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21 pages, 14026 KiB  
Article
Development of PEO in Low-Temperature Ternary Nitrate Molten Salt on Ti6V4Al
by Michael Garashchenko, Yuliy Yuferov and Konstantin Borodianskiy
Materials 2025, 18(15), 3603; https://doi.org/10.3390/ma18153603 (registering DOI) - 31 Jul 2025
Viewed by 114
Abstract
Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to [...] Read more.
Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to the substrate. In this study, the PEO process was performed using a low-melting-point ternary eutectic electrolyte composed of Ca(NO3)2–NaNO3–KNO3 (41–17–42 wt.%) with the addition of ammonium dihydrogen phosphate (ADP). The use of this electrolyte system enables a reduction in the operating temperature from 280 to 160 °C. The effects of applied voltage from 200 to 400V, current frequency from 50 to 1000 Hz, and ADP concentrations of 0.1, 0.5, 1, 2, and 5 wt.% on the growth of titanium oxide composite coatings on a Ti-6Al-4V substrate were investigated. The incorporation of Ca and P was confirmed by phase and chemical composition analysis, while scanning electron microscopy (SEM) revealed a porous surface morphology typical of PEO coatings. Corrosion resistance in Hank’s solution, evaluated via Tafel plot fitting of potentiodynamic polarization curves, demonstrated a substantial improvement in electrochemical performance of the PEO-treated samples. The corrosion current decreased from 552 to 219 nA/cm2, and the corrosion potential shifted from −102 to 793 mV vs. the Reference Hydrogen Electrode (RHE) compared to the uncoated alloy. These findings indicate optimal PEO processing parameters for producing composite oxide coatings on Ti-6Al-4V alloy surfaces with enhanced corrosion resistance and potential bioactivity, which are attributed to the incorporation of Ca and P into the coating structure. Full article
(This article belongs to the Special Issue Microstructure Engineering of Metals and Alloys, 3rd Edition)
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12 pages, 1828 KiB  
Article
Preparation of Comb-Shaped Polyether with PDMS and PEG Side Chains and Its Application in Polymer Electrolytes
by Tomoya Enoki, Ryuta Kosono, Nurul Amira Shazwani Zainuddin, Takahiro Uno and Masataka Kubo
Molecules 2025, 30(15), 3201; https://doi.org/10.3390/molecules30153201 - 30 Jul 2025
Viewed by 224
Abstract
Polyethylene oxide (PEO) is the most well-studied polymer used in solid polymer electrolytes (SPEs) for lithium ion batteries (Li-ion batteries). However, ionic conductivity is greatly reduced in the low temperature range due to the crystallization of PEO. Therefore, methods to suppress the crystallization [...] Read more.
Polyethylene oxide (PEO) is the most well-studied polymer used in solid polymer electrolytes (SPEs) for lithium ion batteries (Li-ion batteries). However, ionic conductivity is greatly reduced in the low temperature range due to the crystallization of PEO. Therefore, methods to suppress the crystallization of PEO at room temperature by cross-linking or introducing a branched structure are currently being investigated. In this study, we synthesized new comb-type ion-conducting polyethers with two different side chains such as polydimethylsiloxane (PDMS) and polyethylene glycol monomethyl ether (mPEG) segments as flexible and ion-conducting segments, respectively. The introduction of the PDMS segment was found to prevent a decrease in ionic conductivity in the low-temperature region, but led to an ionic conductivity decrease in the high temperature region. On the other hand, the introduction of mPEG segments improved ionic conductivity in the high-temperature region. The introduction of mPEG segments with longer chains resulted in a significant decrease in ionic conductivity in the low-temperature region. Full article
(This article belongs to the Special Issue Materials for Emerging Electrochemical Devices—2nd Edition)
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22 pages, 3894 KiB  
Article
3D-Printed Biocompatible Frames for Electrospun Nanofiber Membranes: An Enabling Biofabrication Technology for Three-Dimensional Tissue Models and Engineered Cell Culture Platforms
by Adam J. Jones, Lauren A. Carothers, Finley Paez, Yanhao Dong, Ronald A. Zeszut and Russell Kirk Pirlo
Micromachines 2025, 16(8), 887; https://doi.org/10.3390/mi16080887 - 30 Jul 2025
Viewed by 334
Abstract
Electrospun nanofiber membranes (ESNFMs) are exceptional biomaterials for tissue engineering, closely mimicking the native extracellular matrix. However, their inherent fragility poses significant handling, processing, and integration challenges, limiting their widespread application in advanced 3D tissue models and biofabricated devices. This study introduces a [...] Read more.
