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Search Results (416)

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24 pages, 2584 KiB  
Article
Precise and Continuous Biomass Measurement for Plant Growth Using a Low-Cost Sensor Setup
by Lukas Munser, Kiran Kumar Sathyanarayanan, Jonathan Raecke, Mohamed Mokhtar Mansour, Morgan Emily Uland and Stefan Streif
Sensors 2025, 25(15), 4770; https://doi.org/10.3390/s25154770 - 2 Aug 2025
Viewed by 205
Abstract
Continuous and accurate biomass measurement is a critical enabler for control, decision making, and optimization in modern plant production systems. It supports the development of plant growth models for advanced control strategies like model predictive control, and enables responsive, data-driven, and plant state-dependent [...] Read more.
Continuous and accurate biomass measurement is a critical enabler for control, decision making, and optimization in modern plant production systems. It supports the development of plant growth models for advanced control strategies like model predictive control, and enables responsive, data-driven, and plant state-dependent cultivation. Traditional biomass measurement methods, such as destructive sampling, are time-consuming and unsuitable for high-frequency monitoring. In contrast, image-based estimation using computer vision and deep learning requires frequent retraining and is sensitive to changes in lighting or plant morphology. This work introduces a low-cost, load-cell-based biomass monitoring system tailored for vertical farming applications. The system operates at the level of individual growing trays, offering a valuable middle ground between impractical plant-level sensing and overly coarse rack-level measurements. Tray-level data allow localized control actions, such as adjusting light spectrum and intensity per tray, thereby enhancing the utility of controllable LED systems. This granularity supports layer-specific optimization and anomaly detection, which are not feasible with rack-level feedback. The biomass sensor is easily scalable and can be retrofitted, addressing common challenges such as mechanical noise and thermal drift. It offers a practical and robust solution for biomass monitoring in dynamic, growing environments, enabling finer control and smarter decision making in both commercial and research-oriented vertical farming systems. The developed sensor was tested and validated against manual harvest data, demonstrating high agreement with actual plant biomass and confirming its suitability for integration into vertical farming systems. Full article
(This article belongs to the Special Issue Feature Papers in Smart Agriculture 2025)
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20 pages, 4809 KiB  
Article
Design of a Bidirectional Veneer Defect Repair Method Based on Parametric Modeling and Multi-Objective Optimization
by Xingchen Ding, Jiuqing Liu, Xin Sun, Hao Chang, Jie Yan, Chengwen Sun and Chunmei Yang
Technologies 2025, 13(8), 324; https://doi.org/10.3390/technologies13080324 - 31 Jul 2025
Viewed by 205
Abstract
Repairing veneer defects is the key to ensuring the quality of plywood. In order to improve the maintenance quality and material utilization efficiency during the maintenance process, this paper proposes a bidirectional maintenance method based on gear rack transmission and its related equipment. [...] Read more.
Repairing veneer defects is the key to ensuring the quality of plywood. In order to improve the maintenance quality and material utilization efficiency during the maintenance process, this paper proposes a bidirectional maintenance method based on gear rack transmission and its related equipment. Based on the working principle, a geometric relationship model was established, which combines the structural parameters of the mold, punch, and gear system. Simultaneously, it solves the problem of motion attitude analysis of conjugate tooth profiles under non-standard meshing conditions, aiming to establish a constraint relationship between stamping motion and structural design parameters. On this basis, a constrained optimization model was developed by integrating multi-objective optimization theory to maximize maintenance efficiency. The NSGA-III algorithm is used to solve the model and obtain the Pareto front solution set. Subsequently, three optimal parameter configurations were selected for simulation analysis and experimental platform construction. The simulation and experimental results indicate that the veneer repair time ranges from 0.6 to 1.8 seconds, depending on the stamping speed. A reduction of 28 mm in die height decreases the repair time by approximately 0.1 seconds, resulting in an efficiency improvement of about 14%. The experimental results confirm the effectiveness of the proposed method in repairing veneer defects. Vibration measurements further verify the system’s stable operation under parametric modeling and optimization design. The main vibration response occurs during the meshing and disengagement phases between the gear and rack. Full article
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31 pages, 11979 KiB  
Article
Fire-Induced Collapse Analysis of Warehouse Structures Using FDS and Thermomechanical Modeling
by Fatih Yesevi Okur
Buildings 2025, 15(15), 2635; https://doi.org/10.3390/buildings15152635 - 25 Jul 2025
Viewed by 318
Abstract
This study investigates the fire dynamics and structural response of steel-framed warehouse racking systems under various fire scenarios, emphasizing the critical importance of fire safety measures in mitigating structural damage. Through advanced computational simulations (Fire Dynamics Simulator) and thermomechanical analysis, this research reveals [...] Read more.
