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Search Results (1,010)

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Keywords = Si-MOS

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17 pages, 1308 KiB  
Article
Dual-Functional AgNPs/Magnetic Coal Fly Ash Composite for Wastewater Disinfection and Azo Dye Removal
by Lei Gong, Jiaxin Li, Rui Jin, Menghao Li, Jiajie Peng and Jie Zhu
Molecules 2025, 30(15), 3155; https://doi.org/10.3390/molecules30153155 - 28 Jul 2025
Abstract
In this study, we report the development of a novel magnetized coal fly ash-supported nano-silver composite (AgNPs/MCFA) for dual-functional applications in wastewater treatment: the efficient degradation of methyl orange (MO) dye and broad-spectrum antibacterial activity. The composite was synthesized via a facile impregnation–reduction–sintering [...] Read more.
In this study, we report the development of a novel magnetized coal fly ash-supported nano-silver composite (AgNPs/MCFA) for dual-functional applications in wastewater treatment: the efficient degradation of methyl orange (MO) dye and broad-spectrum antibacterial activity. The composite was synthesized via a facile impregnation–reduction–sintering route, utilizing sodium citrate as both a reducing and stabilizing agent. The AgNPs/MCFA composite was systematically characterized through multiple analytical techniques, including Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and vibrating sample magnetometry (VSM). The results confirmed the uniform dispersion of AgNPs (average size: 13.97 nm) on the MCFA matrix, where the formation of chemical bonds (Ag-O-Si) contributed to the enhanced stability of the material. Under optimized conditions (0.5 g·L−1 AgNO3, 250 °C sintering temperature, and 2 h sintering time), AgNPs/MCFA exhibited an exceptional catalytic performance, achieving 99.89% MO degradation within 15 min (pseudo-first-order rate constant ka = 0.3133 min−1) in the presence of NaBH4. The composite also demonstrated potent antibacterial efficacy against Escherichia coli (MIC = 0.5 mg·mL−1) and Staphylococcus aureus (MIC = 2 mg·mL−1), attributed to membrane disruption, intracellular content leakage, and reactive oxygen species generation. Remarkably, AgNPs/MCFA retained >90% catalytic and antibacterial efficiency after five reuse cycles, enabled by its magnetic recoverability. By repurposing industrial waste (coal fly ash) as a low-cost carrier, this work provides a sustainable strategy to mitigate nanoparticle aggregation and environmental risks while enhancing multifunctional performance in water remediation. Full article
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14 pages, 6297 KiB  
Article
Enhancing the Elevated-Temperature Mechanical Properties of Levitation Melted NbMoTaW Refractory High-Entropy Alloys via Si Addition
by Yunzi Liu, Xiaoxiao Li, Shuaidan Lu, Jialiang Zhou, Shangkun Wu, Shengfeng Lin and Long Wang
Materials 2025, 18(15), 3465; https://doi.org/10.3390/ma18153465 - 24 Jul 2025
Viewed by 126
Abstract
To enhance the mechanical properties of NbMoTaW refractory high-entropy alloys (RHEAs), Si was added at varying concentrations (x = 0, 0.25, and 0.5) via vacuum induction levitation melting (re-melted six times for homogeneity). The microstructure and mechanical properties of NbMoTaWSix ( [...] Read more.
To enhance the mechanical properties of NbMoTaW refractory high-entropy alloys (RHEAs), Si was added at varying concentrations (x = 0, 0.25, and 0.5) via vacuum induction levitation melting (re-melted six times for homogeneity). The microstructure and mechanical properties of NbMoTaWSix (x = 0, 0.25, and 0.5) RHEAs were characterized using scanning electron microscopy (SEM), universal testing, microhardness testing, and tribological equipment. Experimental results manifested that Si addition induces the formation of the (Nb,Ta)5Si3 phase, and the volume fraction of the silicide phase increases with higher Si content, which significantly improves the alloy’s strength and hardness but deteriorates its plasticity. Enhanced wear resistance with Si addition is attributed to improved hardness and oxidation resistance. Tribological tests confirm that Si3N4 counterfaces are optimal for evaluating RHEA wear mechanisms. This work can provide guidance for the fabrication of RHEAs with excellent performance. Full article
(This article belongs to the Special Issue High-Entropy Alloys: Synthesis, Characterization, and Applications)
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18 pages, 4119 KiB  
Article
Structural Mechanics Calculations of SiC/Mo-Re Composites with Improved High Temperature Creep Properties
by Ke Li, Egor Kashkarov, Hailiang Ma, Ping Fan, Qiaoli Zhang, Andrey Lider and Daqing Yuan
Materials 2025, 18(15), 3459; https://doi.org/10.3390/ma18153459 - 23 Jul 2025
Viewed by 145
Abstract
In the present work, we design a laminated composite composed of molybdenum–rhenium alloy and silicon carbide ceramics for use in space reactors as a candidate structural material with neutron spectral shift properties. The influence of the internal microstructure on the mechanical properties is [...] Read more.
