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Keywords = adaptive inverse kinematics

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40 pages, 10028 KB  
Article
Collaborative Optimization Control of Gravity Center and Pose of Hexapod Robot in Complex Terrains
by Chenjiang Yu, Diqing Fan and Xintian Liu
Machines 2025, 13(9), 871; https://doi.org/10.3390/machines13090871 - 18 Sep 2025
Viewed by 229
Abstract
The adaptability of a hexapod robot to complex terrain is highly dependent on its own posture, which directly affects its stability and flexibility. In order to adapt to a change in terrain, it is necessary to adjust posture in real time when walking. [...] Read more.
The adaptability of a hexapod robot to complex terrain is highly dependent on its own posture, which directly affects its stability and flexibility. In order to adapt to a change in terrain, it is necessary to adjust posture in real time when walking. At the same time, external factors such as ground state and landing impact will also interfere with posture. Therefore, it is necessary to maintain balance after adjustment. This paper proposes a pose adjustment method utilizing joint angle control. It enhances robot stability, flexibility, and terrain adaptability through torso posture and center of gravity optimization, aiming to maintain balance. The strategy’s effectiveness was validated via Adams–Simulink co-simulation. Optimal position and posture adjustment for the torso was then implemented at the six-legged support stage after each step, employing inverse kinematics and a triangular gait. It is found that without pose adjustment, the direction deviation will accumulate and significantly deviate from the trajectory. The introduction of this adjustment can effectively correct the direction deviation and torso posture angle, increase the stability margin, ensure stable straight-line walking, and significantly reduce joint energy consumption. Crawling experiments with the physical prototype further validate the strategy. It rapidly counters instantaneous attitude fluctuations during leg alternation, maintaining a high stability margin and improving locomotion efficiency. Consequently, the robot achieves enhanced directional stability, overall stability, and energy efficiency when traversing terrain. Full article
(This article belongs to the Topic New Trends in Robotics: Automation and Autonomous Systems)
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20 pages, 754 KB  
Article
Dynamic Analysis and Force Adaptation in Elastic-Link Mechanical Systems with Two Degrees of Freedom
by Fariza Oraz, Kenzhebek Myrzabekov, Konstantin Ivanov and Kuanysh Alipbayev
Appl. Sci. 2025, 15(18), 10040; https://doi.org/10.3390/app151810040 - 14 Sep 2025
Viewed by 222
Abstract
This study presents a comprehensive dynamic analysis of mechanical systems incorporating elastic joints and introduces an adaptive vibration actuator with an integrated transmission variator. The system’s behavior is modeled through kinematic and dynamic formulations, utilizing both analytical and numerical methods. The analysis reveals [...] Read more.
This study presents a comprehensive dynamic analysis of mechanical systems incorporating elastic joints and introduces an adaptive vibration actuator with an integrated transmission variator. The system’s behavior is modeled through kinematic and dynamic formulations, utilizing both analytical and numerical methods. The analysis reveals that the inclusion of elastic elements enables a force adaptation effect, allowing the output element to adjust dynamically to variations in external loading. Under conditions of constant input power, the output speed varies inversely with the load, ensuring reliable adaptive performance. Furthermore, the elastic joints facilitate internal force redistribution, enhancing energy efficiency and reducing mechanical losses. These findings hold relevance for applications in industrial automation and robotics, where consistent functionality under variable load conditions is essential. Full article
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25 pages, 7498 KB  
Article
Emulating Snake Locomotion: A Bioinspired Continuum Robot with Decoupled Symmetric Control
by Lin Li, Junqi Lyu, Youzhi Xu, Ke Sun, Shipeng Tu, Aihong Ji, Huan Shen and Xiaosong Bai
Symmetry 2025, 17(9), 1450; https://doi.org/10.3390/sym17091450 - 4 Sep 2025
Viewed by 577
Abstract
Inspired by the musculoskeletal structure of snakes, this study proposes a cable-driven continuum robotic system, comprising a dual-segment continuum arm and a linear feeding module. The continuum arm provides four joint degrees of freedom through coordinated cable actuation for snake-like bending, while the [...] Read more.