Electrospun nanofiber membranes (ESNFMs) are exceptional biomaterials for tissue engineering, closely mimicking the native extracellular matrix. However, their inherent fragility poses significant handling, processing, and integration challenges, limiting their widespread application in advanced 3D tissue models and biofabricated devices. This study introduces a novel and on-mat framing technique utilizing extrusion-based printing of a UV-curable biocompatible resin (Biotough D90 MF) to create rigid, integrated support structures directly on chitosan–polyethylene oxide (PEO) ESNFMs. We demonstrate fabrication of these circular frames via precise 3D printing and a simpler manual stamping method, achieving robust mechanical stabilization that enables routine laboratory manipulation without membrane damage. The resulting framed ESNFMs maintain structural integrity during subsequent processing and exhibit excellent biocompatibility in standardized extract assays (116.5 ± 12.2% normalized cellular response with optimized processing) and acceptable performance in direct contact evaluations (up to 78.2 ± 32.4% viability in the optimal configuration). Temporal assessment revealed characteristic cellular adaptation dynamics on nanofiber substrates, emphasizing the importance of extended evaluation periods for accurate biocompatibility determination of three-dimensional scaffolds. This innovative biofabrication approach overcomes critical limitations of previous handling methods, transforming delicate ESNFMs into robust, easy-to-use components for reliable integration into complex cell culture applications, barrier tissue models, and engineered systems. Full article
(This article belongs to the Special Issue Advanced Biomaterials and Biofabrication)
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29 pages, 2413 KiB  
Article
Effect of PPO/PEO Ratio on the Phase Behavior of Reverse Pluronics
by Alejandro Aguilar-Ramírez, César Alexsander Machado-Cervantes, Raúl Ortega-Córdova, Víctor Vladimir Amílcar Fernández-Escamilla, Yahya Rharbi, Gabriel Landázuri-Gómez, Emma Rebeca Macías-Balleza and J. Félix Armando Soltero-Martínez
Polymers 2025, 17(15), 2061; https://doi.org/10.3390/polym17152061 - 28 Jul 2025
Viewed by 322
Abstract
The specific features of the phase diagrams of aqueous Pluronic systems, and particularly those of reverse Pluronics, are critically important for their broad range of applications, notably as nanocarriers for anticancer molecules. This work aims to investigate the effect of increasing hydrophobicity, achieved [...] Read more.
The specific features of the phase diagrams of aqueous Pluronic systems, and particularly those of reverse Pluronics, are critically important for their broad range of applications, notably as nanocarriers for anticancer molecules. This work aims to investigate the effect of increasing hydrophobicity, achieved by varying the PPO/PEO ratio and the molecular weight, on the phase behavior of three reverse Pluronics: 10R5 [(PPO)8–(PEO)22–(PPO)8], 17R4 [(PPO)14–(PEO)24–(PPO)14] and 31R1 [(PPO)26–(PEO)7–(PPO)26]. A broad set of physical measurements, including density, sound velocity, viscosity, and surface tension, was used to characterize the physical properties of the solutions. These data were complemented by additional techniques such as direct observation, dynamic light scattering, and rheological measurements. Based on the primary measurements, molar volume, apparent adiabatic compressibility, and hydration profiles were subsequently derived. Phase diagrams were constructed for each system over concentration ranges of 0.1–90 wt.% and temperatures between 6 and 70 °C, identifying distinct regions corresponding to random networks, flower-like micelles, and micellar networks. Notably, the 31R1/water system does not form flower-like micelles, whereas both the 17R4/water and 10R5/water systems display such structures, albeit in a narrow interval, that shift toward higher concentrations and temperatures with increasing PPO/PEO ratio. Altogether, the present study provides new insights into the physicochemical behavior of reverse Pluronic systems, offering a foundation for their rational design as hydrophobic nanocarriers, either as standalone entities or in conjunction with other copolymers. Full article
(This article belongs to the Special Issue Self-Assembly of Block Copolymers and Nanoparticles)
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17 pages, 7162 KiB  
Article
Microbeam X-Ray Investigation of the Structural Transition from Circularly Banded to Ringless Dendritic Assemblies in Poly(Butylene Adipate) Through Dilution with Poly(Ethylene Oxide)
by Selvaraj Nagarajan, Chia-I Chang, I-Chuan Lin, Yu-Syuan Chen, Chean-Cheng Su, Li-Ting Lee and Eamor M. Woo
Polymers 2025, 17(15), 2040; https://doi.org/10.3390/polym17152040 - 26 Jul 2025
Viewed by 283
Abstract
In this study, growth mechanisms are proposed to understand how banded dendritic crystal aggregates in poly(1,4-butylene adipate) (PBA) transform into straight dendrites upon dilution with a large quantity of poly(ethylene oxide) (PEO) (25–90 wt.%). In growth packing, crystal plates are deformed in numerous [...] Read more.