In the present work, we design a laminated composite composed of molybdenum–rhenium alloy and silicon carbide ceramics for use in space reactors as a candidate structural material with neutron spectral shift properties. The influence of the internal microstructure on the mechanical properties is investigated by finite element simulation based on scale separation. The results of the study showed that the incorporation of gradient transition layers between the metallic and ceramic phases effectively mitigates thermally induced local stresses arising from mismatches in coefficients of thermal expansion. By optimizing the composition of the gradient transition layers, the stress distribution within the composite under operating conditions has been adjusted. As a result, the stress experienced by the alloy phase is significantly reduced, potentially extending the high-temperature creep rupture life. Full article
(This article belongs to the Section Advanced Composites)
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17 pages, 7068 KiB  
Article
Effect of Ni-Based Buttering on the Microstructure and Mechanical Properties of a Bimetallic API 5L X-52/AISI 316L-Si Welded Joint
by Luis Ángel Lázaro-Lobato, Gildardo Gutiérrez-Vargas, Francisco Fernando Curiel-López, Víctor Hugo López-Morelos, María del Carmen Ramírez-López, Julio Cesar Verduzco-Juárez and José Jaime Taha-Tijerina
Metals 2025, 15(8), 824; https://doi.org/10.3390/met15080824 - 23 Jul 2025
Viewed by 204
Abstract
The microstructure and mechanical properties of welded joints of API 5L X-52 steel plates cladded with AISI 316L-Si austenitic stainless steel were evaluated. The gas metal arc welding process with pulsed arc (GMAW-P) and controlled arc oscillation were used to join the bimetallic [...] Read more.
The microstructure and mechanical properties of welded joints of API 5L X-52 steel plates cladded with AISI 316L-Si austenitic stainless steel were evaluated. The gas metal arc welding process with pulsed arc (GMAW-P) and controlled arc oscillation were used to join the bimetallic plates. After the root welding pass, buttering with an ERNiCrMo-3 filler wire was performed and multi-pass welding followed using an ER70S-6 electrode. The results obtained by optical and scanning electron microscopy indicated that the shielding atmosphere, welding parameters, and electric arc oscillation enabled good arc stability and proper molten metal transfer from the filler wire to the sidewalls of the joint during welding. Vickers microhardness (HV) and tensile tests were performed for correlating microstructural and mechanical properties. The mixture of ERNiCrMo-3 and ER70S-6 filler materials presented fine interlocked grains with a honeycomb network shape of the Ni–Fe mixture with Ni-rich grain boundaries and a cellular-dendritic and equiaxed solidification. Variation of microhardness at the weld metal (WM) in the middle zone of the bimetallic welded joints (BWJ) is associated with the manipulation of the welding parameters, promoting precipitation of carbides in the austenitic matrix and formation of martensite during solidification of the weld pool and cooling of the WM. The BWJ exhibited a mechanical strength of 380 and 520 MPa for the yield stress and ultimate tensile strength, respectively. These values are close to those of the as-received API 5L X-52 steel. Full article
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18 pages, 2288 KiB  
Article
Defect Studies in Thin-Film SiO2 of a Metal-Oxide-Silicon Capacitor Using Drift-Assisted Positron Annihilation Lifetime Spectroscopy
by Ricardo Helm, Werner Egger, Catherine Corbel, Peter Sperr, Maik Butterling, Andreas Wagner, Maciej Oskar Liedke, Johannes Mitteneder, Michael Mayerhofer, Kangho Lee, Georg S. Duesberg, Günther Dollinger and Marcel Dickmann
Nanomaterials 2025, 15(15), 1142; https://doi.org/10.3390/nano15151142 - 23 Jul 2025
Viewed by 163
Abstract
This work investigates the impact of an internal electric field on the annihilation characteristics of positrons implanted in a 180(10)nm SiO2 layer of a Metal-Oxide-Silicon (MOS) capacitor, using Positron Annihilation Lifetime Spectroscopy (PALS). By varying the gate voltage, [...] Read more.