Inspired by the musculoskeletal structure of snakes, this study proposes a cable-driven continuum robotic system, comprising a dual-segment continuum arm and a linear feeding module. The continuum arm provides four joint degrees of freedom through coordinated cable actuation for snake-like bending, while the feeding module enables linear translation along the Z-axis, resulting in a total of five degrees of freedom. A constant-curvature kinematic model is developed, and a real-time inverse kinematics solution based on fifth-order Taylor expansion is proposed. To enhance postural stability, a master–slave teleoperation control framework is implemented that decouples translational motion from orientation control. Leveraging the geometric symmetry of its dual-segment design, the system achieves consistent end-effector orientation by coordinating bending angles and rotation directions between segments. Simulation and experimental results validate the accuracy of the kinematic model and demonstrate the robot’s capability for dexterous, stable movements in confined environments. The proposed continuum robot offers high positioning accuracy, structural adaptability, and strong potential for bioinspired applications in endoscopy and minimally invasive surgical procedures. Full article
(This article belongs to the Special Issue Symmetry and Asymmetry in Dynamics and Control of Biomimetic Robots)
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36 pages, 7177 KB  
Article
Performance Optimization Analysis of Partial Discharge Detection Manipulator Based on STPSO-BP and CM-SA Algorithms
by Lisha Luo, Junjie Huang, Yuyuan Chen, Yujing Zhao, Jufang Hu and Chunru Xiong
Sensors 2025, 25(16), 5214; https://doi.org/10.3390/s25165214 - 21 Aug 2025
Viewed by 701
Abstract
In high-voltage switchgear, partial discharge (PD) detection using six-degree-of-freedom (6-DOF) manipulators presents challenges. However, these involve inverse kinematics (IK) solution redundancy and the lack of synergistic optimization between end-effector positioning accuracy and energy consumption. To address these issues, a dual-layer adaptive optimization model [...] Read more.
In high-voltage switchgear, partial discharge (PD) detection using six-degree-of-freedom (6-DOF) manipulators presents challenges. However, these involve inverse kinematics (IK) solution redundancy and the lack of synergistic optimization between end-effector positioning accuracy and energy consumption. To address these issues, a dual-layer adaptive optimization model integrating multiple algorithms is proposed. In the first layer, a spatio-temporal correlation particle memory-based particle swarm optimization BP neural network (STPSO-BP) is employed. It replaces traditional IK, while long short-term memory (LSTM) predicts particle movement trends, and trajectory similarity penalties constrain search trajectories. Thereby, positioning accuracy and adaptability are enhanced. In the second layer, a chaotic mapping-based simulated annealing (CM-SA) algorithm is utilized. Chaotic joint angle constraints, dynamic weight adjustment, and dynamic temperature regulation are incorporated. This approach achieves collaborative optimization of energy consumption and positioning error, utilizing cubic spline interpolation to smooth the joint trajectory. Specifically, the positioning error decreases by 68.9% compared with the traditional BP neural network algorithm. Energy consumption is reduced by 60.18% in contrast to the pre-optimization state. Overall, the model achieves significant optimization. An innovative solution for synergistic accuracy–energy control in 6-DOF manipulators for PD detection is offered. Full article
(This article belongs to the Section Sensors and Robotics)
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31 pages, 5417 KB  
Article
Design and Analysis of an Autonomous Active Ankle–Foot Prosthesis with 2-DoF
by Sayat Akhmejanov, Nursultan Zhetenbayev, Aidos Sultan, Algazy Zhauyt, Yerkebulan Nurgizat, Kassymbek Ozhikenov, Abu-Alim Ayazbay and Arman Uzbekbayev
Sensors 2025, 25(16), 4881; https://doi.org/10.3390/s25164881 - 8 Aug 2025
Viewed by 902
Abstract
This paper presents the development, modeling, and analysis of an autonomous active ankle prosthesis with two degrees of freedom (2-DoF), designed to reproduce movements in the sagittal (dorsiflexion/plantarflexion) and frontal (inversion/eversion) planes in order to enhance the stability and naturalness of the user’s [...] Read more.