In this study, growth mechanisms are proposed to understand how banded dendritic crystal aggregates in poly(1,4-butylene adipate) (PBA) transform into straight dendrites upon dilution with a large quantity of poly(ethylene oxide) (PEO) (25–90 wt.%). In growth packing, crystal plates are deformed in numerous ways, such as bending, scrolling, and twisting in self-assembly, into final aggregated morphologies of periodic bands or straight dendrites. Diluting PBA with a significant amount of PEO uncovers intricate periodic banded assemblies, facilitating better structural analysis. Both circularly banded and straight dendritic PBA aggregates have similar basic lamellar patterns. In straight dendritic PBA spherulites, crystal plates can twist from edge-on to flat-on, similar to those in ring-banded spherulites. Therefore, twists—whether continuous or discontinuous—are not limited to the conventional models proposed for classical periodic-banded spherulites. Thus, it would not be universally accurate to claim that the periodic circular bands observed in polymers or small-molecule compounds are caused by continuous lamellar helix twists. Straight dendrites, which do not exhibit optical bands, may also involve alternate crystal twists or scrolls during growth. Iridescence tests are used to compare the differences in crystal assemblies of straight dendrites vs. circularly banded PBA crystals. Full article
(This article belongs to the Section Polymer Physics and Theory)
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14 pages, 2050 KiB  
Article
Electrospun PANI/PEO-Luffa Cellulose/TiO2 Nanofibers: A Sustainable Biocomposite for Conductive Applications
by Gözde Konuk Ege, Merve Bahar Okuyucu and Özge Akay Sefer
Polymers 2025, 17(14), 1989; https://doi.org/10.3390/polym17141989 - 20 Jul 2025
Viewed by 476
Abstract
Herein, electrospun nanofibers composed of polyaniline (PANI), polyethylene oxide (PEO), and Luffa cylindrica (LC) cellulose, reinforced with titanium dioxide (TiO2) nanoparticles, were synthesized via electrospinning to investigate the effect of TiO2 nanoparticles on PANI/PEO/LC nanocomposites and the effect of conductivity [...] Read more.