This work investigates the impact of an internal electric field on the annihilation characteristics of positrons implanted in a 180(10)nm SiO2 layer of a Metal-Oxide-Silicon (MOS) capacitor, using Positron Annihilation Lifetime Spectroscopy (PALS). By varying the gate voltage, electric fields up to 1.72MV/cm were applied. The measurements reveal a field-dependent suppression of positronium (Ps) formation by up to 64%, leading to an enhancement of free positron annihilation. The increase in free positrons suggests that vacancy clusters are the dominant defect type in the oxide layer. Additionally, drift towards the SiO2/Si interface reveals not only larger void-like defects but also a distinct population of smaller traps that are less prominent when drifting to the Al/SiO2 interface. In total, by combining positron drift with PALS, more detailed insights into the nature and spatial distribution of defects within the SiO2 network and in particular near the SiO2/Si interface are obtained. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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14 pages, 7306 KiB  
Article
Influence of Gear Set Loading on Surface Damage Forms for Gear Teeth with DLC Coating
by Edyta Osuch-Słomka, Remigiusz Michalczewski, Anita Mańkowska-Snopczyńska, Michał Gibała, Andrzej N. Wieczorek and Emilia Skołek
Coatings 2025, 15(7), 857; https://doi.org/10.3390/coatings15070857 - 21 Jul 2025
Viewed by 203
Abstract
An analysis of the working surfaces of cylindrical gears after scuffing shock tests allowed for the assessment of the effect of loading conditions on the form of damage to the tooth surfaces. Unlike the method of scuffing under severe conditions, where loading is [...] Read more.
An analysis of the working surfaces of cylindrical gears after scuffing shock tests allowed for the assessment of the effect of loading conditions on the form of damage to the tooth surfaces. Unlike the method of scuffing under severe conditions, where loading is applied gradually, the presented tests employed direct maximum loading—shock loading—without prior lapping of the gears under lower loads. This loading method significantly increases the vulnerability of the analyzed components to scuffing, enabling an evaluation of their limit in terms of operational properties. To identify the changes and the types of the teeth’s working surface damage, the following microscopy techniques were applied: scanning electron microscopy (FE-SEM) with EDS microanalyzer, optical interferential profilometry (WLI), atomic force microscope (AFM), and optical microscopy. The results allowed us to define the characteristic damage mechanisms and assess the efficiency of the applied DLC coatings when it comes to resistance to scuffing in shock scuffing conditions. Tribological tests were performed by means of an FZG T-12U gear test rig in a power circulating system to test cylindrical gear scuffing. The gears were made from 18CrNiMo7-6 steel and 35CrMnSiA nano-bainitic steel and coated with W-DLC/CrN. Full article
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24 pages, 4549 KiB  
Review
Research on Tbps and Kilometer-Range Transmission of Terahertz Signals
by Jianjun Yu and Jiali Chen
Micromachines 2025, 16(7), 828; https://doi.org/10.3390/mi16070828 - 20 Jul 2025
Viewed by 434
Abstract
THz communication stands as a pivotal technology for 6G networks, designed to address the critical challenge of data demands surpassing current microwave and millimeter-wave (mmWave) capabilities. However, realizing Tbps and kilometer-range transmission confronts the “dual attenuation dilemma” comprising severe free-space path loss (FSPL) [...] Read more.