This paper presents the development, modeling, and analysis of an autonomous active ankle prosthesis with two degrees of freedom (2-DoF), designed to reproduce movements in the sagittal (dorsiflexion/plantarflexion) and frontal (inversion/eversion) planes in order to enhance the stability and naturalness of the user’s gait. Unlike most commercial prostheses, which typically feature only one active degree of freedom, the proposed device combines a lightweight mechanical design, a screw drive with a stepper motor, and a microcontroller-based control system. The prototype was developed using CAD modeling in SolidWorks 2024, followed by dynamic modeling and finite element analysis (FEA). The simulation results confirmed the achievement of physiological angular ranges of ±20–22 deg. in both planes, with stable kinematic behavior and minimal vertical displacements. According to the FEA data, the maximum von Mises stress (1.49 × 108 N/m2) and deformation values remained within elastic limits under typical loading conditions, though cyclic fatigue and impact energy absorption were not experimentally validated and are planned for future work. The safety factor was estimated at ~3.3, indicating structural robustness. While sensor feedback and motor dynamics were idealized in the simulation, future work will address real-time uncertainties such as sensor noise and ground contact variability. The developed design enables precise, energy-efficient, and adaptive motion control, with an estimated average power consumption in the range of 7–9 W and an operational runtime exceeding 3 h per charge using a standard 18,650 cell pack. These results highlight the system’s potential for real-world locomotion on uneven surfaces. This research contributes to the advancement of affordable and functionally autonomous prostheses for individuals with transtibial amputation. Full article
(This article belongs to the Special Issue Recent Advances in Sensor Technology and Robotics Integration)
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27 pages, 4681 KB  
Article
Gecko-Inspired Robots for Underground Cable Inspection: Improved YOLOv8 for Automated Defect Detection
by Dehai Guan and Barmak Honarvar Shakibaei Asli
Electronics 2025, 14(15), 3142; https://doi.org/10.3390/electronics14153142 - 6 Aug 2025
Viewed by 626
Abstract
To enable intelligent inspection of underground cable systems, this study presents a gecko-inspired quadruped robot that integrates multi-degree-of-freedom motion with a deep learning-based visual detection system. Inspired by the gecko’s flexible spine and leg structure, the robot exhibits strong adaptability to confined and [...] Read more.
To enable intelligent inspection of underground cable systems, this study presents a gecko-inspired quadruped robot that integrates multi-degree-of-freedom motion with a deep learning-based visual detection system. Inspired by the gecko’s flexible spine and leg structure, the robot exhibits strong adaptability to confined and uneven tunnel environments. The motion system is modeled using the standard Denavit–Hartenberg (D–H) method, with both forward and inverse kinematics derived analytically. A zero-impact foot trajectory is employed to achieve stable gait planning. For defect detection, the robot incorporates a binocular vision module and an enhanced YOLOv8 framework. The key improvements include a lightweight feature fusion structure (SlimNeck), a multidimensional coordinate attention (MCA) mechanism, and a refined MPDIoU loss function, which collectively improve the detection accuracy of subtle defects such as insulation aging, micro-cracks, and surface contamination. A variety of data augmentation techniques—such as brightness adjustment, Gaussian noise, and occlusion simulation—are applied to enhance robustness under complex lighting and environmental conditions. The experimental results validate the effectiveness of the proposed system in both kinematic control and vision-based defect recognition. This work demonstrates the potential of integrating bio-inspired mechanical design with intelligent visual perception to support practical, efficient cable inspection in confined underground environments. Full article
(This article belongs to the Special Issue Robotics: From Technologies to Applications)
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25 pages, 6969 KB  
Article
An Analysis of the Design and Kinematic Characteristics of an Octopedic Land–Air Bionic Robot
by Jianwei Zhao, Jiaping Gao, Mingsong Bao, Hao Zhai, Xu Pei and Zheng Jiang
Sensors 2025, 25(14), 4502; https://doi.org/10.3390/s25144502 - 19 Jul 2025
Viewed by 675
Abstract
The urgent need for complex terrain adaptability in industrial automation and disaster relief has highlighted the great potential of octopedal wheel-legged robots. However, their design complexity and motion control challenges must be addressed. In this study, an innovative design approach is employed to [...] Read more.
