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31 pages, 4193 KB  
Article
AHP-SWOT-Based Factors for Optimising Material Handling in China High-Rise Buildings
by Ping Xiong, Yong Siang Lee and Farid Ezanee Mohamed Ghazali
Buildings 2025, 15(21), 3877; https://doi.org/10.3390/buildings15213877 (registering DOI) - 27 Oct 2025
Abstract
Material handling (MH) plays a critical role in the performance, cost efficiency, and sustainability of high-rise construction projects. Despite its significance, MH practices in such projects remain challenged by complex vertical logistics, space constraints, fragmented supply chains, and increasing pressure to align with [...] Read more.
Material handling (MH) plays a critical role in the performance, cost efficiency, and sustainability of high-rise construction projects. Despite its significance, MH practices in such projects remain challenged by complex vertical logistics, space constraints, fragmented supply chains, and increasing pressure to align with decarbonisation goals. This study applies a mixed-methods approach that integrates a systematic literature review, semi-structured expert interviews, and a SWOT–AHP (Strengths, Weaknesses, Opportunities, Threats—Analytic Hierarchy Process) model to identify and prioritise factors influencing MH optimisation in China’s high-rise construction sector. Eighteen factors were evaluated across four SWOT dimensions, and expert pairwise comparisons were aggregated using geometric means. The results revealed that Technological Adoption (S1) and Technological Advancements (O3) are the most critical enablers, while High Implementation Costs (W2) and Resource Scarcity (T3) are the most significant constraints. Interactions among these factors highlight the dual importance of internal digital capabilities and external technological trajectories in shaping MH strategies. Comparative analysis with practices in Europe, the United States, and the Middle East demonstrates that digitalisation, financial mechanisms, and policy incentives are globally consistent drivers of MH innovation. The findings advance theoretical understanding by integrating perspectives from the Resource-Based View, Technology-Organisation-Environment, and Institutional Theory, and they offer practical implications for policymakers and industry stakeholders seeking to align MH optimisation with China’s dual-carbon targets. This study contributes to the development of a comprehensive decision-support framework that enhances the sustainability, resilience, and efficiency of material logistics in high-rise construction projects. Full article
(This article belongs to the Section Construction Management, and Computers & Digitization)
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33 pages, 4260 KB  
Article
AI-Driven Digital Twin for Optimizing Solar Submersible Pumping Systems
by Yousef Salah, Omar Shalash, Esraa Khatab, Mostafa Hamad and Sherif Imam
Inventions 2025, 10(6), 93; https://doi.org/10.3390/inventions10060093 (registering DOI) - 25 Oct 2025
Viewed by 40
Abstract
Reliable water access in remote and desert-like regions remains a challenge, particularly in areas with limited infrastructure. Solar-powered submersible pumps offer a promising solution; however, optimizing their performance under variable environmental conditions remains a challenging task. This research presents an Artificial Intelligence (AI)-driven [...] Read more.
Reliable water access in remote and desert-like regions remains a challenge, particularly in areas with limited infrastructure. Solar-powered submersible pumps offer a promising solution; however, optimizing their performance under variable environmental conditions remains a challenging task. This research presents an Artificial Intelligence (AI)-driven digital twin framework for modeling and optimizing the performance of a solar-powered submersible pump system. The proposed system has three core components: (1) an AI model for predicting the inverter motor’s output frequency based on the current generated by the solar panels, (2) a predictive model for estimating the pump’s generated power based on the inverter motor’s output, and (3) a mathematical formulation for determining the volume of water lifted based on the system’s operational parameters. Moreover, a dataset comprising 6 months of environmental and system performance data was collected and utilized to train and evaluate multiple predictive models. Unlike previous works, this research integrates real-world data with a multi-phase AI modeling pipeline for real-time water output estimation. Performance assessments indicate that the Random Forest (RF) model outperformed alternative approaches, achieving the lowest error rates with a Mean Absolute Error (MAE) of 1.00 Hz for output frequency prediction and 1.39 kW for pump output power prediction. The framework successfully estimated annual water delivery of 166,132.77 m3, with peak monthly output of 18,276.96 m3 in July and minimum of 9784.20 m3 in January demonstrating practical applicability for agricultural water management planning in arid regions. Full article
18 pages, 9366 KB  
Article
Multi-Objective Rolling Linear-Programming-Model-Based Predictive Control for V2G-Enabled Electric Vehicle Scheduling in Industrial Park Microgrids
by Tianlu Luo, Feipeng Huang, Houke Zhou and Guobo Xie
Processes 2025, 13(11), 3421; https://doi.org/10.3390/pr13113421 (registering DOI) - 24 Oct 2025
Viewed by 194
Abstract
With the rapid growth of electricity demand in industrial parks and the increasing penetration of renewable energy, vehicle-to-grid (V2G) technology has become an important enabler for mitigating grid stress while improving charging economy. This paper proposes a multi-objective rolling linear-programming-model-based predictive control (LP-MPC) [...] Read more.