THz communication stands as a pivotal technology for 6G networks, designed to address the critical challenge of data demands surpassing current microwave and millimeter-wave (mmWave) capabilities. However, realizing Tbps and kilometer-range transmission confronts the “dual attenuation dilemma” comprising severe free-space path loss (FSPL) (>120 dB/km) and atmospheric absorption. This review comprehensively summarizes our group′s advancements in overcoming fundamental challenges of long-distance THz communication. Through systematic photonic–electronic co-optimization, we report key enabling technologies including photonically assisted THz signal generation, polarization-multiplexed multiple-input multiple-output (MIMO) systems with maximal ratio combining (MRC), high-gain antenna–lens configurations, and InP amplifier systems for complex weather resilience. Critical experimental milestones encompass record-breaking 1.0488 Tbps throughput using probabilistically shaped 64QAM (PS-64QAM) in the 330–500 GHz band; 30.2 km D-band transmission (18 Gbps with 543.6 Gbps·km capacity–distance product); a 3 km fog-penetrating link at 312 GHz; and high-sensitivity SIMO-validated 100 Gbps satellite-terrestrial communication beyond 36,000 km. These findings demonstrate THz communication′s viability for 6G networks requiring extreme-capacity backhaul and ultra-long-haul connectivity. Full article
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11 pages, 962 KiB  
Article
Possible Realization of Hyperbolic Plasmons in Few-Layered Rhenium Disulfide
by Ravi Kiran, Dimitar Pashov, Mark van Schilfgaarde, Mikhail I. Katsnelson, Arghya Taraphder and Swagata Acharya
Condens. Matter 2025, 10(3), 40; https://doi.org/10.3390/condmat10030040 - 19 Jul 2025
Viewed by 215
Abstract
Hyperbolic plasmons are a highly desired property in optoelectronics and biomolecular sensing. The necessary condition to realize hyperbolic plasmons is a significant anisotropy of the principal components of the dielectric function, such that at a certain frequency range, one component is negative and [...] Read more.
Hyperbolic plasmons are a highly desired property in optoelectronics and biomolecular sensing. The necessary condition to realize hyperbolic plasmons is a significant anisotropy of the principal components of the dielectric function, such that at a certain frequency range, one component is negative and the other is positive, i.e., one component is metallic, and the other one is dielectric. Here, we study the effect of anisotropy in ReS2, and our theory shows that ReS2 can host hyperbolic plasmons in the ultraviolet frequency range. The operating frequency range of the hyperbolic plasmons can be tuned with the number of ReS2 layers. However, we note that the significantly large imaginary part of the macroscopic dielectric response in all layered variants of ReS2 can result in substantial losses for the hyperbolic plasmons, as in the case with other known hyperbolic materials, with the exception of MoOCl2. We also note that ReS2 hosts ultraviolet hyperbolic plasmons while ZrSiSe, WTe2, and CuS nanocrystals host infrared plasmons, providing a novel platform for optoelectronics in the ultraviolet range. Full article
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27 pages, 4124 KiB  
Article
Evaluating Binary Molybdenum Alloys as Strong and Ductile High-Temperature Materials
by Cheng Fu, Jiayi Yan, Jiang Yu, Yuhong Ren and Sha Li
Materials 2025, 18(14), 3329; https://doi.org/10.3390/ma18143329 - 15 Jul 2025
Viewed by 200
Abstract
Molybdenum alloys as refractory alloys can provide strength levels at operating temperatures higher than that of Ni-base superalloys, yet their ductility is usually inferior to Ni-base alloys. Currently, commercialized Mo alloys are much fewer than Ni alloys. The motivation of this work is [...] Read more.