This study investigates the fire dynamics and structural response of steel-framed warehouse racking systems under various fire scenarios, emphasizing the critical importance of fire safety measures in mitigating structural damage. Through advanced computational simulations (Fire Dynamics Simulator) and thermomechanical analysis, this research reveals that fire intensity and progression are highly influenced by the ignition point and the stored material types, with maximum recorded temperatures reaching 720 °C and 970 °C in different scenarios. The results highlight the localization of significant strain and drift ratios in structural elements near the ignition zone, underscoring their vulnerability. This study demonstrates the rapid loss of load-bearing capacity in steel elements at elevated temperatures, leading to severe deformations and increased collapse risks. Key findings emphasize the necessity of strategically positioned sprinkler systems and the integration of passive fire protection measures, such as fire-resistant coatings, to enhance structural resilience. Performance-based fire design approaches, aligning with FEMA-356 criteria, offer realistic frameworks for improving the fire safety of warehouse structures. Full article
(This article belongs to the Section Building Structures)
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21 pages, 3340 KiB  
Article
Influence of Operating Conditions on the Energy Consumption of CO2 Supermarket Refrigeration Systems
by Ionuț Dumitriu and Ion V. Ion
Processes 2025, 13(7), 2138; https://doi.org/10.3390/pr13072138 - 4 Jul 2025
Viewed by 401
Abstract
Integrating ejectors into CO2 transcritical refrigeration systems to reduce energy consumption has been performed successfully throughout the industry in recent years. The objective of the present work is to investigate the effect of indoor and outdoor operating conditions on the energy efficiency [...] Read more.
Integrating ejectors into CO2 transcritical refrigeration systems to reduce energy consumption has been performed successfully throughout the industry in recent years. The objective of the present work is to investigate the effect of indoor and outdoor operating conditions on the energy efficiency of ejector expansion supermarket refrigeration plants. The analysis uses the measured energy consumptions and loads for two supermarket refrigeration plants operating in two cities in the Republic of Moldova (Chisinau and Balti). A model for the prediction of the plant’s annual energy consumption and the loads of the refrigeration and freezing compressors is developed using experimental results. Although there are theoretical and experimental analyses of the investigated systems in the specialized literature, no studies were found in the specialized literature regarding energy consumption increase due to pressure losses through the pipe route in transcritical CO2 refrigeration installations with an ejector for supermarkets. The results indicate that refrigeration compressors have a greater increase in energy consumption than freezing compressors with increases in the outdoor temperature. The study shows that the additional drop in evaporating pressure at the compressor rack due to incorrect sizing of the pipe route leads to higher energy consumption compared to what the same plant would consume if the pipe route were correctly sized and executed. For every one-degree increase in temperature loss due to additional pressure drop through the pipeline, the entire plant consumes around 1.5% more energy. Knowledge of these performance data of real systems provides designers and manufacturers with clues to understand the importance of the correct design of the pipe route to obtain maximum energy efficiency. Full article
(This article belongs to the Topic Sustainable Energy Technology, 2nd Edition)
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17 pages, 3175 KiB  
Article
Study on Performance Optimization of Red Mud–Mineral Powder Composite Cementitious Material Based on Response Surface Methodology
by Chao Yang, Qiang Zeng, Jun Hu and Wenbo Zhu
Buildings 2025, 15(13), 2339; https://doi.org/10.3390/buildings15132339 - 3 Jul 2025
Viewed by 265
Abstract
Red mud, a highly alkaline industrial by-product generated during aluminum smelting, poses serious environmental risks such as soil alkalization and ecological degradation. In this study, response surface methodology (RSM) was integrated with advanced microstructural characterization techniques to optimize the performance of red mud–slag [...] Read more.