With the rapid growth of electricity demand in industrial parks and the increasing penetration of renewable energy, vehicle-to-grid (V2G) technology has become an important enabler for mitigating grid stress while improving charging economy. This paper proposes a multi-objective rolling linear-programming-model-based predictive control (LP-MPC) method for coordinated electric vehicle (EV) scheduling in industrial park microgrids. The model explicitly considers transformer capacity limits, EV state-of-charge (SOC) dynamics, bidirectional charging/discharging constraints, and photovoltaic (PV) generation uncertainty. By solving a linear programming problem in a receding horizon framework, the approach simultaneously achieves load peak shaving, valley filling, and EV revenue maximization with real-time feasibility. A simulation study involving 300 EVs, 100 kW PV, and a 1000 kW transformer over 24 h with 5-min intervals demonstrates that the proposed LP-MPC outperforms greedy and heuristic load-leveling strategies in peak load reduction, load variance minimization, and charging cost savings while meeting all SOC terminal requirements. These results validate the effectiveness, robustness, and economic benefits of the proposed method for V2G-enabled industrial park microgrids. Full article
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24 pages, 38382 KB  
Article
Skeleton Information-Driven Reinforcement Learning Framework for Robust and Natural Motion of Quadruped Robots
by Huiyang Cao, Hongfa Lei, Yangjun Liu, Zheng Chen, Shuai Shi, Bingquan Li, Weichao Xu and Zhi-Xin Yang
Symmetry 2025, 17(11), 1787; https://doi.org/10.3390/sym17111787 - 22 Oct 2025
Viewed by 298
Abstract
Legged robots have great potential in complex environments, but achieving robust and natural locomotion remains difficult due to challenges in generating smooth gaits and resisting disturbances. This article presents a novel reinforcement learning framework that integrates a skeleton-aware graph neural network (GNN), a [...] Read more.
Legged robots have great potential in complex environments, but achieving robust and natural locomotion remains difficult due to challenges in generating smooth gaits and resisting disturbances. This article presents a novel reinforcement learning framework that integrates a skeleton-aware graph neural network (GNN), a single-stage teacher–student architecture, a system-response model, and a Wasserstein Adversarial Motion Priors (wAMP) module. The skeleton-aware GNN enriches observations by encoding key node information and link properties, providing structured body information and better spatial awareness on irregular terrains. Unlike conventional two-stage approaches, this method jointly trains teacher and student policies to accelerate learning and improve sim-to-real transfer using hybrid advantage estimation (HAE). The system-response model further enhances robustness by predicting future observations from historical states via contrastive learning, enabling the policy to anticipate terrain variations and external disturbances. Finally, wAMP provides a more stable adversarial imitation method for fitting expert datasets of both flat ground and stair locomotion. Experiments on quadruped robots demonstrate that the proposed approach achieves more natural gaits and stronger robustness than existing baselines. Full article
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34 pages, 3112 KB  
Article
Artificial Intelligence Applied to Soil Compaction Control for the Light Dynamic Penetrometer Method
by Jorge Rojas-Vivanco, José García, Gabriel Villavicencio, Miguel Benz, Antonio Herrera, Pierre Breul, German Varas, Paola Moraga, Jose Gornall and Hernan Pinto
Mathematics 2025, 13(21), 3359; https://doi.org/10.3390/math13213359 - 22 Oct 2025
Viewed by 148
Abstract
Compaction quality control in earthworks and pavements still relies mainly on density-based acceptance referenced to laboratory Proctor tests, which are costly, time-consuming, and spatially sparse. Lightweight dynamic cone penetrometer (LDCP) provides rapid indices, such as qd0 and qd1, [...] Read more.