Molybdenum alloys as refractory alloys can provide strength levels at operating temperatures higher than that of Ni-base superalloys, yet their ductility is usually inferior to Ni-base alloys. Currently, commercialized Mo alloys are much fewer than Ni alloys. The motivation of this work is to explore opportunities of discovering useful alloys from the usually less investigated binary Mo-X systems (X = alloying element). With computational thermodynamics (CALPHAD), first-principles calculation, and mechanistic modeling combined, in this work a large number of Mo-X binary systems are investigated in terms of thermodynamic features and mechanical properties (yield strength, ductility, ductile-brittle transition temperature, creep resistance, and stress-strain relationship). The applicability of the alloy systems as solution-strengthened or precipitation-strengthened alloys is investigated. Starting from 92 Mo-X systems, a down-selection process is implemented, the results of which include three candidate systems for precipitation strengthening (Mo-B, Mo-C, Mo-Si) and one system (Mo-Re) for solid-solution strengthened alloy. In a composition optimization of Mo alloys to reach the properties of Ni-base superalloys, improving ductility is of top priority, for which Re plays a unique role. The presented workflow is also applicable to other bcc refractory alloy systems. Full article
(This article belongs to the Topic Multi-scale Modeling and Optimisation of Materials)
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21 pages, 3711 KiB  
Article
Topology Analysis and Modeling Comparison of SI-SIMO Boost Converter Used in Multiple Output Applications
by Yilin Yan, Honghong Wang, Ping Ma and Jianquan Liao
Energies 2025, 18(13), 3585; https://doi.org/10.3390/en18133585 - 7 Jul 2025
Viewed by 289
Abstract
This paper presents the analysis and modeling of a single-input, single-inductor, multiple-output (SI-SIMO) boost converter to address limitations of conventional SISO converters in distributed power supply applications. Based on switching-state analysis, a sequential PWM modulation strategy is proposed to achieve independent voltage regulation [...] Read more.
This paper presents the analysis and modeling of a single-input, single-inductor, multiple-output (SI-SIMO) boost converter to address limitations of conventional SISO converters in distributed power supply applications. Based on switching-state analysis, a sequential PWM modulation strategy is proposed to achieve independent voltage regulation across multiple outputs using a single inductor. An average circuit model is developed considering steady-state characteristics. Inductor conduction mode boundaries and the critical inductor value are derived. A complete modeling process is introduced, transitioning from nonlinear dynamics to small-signal approximation at the steady-state operating point. PSIM and MATLAB Simulink experiment results validate the proposed control method and confirm the theoretical analysis under various operating conditions. Full article
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14 pages, 4114 KiB  
Article
Effect of Silica Sol on the Preparation and Oxidation Resistance of MoSi2@SiO2
by Linlin Guo, Jinjun Zhang, Chengpeng Miao, Shuang Feng, Xiaozhen Fan, Haiyan Du, Jiachen Liu and Mingchao Wang
Materials 2025, 18(13), 3203; https://doi.org/10.3390/ma18133203 - 7 Jul 2025
Viewed by 228
Abstract
The limited oxidation resistance of MoSi2 between 400 °C and 600 °C restricts its aerospace applications. This study develops a silica-sol derived core-shell MoSi2@SiO2 composite to enhance the low-temperature oxidation resistance of MoSi2. Acidic, neutral, and basic [...] Read more.
The limited oxidation resistance of MoSi2 between 400 °C and 600 °C restricts its aerospace applications. This study develops a silica-sol derived core-shell MoSi2@SiO2 composite to enhance the low-temperature oxidation resistance of MoSi2. Acidic, neutral, and basic silica sols were systematically applied to coat MoSi2 powders through sol-adsorption encapsulation. Two pathways were used, one was ethanol-mediated dispersion, and the other was direct dispersion of MoSi2 particles in silica sol. Analysis demonstrated that ethanol-mediated dispersion significantly influenced the coating efficiency and oxidation resistance, exhibited significantly decreased coating weight gains (maximum 27%) and increased oxidation weight gains (10–20%) between 340 °C and 600 °C compared with direct dispersion of MoSi2 particles with silica sol, ascribe to the kinetic inhibition of hydroxyl group condensation and steric hindrance of MoSi2-silica sol interface interactions of ethanol. Systematic investigation of silica sol encapsulation of MoSi2 revealed critical correlations between colloid properties and oxidation resistance of MoSi2@SiO2. Basic silica sol coated MoSi2 (BS-MoSi2) exhibits the lowest coating efficiency (coating weight gain of 7.74 ± 0.06%) as well as lowest oxidation weight gain (18.45%) between 340 °C and 600 °C compared with those of acid and neutral silica sol coated MoSi2 (AS-MoSi2 and NS-MoSi2), arises from optimal gelation kinetics, enhanced surface coverage via reduced agglomeration, and suppressed premature nucleation through controlled charge interactions under alkaline conditions. Full article
(This article belongs to the Section Advanced and Functional Ceramics and Glasses)
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21 pages, 7240 KiB  
Article
Sustainable Combined Process for Improving Surface Integrity and Fatigue Strength of Heat-Treated 42CrMo4 Steel Shafts and Axles
by Jordan Maximov, Galya Duncheva, Angel Anchev, Vladimir Dunchev, Kalin Anastasov and Mariana Ichkova
Metals 2025, 15(7), 755; https://doi.org/10.3390/met15070755 - 4 Jul 2025
Viewed by 184
Abstract
The main goal of this study is to develop an optimized sustainable combined process, including sequential dry hard turning and dry smoothing diamond burnishing (DB), to improve the surface integrity (SI) and fatigue limit of heat-treated 42CrMo4 steel shafts and axles. A holistic [...] Read more.