The urgent need for complex terrain adaptability in industrial automation and disaster relief has highlighted the great potential of octopedal wheel-legged robots. However, their design complexity and motion control challenges must be addressed. In this study, an innovative design approach is employed to construct a highly adaptive robot architecture capable of intelligently adjusting the wheel-leg configuration to cope with changing environments. An advanced kinematic analysis and simulation techniques are combined with inverse kinematic algorithms and dynamic planning to achieve a typical ‘Step-Wise Octopedal Dynamic Coordination Gait’ and different gait planning and optimization. The effectiveness of the design and control strategy is verified through the construction of an experimental platform and field tests, significantly improving the robot’s adaptability and mobility in complex terrain. Additionally, an optional integrated quadrotor module with a compact folding mechanism is incorporated, enabling the robot to overcome otherwise impassable obstacles via short-distance flight when ground locomotion is impaired. This achievement not only enriches the theory and methodology of the multi-legged robot design but also establishes a solid foundation for its widespread application in disaster rescue, exploration, and industrial automation. Full article
(This article belongs to the Section Sensors and Robotics)
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31 pages, 5930 KB  
Article
Inverse Dynamics-Based Motion Planning for Autonomous Vehicles: Simultaneous Trajectory and Speed Optimization with Kinematic Continuity
by Said M. Easa and Maksym Diachuk
World Electr. Veh. J. 2025, 16(5), 272; https://doi.org/10.3390/wevj16050272 - 14 May 2025
Viewed by 1647
Abstract
This article presents an alternative variant of motion planning techniques for autonomous vehicles (AVs) centered on an inverse approach that concurrently optimizes both trajectory and speed. This method emphasizes searching for a trajectory and distributing its speed within a single road segment, regarded [...] Read more.
This article presents an alternative variant of motion planning techniques for autonomous vehicles (AVs) centered on an inverse approach that concurrently optimizes both trajectory and speed. This method emphasizes searching for a trajectory and distributing its speed within a single road segment, regarded as a final element. The references for the road lanes are represented by splines that interpolate the path length, derivative, and curvature using Cartesian coordinates. This approach enables the determination of parameters at the final node of the road segment while varying the reference length. Instead of directly modeling the trajectory and velocity, the second derivatives of curvature and speed are modeled to ensure the continuity of all kinematic parameters, including jerk, at the nodes. A specialized inverse numerical integration procedure based on Gaussian quadrature has been adapted to reproduce the trajectory, speed, and other key parameters, which can be referenced during the motion tracking phase. The method emphasizes incorporating kinematic, dynamic, and physical restrictions into a set of nonlinear constraints that are part of the optimization procedure based on sequential quadratic optimization. The objective function allows for variation in multiple parameters, such as speed, longitudinal and lateral jerks, final time, final angular position, final lateral offset, and distances to obstacles. Additionally, several motion planning variants are calculated simultaneously based on the current vehicle position and the number of lanes available. Graphs depicting trajectories, speeds, accelerations, jerks, and other relevant parameters are presented based on the simulation results. Finally, this article evaluates the efficiency, speed, and quality of the predictions generated by the proposed method. The main quantitative assessment of the results may be associated with computing performance, which corresponds to time costs of 0.5–2.4 s for an average power notebook, depending on optimization settings, desired accuracy, and initial conditions. Full article
(This article belongs to the Special Issue Motion Planning and Control of Autonomous Vehicles)
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23 pages, 42651 KB  
Article
Research on High-Precision Motion Planning of Large Multi-Arm Rock Drilling Robot Based on Multi-Strategy Sampling Rapidly Exploring Random Tree*
by Qiaoyu Xu and Yansong Lin
Sensors 2025, 25(9), 2654; https://doi.org/10.3390/s25092654 - 22 Apr 2025
Cited by 1 | Viewed by 835
Abstract
In addressing the optimal motion planning issue for multi-arm rock drilling robots, this paper introduces a high-precision motion planning method based on Multi-Strategy Sampling RRT* (MSS-RRT*). A dual Jacobi iterative inverse solution method, coupled with a forward kinematics error compensation model, is introduced [...] Read more.