Compaction quality control in earthworks and pavements still relies mainly on density-based acceptance referenced to laboratory Proctor tests, which are costly, time-consuming, and spatially sparse. Lightweight dynamic cone penetrometer (LDCP) provides rapid indices, such as qd0 and qd1, yet acceptance thresholds commonly depend on ad hoc, site-specific calibrations. This study develops and validates a supervised machine learning framework that estimates qd0, qd1, and Zc directly from readily available soil descriptors (gradation, plasticity/activity, moisture/state variables, and GTR class) using a multi-campaign dataset of n=360 observations. While the framework does not remove the need for the standard soil characterization performed during design (e.g., W, γd,field, and RCSPC), it reduces reliance on additional LDCP calibration campaigns to obtain device-specific reference curves. Models compared under a unified pipeline include regularized linear baselines, support vector regression, Random Forest, XGBoost, and a compact multilayer perceptron (MLP). The evaluation used a fixed 80/20 train–test split with 5-fold cross-validation on the training set and multiple error metrics (R2, RMSE, MAE, and MAPE). Interpretability combined SHAP with permutation importance, 1D partial dependence (PDP), and accumulated local effects (ALE); calibration diagnostics and split-conformal prediction intervals connected the predictions to QA/QC decisions. A naïve GTR-average baseline was added for reference. Computation was lightweight. On the test set, the MLP attained the best accuracy for qd1 (R2=0.794, RMSE =5.866), with XGBoost close behind (R2=0.773, RMSE =6.155). Paired bootstrap contrasts with Holm correction indicated that the MLP–XGBoost difference was not statistically significant. Explanations consistently highlighted density- and moisture-related variables (γd,field, RCSPC, and W) as dominant, with gradation/plasticity contributing second-order adjustments; these attributions are model-based and associational rather than causal. The results support interpretable, computationally efficient surrogates of LDCP indices that can complement density-based acceptance and enable risk-aware QA/QC via conformal prediction intervals. Full article
(This article belongs to the Special Issue Artificial Intelligence and Data Science, 2nd Edition)
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24 pages, 4923 KB  
Article
Hydrodynamics of Toroidal Vortices in Torque-Flow Pumps
by Ivan Pavlenko, Vladyslav Kondus and Roman Puzik
Appl. Sci. 2025, 15(20), 11299; https://doi.org/10.3390/app152011299 - 21 Oct 2025
Viewed by 257
Abstract
This study investigates the role of toroidal vortex formation in torque-flow pumps and its influence on pump performance. A mathematical model of viscous fluid motion in toroidal coordinates was developed to describe the two-stage energy transfer mechanism, in which the impeller drives the [...] Read more.
This study investigates the role of toroidal vortex formation in torque-flow pumps and its influence on pump performance. A mathematical model of viscous fluid motion in toroidal coordinates was developed to describe the two-stage energy transfer mechanism, in which the impeller drives the toroidal vortex and the vortex subsequently imparts momentum to the main throughflow. The model identifies vortex deformation as a primary source of hydraulic losses. The theoretical framework was validated by computational fluid dynamics (CFD) simulations of a torque-flow pump. Analysis of the axial, circumferential, and vertical velocity components revealed a closed three-dimensional toroidal circulation loop within the free chamber, confirming the predictions of the mathematical model. A parametric study was conducted to assess the influence of impeller extension into the free chamber (Δb2) on pump performance. Three characteristic regimes were identified. At Δb2 ≈ 6 mm, the shaft power decreased to 120.3 kW (an 8.1% decrease compared to the baseline), with efficiency improving to 39.2%. At Δb2 ≈ 10 mm, the pump achieved its best balance of parameters: efficiency increased from 34.0% to 42.8% (+8.7 percentage points), while head rose from 32.8 m to 38.5 m (+17.4%), with moderate power demand (122.3 kW). At Δb2 ≈ 70 mm, the head reached 45.6 m (+39%), but power consumption rose to 146.9 kW (+12%), and the design shifted toward centrifugal-type operation, reducing reliability for abrasive fluids. Overall, the results provide both a validated mathematical description of toroidal vortex dynamics and practical guidelines for optimizing torque-flow pump design, with Δb2 ≈ 10 mm identified as the most rational configuration. Full article
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28 pages, 1690 KB  
Article
Hardware-Aware Neural Architecture Search for Real-Time Video Processing in FPGA-Accelerated Endoscopic Imaging
by Cunguang Zhang, Rui Cui, Gang Wang, Tong Gao, Jielu Yan, Weizhi Xian, Xuekai Wei and Yi Qin
Appl. Sci. 2025, 15(20), 11200; https://doi.org/10.3390/app152011200 - 19 Oct 2025
Viewed by 177
Abstract
Medical endoscopic video processing requires real-time execution of color component acquisition, color filter array (CFA) demosaicing, and high dynamic range (HDR) compression under low-light conditions, while adhering to strict thermal constraints within the surgical handpiece. Traditional hardware-aware neural architecture search (NAS) relies on [...] Read more.