The main goal of this study is to develop an optimized sustainable combined process, including sequential dry hard turning and dry smoothing diamond burnishing (DB), to improve the surface integrity (SI) and fatigue limit of heat-treated 42CrMo4 steel shafts and axles. A holistic approach was used based on a two-stage study: (1) optimization of dry hard turning under an average roughness Ra criterion and (2) selection of a suitable dry DB from three alternative DB processes, implemented with burnishing forces of 50, 100, and 150 N. With increasing burnishing force, the average roughness of Ra decreases, the microhardness increases, and the surface axial residual stresses increase in absolute value. However, the fatigue limit decreases, and at burnishing forces of 100 and 150 N, the fatigue limit is smaller than that obtained via the previous turning. The sustainable combined process achieves greater SI than consecutively applied conventional turning and DB under flood lubrication conditions. Dry DB at a force of 50 N increases the rotating bending fatigue limit by 20 MPa and the fatigue life by a factor of more than 70 compared to the previous dry turning. Full article
(This article belongs to the Special Issue Advanced High-Performance Steels: From Fundamental to Applications)
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15 pages, 3759 KiB  
Article
Glass-Forming Ability and Crystallization Behavior of Mo-Added Fe82−xSi4B12Nb1MoxCu1 (x = 0–2) Nanocrystalline Alloy
by Hyun Ah Im, Subong An, Ki-bong Kim, Sangsun Yang, Jung woo Lee and Jae Won Jeong
Metals 2025, 15(7), 744; https://doi.org/10.3390/met15070744 - 1 Jul 2025
Viewed by 370
Abstract
This study investigates the effects of molybdenum (Mo) additions on the crystallization behavior and soft magnetic properties and of Fe82-xSi4B12Nb1MoxCu1 (x = 0–2) nanocrystalline alloys. Molybdenum enhances glass-forming ability (GFA) and magnetic [...] Read more.
This study investigates the effects of molybdenum (Mo) additions on the crystallization behavior and soft magnetic properties and of Fe82-xSi4B12Nb1MoxCu1 (x = 0–2) nanocrystalline alloys. Molybdenum enhances glass-forming ability (GFA) and magnetic properties by increasing negative mixing enthalpy (Hmix), mixing entropy (Smix), and atomic size mismatch (δ), which stabilize the amorphous phase. X-ray diffraction (XRD) analysis shows that Mo addition improves amorphous phase stability, further enhancing GFA. The simultaneous addition of Mo and Nb increases mixing entropy, promotes nucleation rates, and creates favorable conditions for optimizing nanocrystallization. Upon annealing, this optimized microstructure demonstrated low coercivity and high permeability. Notably, the Fe80Si4B12Nb1Mo2Cu1 ribbon, annealed at 470 °C for 10 min, exhibited exceptional soft magnetic properties, with a coercivity of 4.54 A/m, a maximum relative permeability of 48,410, and a saturation magnetization of 175.24 emu/g. High-resolution transmission electron microscopy (TEM) revealed an average crystal size of 18.16 nm. These findings suggest that Fe82-xSi4B12Nb1MoxCu1 (x = 0–2) nanocrystalline alloys are suitable for advanced electromagnetic applications pursuing miniaturization and high efficiency. Full article
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14 pages, 3484 KiB  
Article
Al2O3@SiO2 Supported NiMo Catalyst with Hierarchical Meso-Macroporous Structure for Hydrodemetallization
by Weichu Li, Jun Bao, Shuangqin Zeng, Jinbao Zheng, Weiping Fang, Xiaodong Yi, Qinghe Yang and Weikun Lai
Catalysts 2025, 15(7), 646; https://doi.org/10.3390/catal15070646 - 1 Jul 2025
Viewed by 364
Abstract
The pore structure of a hydrotreating catalyst plays a pivotal role in hydrodemetallization (HDM) reactions. To effectively construct a meso-macroporous catalyst, we employed a CTAB-guided in situ TEOS hydrolysis approach to prepare silica-coated γ-Al2O3@SiO2 composite supports. The silica [...] Read more.
