. In this study, PHB was deposited on commercial AZ91D magnesium alloy using the spin coating technique. [...] Read more.
Polyhydroxybutyrate (PHB) is considered a coating material capable of limiting the corrosion of biodegradable metallic implants due to its biocompatibility and ability to form a physical barrier. In this study, PHB was deposited on commercial AZ91D magnesium alloy using the spin coating technique. To improve adhesion at the polymer–substrate interface, the magnesium substrates were subjected to atmospheric pressure plasma treatment for different exposure times (5, 10, or 15 min) before coating. The optimal treatment time of 5 min significantly increased substrate wettability and surface free energy, facilitating stronger PHB adhesion. In addition, the PHB coatings were subjected to atmospheric pressure plasma treatment for 5, 10, or 15 s to evaluate potential surface modifications. Corrosion behavior under simulated physiological conditions was assessed via potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in HANK’s solution at 37 °C. Pull-off tests were used to evaluate the adhesion strength between the coating and the substrate under each treatment condition. The results showed a significant decrease in the corrosion rate (Vcorr), from 4.083 mm/year for bare Mg-AZ91D to 0.001 mm/year when both the substrate and the polymer received plasma treatment. This indicates that the treatment modifies surfaces and improves interfacial bonding, enhancing polymer–metal interaction and producing durable, biocompatible coatings for medical implants. Full article
(This article belongs to the Special Issue Plasma Processing of Polymers, 2nd Edition)
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22 pages, 1424 KB  
Review
Advances in CO2 Laser Treatment of Cotton-Based Textiles: Processing Science and Functional Applications
by Andris Skromulis, Lyubomir Lazov, Inga Lasenko, Svetlana Sokolova, Sandra Vasilevska and Jaymin Vrajlal Sanchaniya
Polymers 2026, 18(2), 193; https://doi.org/10.3390/polym18020193 - 10 Jan 2026
Viewed by 222
Abstract
CO2 laser processing has emerged as an efficient dry-finishing technique capable of inducing controlled chemical and morphological transformations in cotton and denim textiles. The strong mid-infrared absorption of cellulose enables localised photothermal heating, leading to selective dye decomposition, surface oxidation, and micro-scale [...] Read more.
CO2 laser processing has emerged as an efficient dry-finishing technique capable of inducing controlled chemical and morphological transformations in cotton and denim textiles. The strong mid-infrared absorption of cellulose enables localised photothermal heating, leading to selective dye decomposition, surface oxidation, and micro-scale ablation while largely preserving the bulk fabric structure. These laser-driven mechanisms modify colour, surface chemistry, and topography in a predictable, parameter-dependent manner. Low-fluence conditions predominantly produce uniform fading through fragmentation and oxidation of indigo dye; in comparison, moderate thermal loads promote the formation of carbonyl and carboxyl groups that increase surface energy and enhance wettability. Higher fluence regimes generate micro-textured regions with increased roughness and anchoring capacity, enabling improved adhesion of dyes, coatings, and nanoparticles. Compared with conventional wet processes, CO2 laser treatment eliminates chemical effluents, strongly reduces water consumption and supports digitally controlled, Industry 4.0-compatible manufacturing workflows. Despite its advantages, challenges remain in standardising processing parameters, quantifying oxidation depth, modelling thermal behaviour, and assessing the long-term stability of functionalised surfaces under real usage conditions. In this review, we consolidate current knowledge on the mechanistic pathways, processing windows, and functional potential of CO2 laser-modified cotton substrates. By integrating findings from recent studies and identifying critical research gaps, the review supports the development of predictable, scalable, and sustainable laser-based cotton textile processing technologies. Full article
(This article belongs to the Special Issue Environmentally Friendly Textiles, Fibers and Their Composites)
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18 pages, 6378 KB  
Article
Mycelium-Based Laminated Composites: Investigating the Effect of Fungal Filament Growth Conditions on the Layer Adhesion
by Alexis Boisvert, Marc-Antoine Poulin, Saïd Elkoun, Hubert Cabana, Olivier Robin, Mathieu Robert and Félix-Antoine Bérubé-Simard
J. Compos. Sci. 2026, 10(1), 38; https://doi.org/10.3390/jcs10010038 - 9 Jan 2026
Viewed by 251
Abstract
Mycelium-based composites are self-grown biodegradable materials, made using agricultural residue fibers that are inoculated with fungi mycelium. The mycelium forms an interwoven three-dimensional filamentous network, binding every fiber particle together to create a rigid, lightweight composite material. Although having potential in packaging and [...] Read more.
Mycelium-based composites are self-grown biodegradable materials, made using agricultural residue fibers that are inoculated with fungi mycelium. The mycelium forms an interwoven three-dimensional filamentous network, binding every fiber particle together to create a rigid, lightweight composite material. Although having potential in packaging and in the construction industry, mycelium composites encounter molding limitations due to fiber size and oxygen access which hinder design capabilities and market engagement. To cope with these limitations, this study reports an alternative way to form mycelium composite using cut precultivated mycelium composite panels, laminated to biologically fuse into a unique assembly. By controlling the growth conditions of the mycelium network, it is possible to adjust physical properties such as flexural strength and strain energy density. These mycelium composite panels were fabricated from hemp fibers and Ganoderma lucidum mushroom. Seven different growth conditions were tested to increase layer adhesion and create the strongest assembly. Three-point flexural tests were conducted on ten samples extracted from each assembled panel triplicate set. The data collected in this study suggested that cultivating an opaque layer of mycelium on the surface of the panel before stacking can enhance total strain energy density by approximately 60%, compared to a single-layer mycelium composite of identical size. In addition, this eliminates abrupt material failure by dividing failure behavior into multiple distinct stages. Finally, by layering multiple thinner layers, the resulting mycelium composite could contain even higher mycelium proportions exhibiting augmented mechanical properties and higher design precisions opening market possibilities. Full article
(This article belongs to the Special Issue Composites: A Sustainable Material Solution, 2nd Edition)
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