Medical endoscopic video processing requires real-time execution of color component acquisition, color filter array (CFA) demosaicing, and high dynamic range (HDR) compression under low-light conditions, while adhering to strict thermal constraints within the surgical handpiece. Traditional hardware-aware neural architecture search (NAS) relies on fixed hardware design spaces, making it difficult to balance accuracy, power consumption, and real-time performance. A collaborative “power-accuracy” optimization method is proposed for hardware-aware NAS. Firstly, we proposed a novel hardware modeling framework by abstracting FPGA heterogeneous resources into unified cell units and establishing a power–temperature closed-loop model to ensure that the handpiece surface temperature does not exceed clinical thresholds. In this framework, we constrained the interstage latency balance in pipelines to avoid routing congestion and frequency degradation caused by deep pipelines. Then, we optimized the NAS strategy by using pipeline blocks and combined with a hardware efficiency reward function. Finally, color component acquisition, CFA demosaicing, dynamic range compression, dynamic precision quantization, and streaming architecture are integrated into our framework. Experiments demonstrate that the proposed method achieves 2.8 W power consumption at 47 °C on a Xilinx ZCU102 platform, with a 54% improvement in throughput (vs. hardware-aware NAS), providing an engineer-ready lightweight network for medical edge devices such as endoscopes. Full article
(This article belongs to the Section Computing and Artificial Intelligence)
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32 pages, 9494 KB  
Article
Mineral Prospectivity Maps for Critical Metals in the Clean Energy Transition: Examples for Hydrothermal Copper and Nickel Systems in the Carajás Province
by Luiz Fernandes Dutra, Lena Virgínia Soares Monteiro, Marco Antonio Couto and Cleyton de Carvalho Carneiro
Minerals 2025, 15(10), 1086; https://doi.org/10.3390/min15101086 - 18 Oct 2025
Viewed by 339
Abstract
Machine learning algorithms are essential tools for developing Mineral Prospectivity Models (MPMs), enabling a data-driven approach to mineral exploration. This study integrated airborne geophysical, topographic, and geological data with a mineral system framework to build MPMs for iron oxide–copper–gold (IOCG) and hydrothermal nickel [...] Read more.