Red mud, a highly alkaline industrial by-product generated during aluminum smelting, poses serious environmental risks such as soil alkalization and ecological degradation. In this study, response surface methodology (RSM) was integrated with advanced microstructural characterization techniques to optimize the performance of red mud–slag composite cementitious materials through multi-factor analysis. By constructing a four-factor interaction model—including red mud content, steel fiber content, alkali activator dosage, and calcination temperature—a systematic mix design and performance prediction framework was established, overcoming the limitations of traditional single-factor experimental approaches. The optimal ratio was determined via multi-factor RSM analysis as follows: the 28-day flexural strength and compressive strength of the specimens reached 12.26 MPa and 69.83 MPa, respectively. Furthermore, XRD and SEM-EDS analyses revealed the synergistic formation of C-S-H and C-A-S-H gels, and their strengthening effects at the fiber–matrix interfacial transition zone (ITZ), elucidating the micro-mechanism pathway of “gel densification–rack filling–strength enhancement.” This work not only enriches the theoretical foundation for the design of red mud-based binders but also offers practical insights and empirical evidence for their engineering applications, highlighting substantial potential in the development of sustainable building materials and high-value utilization of industrial solid waste. Full article
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25 pages, 9103 KiB  
Article
Evaluation of Load-Bearing Performance and Cost Efficiency in Steel-Welded and Modular Aluminum Rack Structures
by Lenka Jakubovičová, Milan Vaško and František Synák
Machines 2025, 13(6), 506; https://doi.org/10.3390/machines13060506 - 10 Jun 2025
Viewed by 554
Abstract
The profile modular system offers variability, flexibility, ease of assembly, and corrosion resistance as well as non-time-consuming assembly while meeting the required conditions of the customer. It has a broad spectrum of usability. This article compares the results of a stress analysis solution [...] Read more.
The profile modular system offers variability, flexibility, ease of assembly, and corrosion resistance as well as non-time-consuming assembly while meeting the required conditions of the customer. It has a broad spectrum of usability. This article compares the results of a stress analysis solution for two variants of a rack structure, namely the original variant made by welding Jäkl profiles and the newly proposed design variant created with aluminum Bosch profiles. The finite element method (FEM) is used in computational analyses. FEM models are created using shell elements. Particular attention is given to the use of shell elements in the FEM and their suitability for finite element analyses of the selected structures. Finally, the advantages and disadvantages of both approaches are evaluated, including a safety assessment and an economic comparison of the variants. Full article
(This article belongs to the Section Material Processing Technology)
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26 pages, 19159 KiB  
Article
Development of a Pipeline-Cleaning Robot for Heat-Exchanger Tubes
by Qianwen Liu, Canlin Li, Guangfei Wang, Lijuan Li, Jinrong Wang, Jianping Tan and Yuxiang Wu
Electronics 2025, 14(12), 2321; https://doi.org/10.3390/electronics14122321 - 6 Jun 2025
Viewed by 606
Abstract
Cleaning operations in narrow pipelines are often hindered by limited maneuverability and low efficiency, necessitating the development of a high-performance and highly adaptable robotic solution. To address this challenge, this study proposes a pipeline-cleaning robot specifically designed for the heat-exchange tubes of industrial [...] Read more.