The pore structure of a hydrotreating catalyst plays a pivotal role in hydrodemetallization (HDM) reactions. To effectively construct a meso-macroporous catalyst, we employed a CTAB-guided in situ TEOS hydrolysis approach to prepare silica-coated γ-Al2O3@SiO2 composite supports. The silica shell incorporation significantly enhances specific surface area and reduces the metal–support interactions, thereby improving the dispersion of NiMo active components and boosting the deposition of metal impurity. Hence, the NiMo/Al2O3@SiO2 catalyst (2.8 wt.% NiO, 4.3 wt.% MoO3) exhibits much higher HDM activity than that of NiMo/Al2O3. This is evidenced by markedly higher demetallization rate constant (1.38 h−1) and turnover frequency (0.56 h−1) of the NiMo/Al2O3@SiO2. The NiMo/Al2O3@SiO2 catalyst further demonstrates excellent recyclability during sequential HDM reactions. This superior catalytic behavior stems from the hierarchical meso-macroporous structure, which simultaneously facilitates the deposition of metal impurities and mitigates deactivation by pore blockage. Full article
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16 pages, 4887 KiB  
Article
Composition Design of a Novel High-Temperature Titanium Alloy Based on Data Augmentation Machine Learning
by Xinpeng Fu, Boya Li, Binguo Fu, Tianshun Dong and Jingkun Li
Materials 2025, 18(13), 3099; https://doi.org/10.3390/ma18133099 - 30 Jun 2025
Viewed by 386
Abstract
The application fields of high-temperature titanium alloys are mainly concentrated in the aerospace, defense and military industries, such as the high-temperature parts of rocket and aircraft engines, missile cases, tail rudders, etc., which can greatly reduce the weight of aircraft while resisting high [...] Read more.
The application fields of high-temperature titanium alloys are mainly concentrated in the aerospace, defense and military industries, such as the high-temperature parts of rocket and aircraft engines, missile cases, tail rudders, etc., which can greatly reduce the weight of aircraft while resisting high temperatures. However, traditional high-temperature titanium alloys containing multiple types of elements (more than six) have a complex impact on the solidification, deformation, and phase transformation processes of the alloys, which greatly increases the difficulty of casting and deformation manufacturing of aerospace and military components. Therefore, developing low-component high-temperature titanium alloys suitable for hot processing and forming is urgent. This study used data augmentation (Gaussian noise) to expedite the development of a novel quinary high-temperature titanium alloy. Utilizing data augmentation, the generalization abilities of four machine learning models (XGBoost, RF, AdaBoost, Lasso) were effectively improved, with the XGBoost model demonstrating superior prediction accuracy (with an R2 value of 0.94, an RMSE of 53.31, and an MAE of 42.93 in the test set). Based on this model, a novel Ti-7.2Al-1.8Mo-2.0Nb-0.4Si (wt.%) alloy was designed and experimentally validated. The UTS of the alloy at 600 °C was 629 MPa, closely aligning with the value (649 MPa) predicted by the model, with an error of 3.2%. Compared to as-cast Ti1100 and Ti6242S alloy (both containing six elements), the novel quinary alloy has considerable high-temperature (600 °C) mechanical properties and fewer components. The microstructure analysis revealed that the designed alloy was an α+β type alloy, featuring a typical Widmanstätten structure. The fracture form of the alloy was a mixture of brittle and ductile fracture at both room and high temperatures. Full article
(This article belongs to the Section Metals and Alloys)
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