Machine learning algorithms are essential tools for developing Mineral Prospectivity Models (MPMs), enabling a data-driven approach to mineral exploration. This study integrated airborne geophysical, topographic, and geological data with a mineral system framework to build MPMs for iron oxide–copper–gold (IOCG) and hydrothermal nickel deposits in the Southern Copper Belt of the Carajás Province, Brazil. Seven machine learning algorithms were tested using stratified 10-fold cross-validation: Logistic Regression, k-Nearest Neighbors, AdaBoost, Support Vector Machine (SVM), Random Forest, XGBoost, and Multilayer Perceptron. SVM delivered the highest classification accuracy and robustness, highlighting new mineralized zones while minimizing false positives and negatives, and accounting for geological complexity. SHapley Additive ExPlanations (SHAP) analysis revealed that structural controls (e.g., faults, shear zones, and geochronological contacts) exert a stronger influence on mineralization patterns than lithological factors. The resulting prospectivity maps identified geologically distinct zones of IOCG and hydrothermal nickel mineralization, with high-probability closely aligned with major structural corridors oriented E–W, NE–SW, and NW–SE. Results also suggest an indirect association with volcanic units, Orosirian A1-type granites and Neoarchean A2-type granites. Full article
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20 pages, 2917 KB  
Article
Multi-Objective Optimization and Reliability Assessment of Date Palm Fiber/Sheep Wool Hybrid Polyester Composites Using RSM and Weibull Analysis
by Mohammed Y. Abdellah, Ahmed H. Backar, Mohamed K. Hassan, Miltiadis Kourmpetis, Ahmed Mellouli and Ahmed F. Mohamed
Polymers 2025, 17(20), 2786; https://doi.org/10.3390/polym17202786 - 17 Oct 2025
Viewed by 260
Abstract
This study investigates date palm fiber (DPF) and sheep wool hybrid polyester composites with fiber loadings of 0%, 10%, 20%, and 30% by weight, fabricated by compression molding, to develop a sustainable and reliable material system. Experimental data from prior work were modeled [...] Read more.
This study investigates date palm fiber (DPF) and sheep wool hybrid polyester composites with fiber loadings of 0%, 10%, 20%, and 30% by weight, fabricated by compression molding, to develop a sustainable and reliable material system. Experimental data from prior work were modeled using Weibull analysis for reliability evaluation and response surface methodology (RSM) for multi-objective optimization. Weibull statistics fitted a two-parameter distribution to tensile strength and fracture toughness, extracting shape (η) and scale (β) parameters to quantify variability and failure probability. The analysis showed that 20% hybrid content achieved the highest scale values (β = 28.85 MPa for tensile strength and β = 15.03 MPam for fracture toughness) and comparatively low scatter (η = 10.39 and 9.2, respectively), indicating superior reliability. RSM quadratic models were developed for tensile strength, fracture toughness, thermal conductivity, acoustic attenuation, and water absorption, and were combined using desirability functions. The RSM optimization was found at 18.97% fiber content with a desirability index of 0.673, predicting 25.89 MPa tensile strength, 14.23 MPam fracture toughness, 0.08 W/m·K thermal conductivity, 20.49 dB acoustic attenuation, and 5.11% water absorption. Overlaying Weibull cumulative distribution functions with RSM desirability surfaces linked probabilistic reliability zones (90–95% survival) to the deterministic optimization peak. This integration establishes a unified framework for designing natural fiber composites by embedding reliability into multi-property optimization. Full article
(This article belongs to the Special Issue Advances in Polymer Molding and Processing)
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25 pages, 10766 KB  
Article
Prediction of Thermal Response of Burning Outdoor Vegetation Using UAS-Based Remote Sensing and Artificial Intelligence
by Pirunthan Keerthinathan, Imanthi Kalanika Subasinghe, Thanirosan Krishnakumar, Anthony Ariyanayagam, Grant Hamilton and Felipe Gonzalez
Remote Sens. 2025, 17(20), 3454; https://doi.org/10.3390/rs17203454 - 16 Oct 2025
Viewed by 280
Abstract
The increasing frequency and intensity of wildfires pose severe risks to ecosystems, infrastructure, and human safety. In wildland–urban interface (WUI) areas, nearby vegetation strongly influences building ignition risk through flame contact and radiant heat exposure. However, limited research has leveraged Unmanned Aerial Systems [...] Read more.