Cleaning operations in narrow pipelines are often hindered by limited maneuverability and low efficiency, necessitating the development of a high-performance and highly adaptable robotic solution. To address this challenge, this study proposes a pipeline-cleaning robot specifically designed for the heat-exchange tubes of industrial heat exchangers. The robot features a dual-wheel cross-drive configuration to enhance motion stability and integrates a gear–rack-based alignment mechanism with a cam-based propulsion system to enable autonomous deployment and cleaning via a flexible arm. The robot adopts a modular architecture with a separated body and cleaning arm, allowing for rapid assembly and maintenance through bolted connections. A vision-guided control system is implemented to support accurate positioning and task scheduling within the primary pipeline. Experimental results demonstrate that the robot can stably execute automatic navigation and sub-pipe cleaning, achieving pipe-switching times of less than 30 s. The system operates reliably and significantly improves cleaning efficiency. The proposed robotic system exhibits strong adaptability and generalizability, offering an effective solution for automated cleaning in confined pipeline environments. Full article
(This article belongs to the Special Issue Intelligent Mobile Robotic Systems: Decision, Planning and Control)
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18 pages, 6639 KiB  
Article
Novel Design of Expandable Spinal Cage for Efficient Lumbar Spine Fusion Operation
by Chanwoo Park, Than Trong Khanh Dat, Sung-Jun Park, Dong-Sik Chae, Sung Hoon Choi and Jonghun Yoon
Appl. Sci. 2025, 15(11), 6323; https://doi.org/10.3390/app15116323 - 4 Jun 2025
Viewed by 768
Abstract
This study proposes a novel expandable spinal cage to maximize the effectiveness of spinal fusion surgery in the treatment of lumbar disk disorders and aims to verify its mechanical stability through finite element method (FEM) analysis and mechanical testing. To address the limitations [...] Read more.
This study proposes a novel expandable spinal cage to maximize the effectiveness of spinal fusion surgery in the treatment of lumbar disk disorders and aims to verify its mechanical stability through finite element method (FEM) analysis and mechanical testing. To address the limitations of existing cages, which do not provide sufficient height and angle expansion and have constraints in independently adjusting height and angle with continuous fine-tuning, this study introduces a new linkage mechanism. This design enables precise spinal alignment restoration tailored to the individual anatomical characteristics of patients, even in minimally invasive surgical environments, distinguishing itself from traditional rack-and-pinion or wedge-based designs. The results of FEM analysis and static load testing demonstrated a high correlation between the predicted yield locations in FEM analysis and actual test results. Furthermore, the compression and compression–shear load tests confirmed that the proposed cage achieved an ultimate load exceeding the lowest fifth percentile of FDA-approved products, meeting clinical requirements. The proposed expandable spinal cage offers significant improvements over existing products and has the potential to evolve into a safer and more effective spinal fusion device through further dynamic fatigue testing and clinical studies to assess long-term durability and practical applicability. Full article
(This article belongs to the Section Applied Biosciences and Bioengineering)
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16 pages, 1585 KiB  
Article
Processing Factors and Risk Assessment of Pesticide Residues in Wine
by Sandra Cermeño, José Manuel Veiga-del-Baño, Miguel Ángel Cámara, Pedro Andreo-Martínez and José Oliva
Fermentation 2025, 11(6), 318; https://doi.org/10.3390/fermentation11060318 - 3 Jun 2025
Viewed by 640
Abstract
The presence of pesticide residues in wine raises concerns about consumer health and regulatory compliance. This study evaluates the behaviour of seven pesticides (boscalid, penconazole, tebufenozide, kresoxim-methyl, trifloxystrobin, chlorpyrifos and lambda-cyhalothrin) during key stages of vinification, including clarification, fermentation, and racking, using liquid [...] Read more.