In addressing the optimal motion planning issue for multi-arm rock drilling robots, this paper introduces a high-precision motion planning method based on Multi-Strategy Sampling RRT* (MSS-RRT*). A dual Jacobi iterative inverse solution method, coupled with a forward kinematics error compensation model, is introduced to dynamically correct target positions, improving end-effector positioning accuracy. A multi-strategy sampling mechanism is constructed by integrating DRL position sphere sampling, spatial random sampling, and goal-oriented sampling. This mechanism flexibly applies three sampling methods at different stages of path planning, significantly improving the adaptability and search efficiency of the RRT* algorithm. In particular, DRL position sphere sampling is prioritized during the initial phase, effectively reducing the number of invalid sampling points. For training a three-arm DRL model with the twin delayed deep deterministic policy gradient algorithm (TD3), the Hindsight Experience Replay-Obstacle Arm Transfer (HER-OAT) method is used for data replay. The cylindrical bounding box method effectively prevents collisions between arms. The experimental results show that the proposed method improves motion planning accuracy by 94.15% compared to a single Jacobi iteration. MSS-RRT* can plan a superior path in a shorter duration, with the planning time under optimal path conditions being only 20.71% of that required by Informed-RRT*, and with the path length reduced by 21.58% compared to Quick-RRT* under the same time constraints. Full article
(This article belongs to the Section Sensors and Robotics)
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15 pages, 4545 KB  
Article
Research on Environmental Adaptability of Force–Position Hybrid Control for Quadruped Robots Based on Model Predictive Control
by Yuquan Xue, Liming Wang, Bi He, Yonghui Zhao, Yang Wang and Longmei Li
Electronics 2025, 14(8), 1604; https://doi.org/10.3390/electronics14081604 - 16 Apr 2025
Cited by 1 | Viewed by 839
Abstract
This study proposes a force–position hybrid control method for quadruped robots based on the Model Predictive Control (MPC) algorithm, aiming to address the challenges of stability and adaptability in complex terrain environments. Traditional control methods for quadruped robots are often based on simplified [...] Read more.
This study proposes a force–position hybrid control method for quadruped robots based on the Model Predictive Control (MPC) algorithm, aiming to address the challenges of stability and adaptability in complex terrain environments. Traditional control methods for quadruped robots are often based on simplified models, neglecting the impact of complex terrains and unstructured environments on control performance. To enhance the real-world performance of quadruped robots, this paper employs the MPC algorithm to integrate force and position control to achieve precise force–position hybrid regulation. By transforming foot-end forces into joint torques and optimizing them using kinematic inverse solutions, the robot’s stability and motion accuracy in challenging terrains is further enhanced. In this study, a Kalman filter-based state estimation method is adopted to estimate the robot’s state in real time, enabling closed-loop control through the MPC framework, combined with kinematic inverse solutions for hybrid control. The experimental results demonstrate that the proposed MPC algorithm significantly improves the robot’s adaptability and control accuracy across various terrains. In particular, it exhibits superior performance and robustness in multi-contact and uneven terrain scenarios. This research provides a novel approach for deploying quadruped robots in dynamic and complex environments and offers strong support for further optimization of motion control strategies. Full article
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19 pages, 8698 KB  
Article
The Design of a Vision-Assisted Dynamic Antenna Positioning Radio Frequency Identification-Based Inventory Robot Utilizing a 3-Degree-of-Freedom Manipulator
by Abdussalam A. Alajami and Rafael Pous
Sensors 2025, 25(8), 2418; https://doi.org/10.3390/s25082418 - 11 Apr 2025
Cited by 1 | Viewed by 1045
Abstract
In contemporary warehouse logistics, the demand for efficient and precise inventory management is increasingly critical, yet traditional Radio Frequency Identification (RFID)-based systems often falter due to static antenna configurations that limit tag detection efficacy in complex environments with diverse object arrangements. Addressing this [...] Read more.