The increasing frequency and intensity of wildfires pose severe risks to ecosystems, infrastructure, and human safety. In wildland–urban interface (WUI) areas, nearby vegetation strongly influences building ignition risk through flame contact and radiant heat exposure. However, limited research has leveraged Unmanned Aerial Systems (UAS) remote sensing (RS) to capture species-specific vegetation geometry and predict thermal responses during ignition events This study proposes a two-stage framework integrating UAS-based multispectral (MS) imagery, LiDAR data, and Fire Dynamics Simulator (FDS) modeling to estimate the maximum temperature (T) and heat flux (HF) of outdoor vegetation, focusing on Syzygium smithii (Lilly Pilly). The study data was collected at a plant nursery at Queensland, Australia. A total of 72 commercially available outdoor vegetation samples were classified into 11 classes based on pixel counts. In the first stage, ensemble learning and watershed segmentation were employed to segment target vegetation patches. Vegetation UAS-LiDAR point cloud delineation was performed using Raycloudtools, then projected onto a 2D raster to generate instance ID maps. The delineated point clouds associated with the target vegetation were filtered using georeferenced vegetation patches. In the second stage, cone-shaped synthetic models of Lilly Pilly were simulated in FDS, and the resulting data from the sensor grid placed near the vegetation in the simulation environment were used to train an XGBoost model to predict T and HF based on vegetation height (H) and crown diameter (D). The point cloud delineation successfully extracted all Lilly Pilly vegetation within the test region. The thermal response prediction model demonstrated high accuracy, achieving an RMSE of 0.0547 °C and R2 of 0.9971 for T, and an RMSE of 0.1372 kW/m2 with an R2 of 0.9933 for HF. This study demonstrates the framework’s feasibility using a single vegetation species under controlled ignition simulation conditions and establishes a scalable foundation for extending its applicability to diverse vegetation types and environmental conditions. Full article
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26 pages, 19488 KB  
Article
A Joint Method on Dynamic States Estimation for Digital Twin of Floating Offshore Wind Turbines
by Hao Xie, Ling Wan, Fan Shi, Jianjian Xin, Hu Zhou, Ben He, Chao Jin and Constantine Michailides
J. Mar. Sci. Eng. 2025, 13(10), 1981; https://doi.org/10.3390/jmse13101981 - 16 Oct 2025
Viewed by 223
Abstract
Dynamic state estimation of floating offshore wind turbines (FOWTs) in complex marine environments is a core challenge for digital twin systems. This study proposes a joint estimation framework that integrates windowed dynamic mode decomposition (W-DMD) and an adaptive strong tracking Kalman filter (ASTKF). [...] Read more.
Dynamic state estimation of floating offshore wind turbines (FOWTs) in complex marine environments is a core challenge for digital twin systems. This study proposes a joint estimation framework that integrates windowed dynamic mode decomposition (W-DMD) and an adaptive strong tracking Kalman filter (ASTKF). W-DMD extracts dominant modes under stochastic excitations through a sliding-window strategy and constructs an interpretable reduced-order state-space model. ASTKF is then employed to enhance estimation robustness against environmental uncertainties and noise. The framework is validated through numerical simulations under turbulent wind and wave conditions, demonstrating high estimation accuracy and strong robustness against sudden environmental disturbances. The results indicate that the proposed method provides a computationally efficient and interpretable tool for FOWT digital twins, laying the foundation for predictive maintenance and optimal control. Full article
(This article belongs to the Section Ocean Engineering)
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33 pages, 6967 KB  
Article
LCxNet: An Explainable CNN Framework for Lung Cancer Detection in CT Images Using Multi-Optimizer and Visual Interpretability
by Noor S. Jozi and Ghaida A. Al-Suhail
Appl. Syst. Innov. 2025, 8(5), 153; https://doi.org/10.3390/asi8050153 - 15 Oct 2025
Viewed by 612
Abstract
Lung cancer, the leading cause of cancer-related mortality worldwide, necessitates better methods for earlier and more accurate detection. To this end, this study introduces LCxNet, a novel, custom-designed convolutional neural network (CNN) framework for computer-aided diagnosis (CAD) of lung cancer. The IQ-OTH/NCCD lung [...] Read more.