The presence of pesticide residues in wine raises concerns about consumer health and regulatory compliance. This study evaluates the behaviour of seven pesticides (boscalid, penconazole, tebufenozide, kresoxim-methyl, trifloxystrobin, chlorpyrifos and lambda-cyhalothrin) during key stages of vinification, including clarification, fermentation, and racking, using liquid chromatography–tandem mass spectrometry. Penconazole, kresoxim-methyl and trifloxystrobin were not detected at the beginning of the vinification stage. Boscalid, chlorpyrifos and lambda-cyalothrin showed a reduction of 100% whit, a concentration below the limit of quantification at the end of the vinification stage. However, tebufenozide showed the lower elimination rate (88.1%), presenting a concentration at the end of the vinification process of 21.71 µg/kg. Experimental data confirm that pesticide concentrations progressively decline due to a combination of physicochemical transformations, adsorption onto solids, and biochemical processes. The clarification and racking stages are particularly important for reducing residues, primarily by removing suspended solids that adsorb pesticides. Fermentation also contributes to this reduction through microbial metabolism and enzymatic hydrolysis. The effectiveness of these stages depends on the pesticide’s solubility, chemical stability, and interactions with components in the wine matrix. Additionally, a risk assessment based on Acceptable Daily Intake and Estimated Daily Intake was performed to evaluate potential consumer exposure, showing lower risk for all pesticides studied. The findings emphasise the importance of optimising clarification and racking procedures, selecting effective fining agents, and refining filtration techniques to further enhance pesticide removal. Full article
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18 pages, 9989 KiB  
Article
Study on Vibration Characteristics and Transmission Path of Mountain Rack Trains Based on the OPTA Method
by Liangzhao Qi, Xingqiao Deng, Liyuan Zeng, Chenglong Dong, Yixin Xu, Shisong Wang and Yucheng Liu
Machines 2025, 13(6), 482; https://doi.org/10.3390/machines13060482 - 3 Jun 2025
Viewed by 360
Abstract
The Dujiangyan–Siguniangshan mountain rack railway project is China’s first mountain rail transit. Most of its lines are located in mountainous areas and close to natural ecological protection areas, which have strict restrictions on the vibration and noise of train operation. At the same [...] Read more.
The Dujiangyan–Siguniangshan mountain rack railway project is China’s first mountain rail transit. Most of its lines are located in mountainous areas and close to natural ecological protection areas, which have strict restrictions on the vibration and noise of train operation. At the same time, the vibration of mountain rack railway trains is also an important factor affecting the safety and riding comfort of trains. However, due to the multi-source vibration of gear teeth, wheels, rails, and suspensions, it is difficult to clearly define the vibration characteristics and vibration transmission path of the train, which has a serious impact on its vibration noise suppression and optimization. To this end, this study proposed a set of evaluation methods for the vibration characteristics and transfer paths of mountain rack trains based on a combination of dynamics and operational transfer path analysis (OTPA). Considering the interaction between the dynamic behaviors of the primary and secondary suspensions, the gear tooth contact behavior, the wheel–rail contact behavior and the dynamic behaviors of the track system, a dynamic model of a mountain rack train based on the finite element method was established, and the effectiveness of the model was verified through field experiments. On this basis, the OTPA method was used to establish a vibration transfer path model between the secondary suspension and the center of mass of the car body, and it was used to analyze the vibration mechanism and transfer path of the train body at the rated speed (20 km/h) and the limited speed (30 km/h). This study is of great significance for suppressing the vibration noise of mountain rack trains, reducing the impact on the ecological environment and improving ride comfort. Full article
(This article belongs to the Section Vehicle Engineering)
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19 pages, 5199 KiB  
Article
Carbon Steel A36 Planar Coupons Exposed to a Turbulent Flow Inside a 90° Pipe Elbow in a Testing Rack: Hydrodynamic Simulation and Corrosion Studies
by Luis Cáceres, Genny Leinenweber, Alvaro Soliz and Esteban Landaeta
Metals 2025, 15(6), 583; https://doi.org/10.3390/met15060583 - 24 May 2025
Viewed by 716
Abstract
This work aims to characterize flow-accelerated corrosion of carbon steel A36 coupons exposed to simulated treated reverse-osmosis seawater under ambient conditions and a Reynolds number range of 6000 to 25,000 using a standard corrosion testing method. The flow behavior in the corrosion compartment [...] Read more.