In contemporary warehouse logistics, the demand for efficient and precise inventory management is increasingly critical, yet traditional Radio Frequency Identification (RFID)-based systems often falter due to static antenna configurations that limit tag detection efficacy in complex environments with diverse object arrangements. Addressing this challenge, we introduce an advanced RFID-based inventory robot that integrates a 3-degree-of-freedom (3DOF) manipulator with vision-assisted dynamic antenna positioning to optimize tag detection performance. This autonomous system leverages a pretrained You Only Look Once (YOLO) model to detect objects in real time, employing forward and inverse kinematics to dynamically orient the RFID antenna toward identified items. The manipulator subsequently executes a tailored circular scanning motion, ensuring comprehensive coverage of each object’s surface and maximizing RFID tag readability. To evaluate the system’s efficacy, we conducted a comparative analysis of three scanning strategies: (1) a conventional fixed antenna approach, (2) a predefined path strategy with preprogrammed manipulator movements, and (3) our proposed vision-assisted dynamic positioning method. Experimental results, derived from controlled laboratory tests and Gazebo-based simulations, unequivocally demonstrate the superiority of the dynamic positioning approach. This method achieved detection rates of up to 98.0% across varied shelf heights and spatial distributions, significantly outperforming the fixed antenna (21.6%) and predefined path (88.5%) strategies, particularly in multitiered and cluttered settings. Furthermore, the approach balances energy efficiency, consuming 22.1 Wh per mission—marginally higher than the fixed antenna (18.2 Wh) but 9.8% less than predefined paths (24.5 Wh). By overcoming the limitations of static and preprogrammed systems, our robot offers a scalable, adaptable solution poised to elevate warehouse automation in the era of Industry 4.0. Full article
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17 pages, 5164 KB  
Article
A Microseismic Phase Picking and Polarity Determination Model Based on the Earthquake Transformer
by Ling Peng, Lei Li and Xiaobao Zeng
Appl. Sci. 2025, 15(7), 3424; https://doi.org/10.3390/app15073424 - 21 Mar 2025
Viewed by 1010
Abstract
Phase arrival times and polarities provide essential kinematic constraints for and dynamic insights into seismic sources, respectively. This information serves as fundamental data in seismological study. For microseismic events with smaller magnitudes, reliable phase picking and polarity determination are even more challenging but [...] Read more.
Phase arrival times and polarities provide essential kinematic constraints for and dynamic insights into seismic sources, respectively. This information serves as fundamental data in seismological study. For microseismic events with smaller magnitudes, reliable phase picking and polarity determination are even more challenging but play a crucial role in source location and focal mechanism inversion. This study innovatively proposes a deep learning model suitable for simultaneous phase picking and polarity determination with continuous microseismic waveforms. Building upon the Earthquake Transformer (EQT) model, we implemented structural improvements through four distinct decoders specifically designed for three tasks of P-wave picking, S-wave picking, and P-wave first-motion polarity determination and named the model EQT-Plus (EQTP). Notably, the polarity determination task was decomposed into two independent decoders to enhance the learning of polarity characteristics. Through training on a northern California dataset and testing on microseismic events (Md < 3) in the Geysers region, the results demonstrate that the EQTP model achieves superior performance in both phase picking and polarity determination compared to the PhaseNet+ model. It not only provides accurate phase picking but also shows higher consistency with manual picking results in polarity determination. We further validated the good generalization ability of the model with the DiTing dataset from China. This study not only advances the adaptation of the Transformer model in seismology but also reliably delivers fundamental information essential for refined microseismic inversion, offering an alternative and advanced tool for the seismological community. Full article
(This article belongs to the Special Issue Machine Learning Applications in Seismology: 2nd Edition)
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36 pages, 6755 KB  
Article
A Human–Robot Skill Transfer Strategy with Task-Constrained Optimization and Real-Time Whole-Body Adaptation
by Guanwen Ding, Xizhe Zang, Xuehe Zhang, Changle Li, Yanhe Zhu and Jie Zhao
Appl. Sci. 2025, 15(6), 3171; https://doi.org/10.3390/app15063171 - 14 Mar 2025
Viewed by 1104
Abstract
Human–robot skill transfer enables robots to learn skills from humans and adapt to new task-constrained scenarios. During task execution, robots are expected to react in real-time to unforeseen dynamic obstacles. This paper proposes an integrated human–robot skill transfer strategy with offline task-constrained optimization [...] Read more.