Lung cancer, the leading cause of cancer-related mortality worldwide, necessitates better methods for earlier and more accurate detection. To this end, this study introduces LCxNet, a novel, custom-designed convolutional neural network (CNN) framework for computer-aided diagnosis (CAD) of lung cancer. The IQ-OTH/NCCD lung CT dataset, which includes three different classes—benign, malignant, and normal—is used to train and assess the model. The framework is implemented using five optimizers, SGD, RMSProp, Adam, AdamW, and NAdam, to compare the learning behavior and performance stability. To bridge the gap between model complexity and clinical utility, we integrated Explainable AI (XAI) methods, specifically Grad-CAM for decision visualization and t-SNE for feature space analysis. With accuracy, specificity, and AUC values of 99.39%, 99.45%, and 100%, respectively, the results demonstrate that the LCxNet model outperformed the state-of-the-art models in terms of diagnostic performance. In conclusion, this study emphasizes how crucial XAI is to creating trustworthy and efficient clinical tools for the early detection of lung cancer. Full article
(This article belongs to the Special Issue Advancements in Deep Learning and Its Applications)
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26 pages, 16140 KB  
Article
A Multiphysics Framework for Fatigue Life Prediction and Optimization of Rocker Arm Gears in a Large-Mining-Height Shearer
by Chunxiang Shi, Xiangkun Song, Weipeng Xu, Ying Tian, Jinchuan Zhang, Xiangwei Dong and Qiang Zhang
Computation 2025, 13(10), 242; https://doi.org/10.3390/computation13100242 - 15 Oct 2025
Viewed by 308
Abstract
This study investigates premature fatigue failure in rocker arm gears of large-mining-height shearers operating at alternating ±45° working angles, where insufficient lubrication generates non-uniform thermal -stress fields. In this study, an integrated multiphysics framework combining transient thermal–fluid–structure coupling simulations with fatigue life prediction [...] Read more.
This study investigates premature fatigue failure in rocker arm gears of large-mining-height shearers operating at alternating ±45° working angles, where insufficient lubrication generates non-uniform thermal -stress fields. In this study, an integrated multiphysics framework combining transient thermal–fluid–structure coupling simulations with fatigue life prediction is proposed. Transient thermo-mechanical coupling analysis simulated dry friction conditions, capturing temperature and stress fields under varying speeds. Fluid–thermal–solid coupling analysis modeled wet lubrication scenarios, incorporating multiphase flow to track oil distribution, and calculated convective heat transfer coefficients at different immersion depths (25%, 50%, 75%). These coupled simulations provided the critical time-varying temperature and thermal stress distributions acting on the gears (Z6 and Z7). Subsequently, these simulated thermo-mechanical loads were directly imported into ANSYS 2024R1 nCode DesignLife to perform fatigue life prediction. Simulations demonstrate that dry friction induces extreme operating conditions, with Z6 gear temperatures reaching over 800 °C and thermal stresses peaking at 803.86 MPa under 900 rpm, both escalating linearly with rotational speed. Lubrication depth critically regulates heat dissipation, where 50% oil immersion optimizes convective heat transfer at 8880 W/m2·K for Z6 and 11,300 W/m2·K for Z7, while 25% immersion exacerbates thermal gradients. Fatigue life exhibits an inverse relationship with speed but improves significantly with cooling. Z6 sustains a lower lifespan, exemplified by 25+ days at 900 rpm without cooling versus 50+ days for Z7, attributable to higher stress concentrations. Based on the multiphysics analysis results, two physics-informed engineering optimizations are proposed to reduce thermal stress and extend gear fatigue life: a staged cooling system using spiral copper tubes and an intelligent lubrication strategy with gear-pump-driven dynamic oil supply and thermal feedback control. These strategies collectively enhance gear longevity, validated via multiphysics-driven topology optimization. Full article
(This article belongs to the Section Computational Engineering)
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25 pages, 3673 KB  
Article
Research on Dynamic Simulation and Optimization of Building Energy Consumption of Substations in Cold Regions Based on DeST: A Case Study of an Indoor Substation in Shijiazhuang
by Jizhi Su, Jun Zhang, Gang Li, Wuchen Zhang, Haifeng Yu, Ligai Kang, Lingzhe Zhang, Xu Zhang and Jiaming Wang
Buildings 2025, 15(20), 3706; https://doi.org/10.3390/buildings15203706 - 15 Oct 2025
Viewed by 287
Abstract
Against the backdrop of the global energy crisis and the “dual carbon” goals (carbon peaking and carbon neutrality), the passive energy-saving design of substation buildings in cold regions faces severe challenges. This study systematically conducts a decomposed analysis of the shape coefficient, thermal [...] Read more.