This work aims to characterize flow-accelerated corrosion of carbon steel A36 coupons exposed to simulated treated reverse-osmosis seawater under ambient conditions and a Reynolds number range of 6000 to 25,000 using a standard corrosion testing method. The flow behavior in the corrosion compartment and the turbulent parameters were determined by computational fluid dynamics simulation. Using selected flow parameters, complemented with experimental corrosion rate measurements, the oxygen mass transfer coefficients (mc) and the rate constant for the cathodic reaction (kc) at the coupon surface were determined. As expected, mc depends only on the fluid conditions, while kc is highly influenced by interface resistance, leading to significantly different runs with and without a corrosion inhibitor. The dissimilar fluid flow distribution on intrados and extrados generates irregular corrosion patterns, depending on the angular position of the coupon inside the corrosion compartment. Morphological studies using scanning electron microscopy and atomic force microscopy support simulation results. Full article
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21 pages, 11588 KiB  
Article
Optimization of Airflow Organization in Bidirectional Air Supply Data Centers in China
by Yixin Wu, Junwei Yan and Xuan Zhou
Appl. Sci. 2025, 15(10), 5711; https://doi.org/10.3390/app15105711 - 20 May 2025
Viewed by 439
Abstract
Optimizing airflow organization is essential for ensuring the energy-efficient and secure operation of data centers. To address common airflow distribution issues in air-cooled systems, such as uneven air supply and cooling capacity imbalance, this study investigates a bidirectional airflow data center room located [...] Read more.
Optimizing airflow organization is essential for ensuring the energy-efficient and secure operation of data centers. To address common airflow distribution issues in air-cooled systems, such as uneven air supply and cooling capacity imbalance, this study investigates a bidirectional airflow data center room located in a hot-summer and warm-winter region. A computational fluid dynamics (CFD) model was developed based on field-measured data to analyze the airflow distribution characteristics and evaluate the existing thermal conditions. Three optimization strategies were systematically examined: (1) Installation of rack blanking panels, (2) cold aisle containment with varying degrees of closure, and (3) combined implementations of these measures. Performance evaluation was conducted using three thermal metrics: the Return Temperature Index (RTI), Supply Heat Index (SHI), and Rack Cooling Index (RCIHI). The results demonstrate that among individual optimization strategies, rack blanking panels achieved the most significant improvement, reducing SHI by 42.61% while effectively eliminating local hotspots. For combined optimization strategies, the rack blanking panels and fully contained cold aisle containment showed optimal performance, improving cooling utilization efficiency by 88.26%. The optimal retrofit solution for this data center is the rack blanking panels with fully contained cold aisle containment. When considering budget constraints, the secondary option would be rack blanking panels with cold aisle top-only containment. These findings provide practical guidance for energy efficiency improvements in similar data center environments. Full article
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13 pages, 725 KiB  
Proceeding Paper
The Design, Development and Evaluation of a Biomass-Fueled Cabinet Dryer for High-Quality Cassava Flour Production
by Suraju Adegbite, Wahabi Asiru, Oyewole Okewole, Wasiu Awoyale, Peter Kolawole, Thiano Diallo and Adebayo Abass
Proceedings 2025, 118(1), 7; https://doi.org/10.3390/proceedings2025118007 - 19 May 2025
Viewed by 557
Abstract
Cassava is an essential staple crop in developing nations, ensuring food security and generating income for smallholder farmers. The lack of modern drying technology in rural regions requires effective strategies to reduce post-harvest losses and improve product quality. This study introduces a biomass-powered [...] Read more.
Cassava is an essential staple crop in developing nations, ensuring food security and generating income for smallholder farmers. The lack of modern drying technology in rural regions requires effective strategies to reduce post-harvest losses and improve product quality. This study introduces a biomass-powered cabinet dryer designed to produce high-quality cassava flour (HQCF), featuring a heat exchanger, blower, and drying chamber constructed from locally sourced materials. The drying chamber contains two racks, each equipped with 10 trays, accommodating 40 to 80 kg of wet cassava mash per batch. The dryer, operating at temperatures between 50 and 115 °C for a duration of 10–120 min, decreased moisture content from 38.21% to around 11%. Drying efficiencies varied from 59.22% to 88.24%, whereas biomass efficiencies ranged from 3.0% to 4.0%. The results demonstrate the dryer’s efficiency in drying, while the study emphasizes the necessity of customized technical solutions to assist rural populations in cassava-producing areas. Full article
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9 pages, 3016 KiB  
Article
Synthesis, Structure and Dye Adsorption Properties of Wine-Rack-Type Supramolecular Macrocycles Based on Polyoxovanadate
by Nasen Bate, Baoshan Hou and Hongmei Gan
Molecules 2025, 30(9), 2075; https://doi.org/10.3390/molecules30092075 - 7 May 2025
Viewed by 481
Abstract
The precise construction and programmable assembly of structures with specific topologies remain persistent challenges in crystal engineering, primarily constrained by the limited availability of building blocks. Utilizing a synergistic approach that combines an in situ-formed concave polyoxovanadate (POV) cluster {VV4} with [...] Read more.