Human–robot skill transfer enables robots to learn skills from humans and adapt to new task-constrained scenarios. During task execution, robots are expected to react in real-time to unforeseen dynamic obstacles. This paper proposes an integrated human–robot skill transfer strategy with offline task-constrained optimization and real-time whole-body adaptation. Specifically, we develop the via-point trajectory generalization method to learn from only one human demonstration. To incrementally incorporate multiple human skill variations, we encode initial distributions for each skill with Joint Probabilistic Movement Primitives (ProMPs) by generalizing the template trajectory with discrete via-points and deriving corresponding inverse kinematics (IK) solutions. Given initial Joint ProMPs, we develop an effective constrained optimization method to incorporate task constraints in Joint and Cartesian space analytically to a unified probabilistic framework. A double-loop gradient descent-ascent algorithm is performed with the optimized ProMPs directly utilized for task execution. During task execution, we propose an improved real-time adaptive control method for robot whole-body movement adaptation. We develop the Dynamical System Modulation (DSM) method to modulate the robot end-effector through iterations in real-time and improve the real-time null space velocity control method to ensure collision-free joint configurations for the robot non-end-effector. We validate the proposed strategy with a 7-DoF Xarm robot on a series of offline and real-time movement adaptation experiments. Full article
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25 pages, 7569 KB  
Article
Virtual Prototyping of a Novel Manipulator for Efficient Laser Processing of Complex Large Parts
by Antonio Pandolfi, Sergio Ferrarini, Pietro Bilancia and Marcello Pellicciari
Machines 2025, 13(3), 176; https://doi.org/10.3390/machines13030176 - 23 Feb 2025
Viewed by 1253
Abstract
Traditional industrial robots offer significant operational flexibility and adapt well to reconfigurable production systems, although they face limitations in applications demanding high motion performance and spatial positional accuracy. While novel manufacturing solutions supporting small batch productions of custom products are widely researched, they [...] Read more.
Traditional industrial robots offer significant operational flexibility and adapt well to reconfigurable production systems, although they face limitations in applications demanding high motion performance and spatial positional accuracy. While novel manufacturing solutions supporting small batch productions of custom products are widely researched, they are not yet fully available at industrial level. With the aim to advance in this domain, the present work, conducted in the context of the EU project OPeraTIC, reports the development of a novel manipulator for advanced three-dimensional laser surface treatment of large industrial components. The proposed robotic platform presents a decoupled kinematic architecture, with direct drive actuation in all axes. Its open control ensures adaptability to diverse manufacturing scenarios, making it a versatile tool for modern production lines. Starting from the description of its embodiment design and mechanical layout, the paper delves into robot virtual prototyping focusing on kinematic and dynamics aspects. In particular, a detailed behavioral model covering direct and inverse kinematic calculations, also allowing the precise evaluation of all actuation forces/torques, has been developed using analytical approaches. The model is validated with a commercial solver imposing different spatial motions. The generated performance maps illustrate the robot operational capabilities across a range of work scenarios. Full article
(This article belongs to the Special Issue The Kinematics and Dynamics of Mechanisms and Robots)
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21 pages, 6089 KB  
Article
Inverse Kinematics Optimization for Redundant Manipulators Using Motion-Level Factor
by Zhuo Liang, Pengkun Quan, Shichun Di and Zhiming Huang
Mathematics 2025, 13(4), 624; https://doi.org/10.3390/math13040624 - 14 Feb 2025
Cited by 1 | Viewed by 1097
Abstract
Redundant manipulators (RMs) are widely used in various fields due to their flexibility and versatility, but challenges remain in adjusting their inverse kinematics (IK) solutions. Adjustable IK solutions are crucial as they not only avoid joint limits but also enable the manipulability of [...] Read more.
Redundant manipulators (RMs) are widely used in various fields due to their flexibility and versatility, but challenges remain in adjusting their inverse kinematics (IK) solutions. Adjustable IK solutions are crucial as they not only avoid joint limits but also enable the manipulability of the manipulator to be regulated. To address this issue, this paper proposes an IK optimization method. First, a performance metric for adjustable IK solutions is developed by introducing the motion-level factor. By setting the desired joint motion level, the IK solutions can be adjusted accordingly. Furthermore, a two-stage optimization algorithm is proposed to obtain the adjustable IK solutions. In the first stage, a modified gradient projection method is used to optimize the performance metric, generating a set of initial optimal solutions. However, cumulative errors may arise during this stage. To counteract this, the forward and backward reaching inverse kinematics algorithm is employed in the second stage to enhance the accuracy of the initial solutions. Finally, the effectiveness of the proposed method is validated through simulations and experiments using a planar cable-driven redundant manipulator. The results demonstrate that the IK solutions can be adjusted by modifying the motion-level factors. The proposed two-stage optimization algorithm integrates the advantages of the gradient projection method and the forward and backward reaching inverse kinematics algorithm, yielding a set of accurate and optimal IK solutions. Furthermore, the adjustable IK solutions facilitate the regulation of the RM’s manipulability, enhancing its adaptability and flexibility. Full article
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