Against the backdrop of the global energy crisis and the “dual carbon” goals (carbon peaking and carbon neutrality), the passive energy-saving design of substation buildings in cold regions faces severe challenges. This study systematically conducts a decomposed analysis of the shape coefficient, thermal performance of the building envelope (including external walls, internal walls, roofs, and external windows), and window-to-wall ratio of substation buildings in cold regions, quantifies the degree of influence of each factor, and proposes corresponding energy-saving design strategies. This study took a 110 kV substation in Yuhua District, Shijiazhuang City, Hebei Province, as the research object. A building energy consumption model was established based on DeST (2023) software, and the influence of the building shape coefficient, U-values of the envelope structure (external walls, internal walls, roofs, external windows), and window-to-wall ratio on the building’s cooling and heating loads was analyzed using the numerical simulation and control variable methods. Leveraging a rigorously validated, high-resolution simulation framework, we quantitatively dissect the marginal energy penalties and payoffs of every passive design variable governing fully indoor substations in cold-climate zones. The resultant multidimensional response surfaces are distilled into a deterministic, climate-specific passive energy-saving protocol that secures heating-energy savings of up to 43% without compromising electrical safety or operational accessibility. (1) Reducing the shape coefficient can significantly lower the heat load, and it is recommended to control it at 0.35–0.40; (2) The thermal performance of the envelope structure has a differential effect: the energy-saving effect is optimal when the U-value of external walls is 0.20–0.30 W/(m2·K) and the U-value of roofs is ≤0.25 W/(m2·K). A U-value of 2.4 W/(m2·K) is recommended for external windows, while the internal wall exerts a weak influence; (3) The window-to-wall ratio should be controlled by orientation: east-facing/north-facing ≤ 0.20, south-facing ≤ 0.35, and west-facing ≤ 0.30. Based on the above results, a comprehensive energy-saving strategy of “compact form–high-efficiency envelope–limited window-to-wall ratio” is proposed, which provides theoretical support and technical pathways for the energy-saving design of substation buildings in cold areas. Compared with existing substation buildings, the recommended parameters yield a significant reduction in total life-cycle carbon emissions and hold important practical significance for realizing the “dual carbon” goals (carbon peaking and carbon neutrality) of the power system. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
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20 pages, 7865 KB  
Article
Study on Development of Hydrogen Peroxide Generation Reactor with Pin-to-Water Atmospheric Discharges
by Sung-Young Yoon, Eun Jeong Hong, Junghyun Lim, Seungil Park, Sangheum Eom, Seong Bong Kim and Seungmin Ryu
Plasma 2025, 8(4), 41; https://doi.org/10.3390/plasma8040041 - 14 Oct 2025
Viewed by 273
Abstract
We present an experimentally validated, engineering-oriented framework for the design and operation of pin-to-water (PTW) atmospheric discharges to produce hydrogen peroxide (H2O2) on demand. Motivated by industrial needs for safe, point-of-use oxidant supply, we combine time-resolved diagnostics (FTIR, OES), [...] Read more.
We present an experimentally validated, engineering-oriented framework for the design and operation of pin-to-water (PTW) atmospheric discharges to produce hydrogen peroxide (H2O2) on demand. Motivated by industrial needs for safe, point-of-use oxidant supply, we combine time-resolved diagnostics (FTIR, OES), liquid-phase analysis (ion chromatography, pH, conductivity), and coupled plasma-chemistry/fluid simulations to link plasma state to aqueous H2O2 yield. Under the tested conditions (14.3 kHz, 0.2 kW; electrode to quartz wall distance 12–14 mm; coolant setpoints 0–40 °C), H2O2 concentration follows a reproducible non-monotonic trajectory: rapid accumulation during the early treatment (typical peak at ~15–25 min), followed by decline with continued operation. The decline coincides with a robust vibrational-temperature (Tvib) threshold near ~4900 K measured from N2 emission, and with concurrent NOX accumulation and bulk acidification. Global chemistry modeling and Fluent flow fields reproduce the observed trend and show that both vibrational excitation (kinetics) and convective transport (mass/heat transfer) determine the productive time window. Based on these results, we formulate practical design rules—electrode gap (power density), discharge current control, thermal/flow management, water quality, and OES-based Tvib monitoring with an automated stop rule—that maximize H2O2 yield while avoiding NOX-dominated suppression. The study provides a clear path for transforming mechanistic plasma insights into deployable, industrial H2O2 generator designs. Full article
(This article belongs to the Special Issue Feature Papers in Plasma Sciences 2025)
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