The precise construction and programmable assembly of structures with specific topologies remain persistent challenges in crystal engineering, primarily constrained by the limited availability of building blocks. Utilizing a synergistic approach that combines an in situ-formed concave polyoxovanadate (POV) cluster {VV4} with specifically designed 120° ditopic carboxylic acid bridging ligands, we successfully synthesized a series of wine-rack-type supramolecular macrocycles characterized by the general formula [(V5O9Cl)4(L)8]8−. The experimental results demonstrate that the introduction of sulfonic acid groups enables controlled structural extension into 1D chain and 2D layer architectures, manifesting the unique advantages of POV-based wine-rack units in constructing framework-based porous materials. This work significantly contributes to the structural diversity of wine-rack-type supramolecular architectures while simultaneously highlighting the great potential of polyoxometalate-driven supramolecular assemblies in materials science. Full article
(This article belongs to the Special Issue Inorganic Chemistry in Asia)
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32 pages, 22664 KiB  
Article
Buckling Behavior of Perforated Cold-Formed Steel Uprights: Experimental Evaluation and Comparative Assessment Using FEM, EWM, and DSM
by George Taranu, Serban Iacob and Nicolae Taranu
Buildings 2025, 15(9), 1561; https://doi.org/10.3390/buildings15091561 - 6 May 2025
Cited by 1 | Viewed by 729
Abstract
This paper presents an experimental and numerical investigation of the axial compression behavior of perforated cold-formed steel upright profiles commonly used in pallet racking systems. The primary objective is to examine how slenderness influences the failure modes and load-bearing capacity of these structural [...] Read more.
This paper presents an experimental and numerical investigation of the axial compression behavior of perforated cold-formed steel upright profiles commonly used in pallet racking systems. The primary objective is to examine how slenderness influences the failure modes and load-bearing capacity of these structural elements. Three column lengths, representative of typical vertical spacing in industrial rack systems, were tested under pin-ended boundary conditions. All specimens were fabricated from 2 mm thick S355 steel sheets, incorporating web perforations and a central longitudinal stiffener. Experimental results highlighted three distinct failure mechanisms dependent on slenderness: local buckling for short columns (SS-340), combined distortional–flexural buckling for medium-length columns (MS-990), and global flexural buckling for slender columns (TS-1990). Finite Element Method (FEM) models developed using ANSYS Workbench 2021 R1 software accurately replicated the observed deformation patterns, stress concentrations, and load–displacement curves, with numerical results differing by less than 5% from experimental peak loads. Analytical evaluations performed using the Effective Width Method (EWM) and Direct Strength Method (DSM), following EN 1993-1-3 and AISI S100 specifications, indicated that EWM tends to underestimate the ultimate strength by up to 15%, whereas DSM provided results within 2–7% of experimental values, especially when the entire net cross-sectional area was considered fully effective. The originality of the study is the comprehensive evaluation of full-scale, perforated, stiffened cold-formed steel uprights, supported by robust experimental validation and detailed comparative analyses between FEM, EWM, and DSM methodologies. Findings demonstrate that DSM can be reliably applied to perforated sections with moderate slenderness and adequate web stiffening, without requiring further local reduction in the net cross-sectional area. Full article
(This article belongs to the Special Issue Cold-Formed Steel Structures)
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