Herein, electrospun nanofibers composed of polyaniline (PANI), polyethylene oxide (PEO), and Luffa cylindrica (LC) cellulose, reinforced with titanium dioxide (TiO2) nanoparticles, were synthesized via electrospinning to investigate the effect of TiO2 nanoparticles on PANI/PEO/LC nanocomposites and the effect of conductivity on nanofiber morphology. Cellulose extracted from luffa was added to the PANI/PEO copolymer solution, and two different ratios of TiO2 were mixed into the PANI/PEO/LC biocomposite. The morphological, vibrational, and thermal characteristics of biocomposites were systematically investigated using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). As anticipated, the presence of TiO2 enhanced the electrical conductivity of biocomposites, while the addition of Luffa cellulose further improved the conductivity of the cellulose-based nanofibers. FTIR analysis confirmed chemical interactions between Luffa cellulose and PANI/PEO matrix, as evidenced by the broadening of the hydroxyl (OH) absorption band at 3500–3200 cm−1. Additionally, the emergence of characteristic peaks within the 400–1000 cm−1 range in the PANI/PEO/LC/TiO2 spectra signified Ti–O–Ti and Ti–O–C vibrations, confirming the incorporation of TiO2 into the biocomposite. SEM images of the biocomposites reveal that the thickness of nanofibers decreases by adding Luffa to PANI/PEO nanofibers because of the nanofibers branching. In addition, when blending TiO2 nanoparticles with the PANI/PEO/LC biocomposite, this increment continued and obtained thinner and smother nanofibers. Furthermore, the incorporation of cellulose slightly improved the crystallinity of the nanofibers, while TiO2 contributed to the enhanced crystallinity of the biocomposite according to the XRD and DCS results. Similarly, the TGA results supported the DSC results regarding the increasing thermal stability of the biocomposite nanofibers with TiO2 nanoparticles. These findings demonstrate the potential of PANI/PEO/LC/TiO2 nanofibers for advanced applications requiring conductive and structurally optimized biomaterials, e.g., for use in humidity or volatile organic compound (VOC) sensors, especially where flexibility and environmental sustainability are required. Full article
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19 pages, 1343 KiB  
Article
Two-Step Plasma Electrolytic Oxidation of Advanced High-Strength Steel in Aluminate and Silicate Solutions
by Roy Morgenstern, Thomas Mehner and Thomas Lampke
Coatings 2025, 15(7), 850; https://doi.org/10.3390/coatings15070850 - 19 Jul 2025
Viewed by 286
Abstract
This work aims to clarify whether the individual advantages of the two commonly used silicate- and aluminate-based electrolytes for the plasma electrolytic oxidation (PEO) of steel can be combined in a two-step process. The first PEO step was carried out in an aluminate–phosphate [...] Read more.
This work aims to clarify whether the individual advantages of the two commonly used silicate- and aluminate-based electrolytes for the plasma electrolytic oxidation (PEO) of steel can be combined in a two-step process. The first PEO step was carried out in an aluminate–phosphate electrolyte with pulsed voltage and anodic amplitudes between 150 V and 200 V. The second PEO step was carried out at an increased anodic voltage amplitude of 400 V in a silicate–phosphate electrolyte. As a reference, PEO was conducted in a single step in the same silicate–phosphate electrolyte at an increased anodic voltage amplitude of up to 400 V. The microstructural layer analysis was carried out using SEM and EDX analyses, Raman spectroscopy and XRD analysis. Heterogeneous layers containing iron oxide and iron phosphate form in the silicate–phosphate electrolyte at anodic voltage amplitudes up to 300 V by electrochemical reactions. Further increasing the anodic voltage amplitude up to 400 V results in heterogeneous layers, too. PEO in the aluminate–phosphate electrolyte at 150 V causes the formation of thin, amorphous layers mainly consisting of aluminum and iron oxides. At 200 V amplitude, a PEO layer with pronounced open porosity is formed, which primarily consists of the crystalline phases corundum and hercynite. During subsequent PEO in the silicate–phosphate electrolyte, the previously formed layers were replaced by a macroscopically homogeneous layer that is mostly nanocrystalline and may contain amorphous iron(-aluminum) phosphates and oxides as well as silicon oxide. It can be concluded that the two-step PEO process is suitable for the production of more homogeneous PEO layers. Full article
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14 pages, 5535 KiB  
Article
Studies on the Coating Formation and Structure Property for Plasma Electrolytic Oxidation of AZ31 Magnesium Alloy
by Yingting Ye, Lishi Wang, Xinbin Hu and Zhixiang Bu
Coatings 2025, 15(7), 846; https://doi.org/10.3390/coatings15070846 - 19 Jul 2025
Viewed by 318
Abstract
Plasma electrolytic oxidation (PEO) is an advanced electrochemical surface treatment technology. It can effectively improve the corrosion resistance of magnesium and its alloys. This paper aims to form protective PEO coatings on an AZ31 substrate with different electrolytes, while monitoring the micro-discharge evolution [...] Read more.
Plasma electrolytic oxidation (PEO) is an advanced electrochemical surface treatment technology. It can effectively improve the corrosion resistance of magnesium and its alloys. This paper aims to form protective PEO coatings on an AZ31 substrate with different electrolytes, while monitoring the micro-discharge evolution by noise intensity and morphology analysis. By setting the PEO parameters and monitoring process characteristics, such as current density, spark appearance, and noise intensity, it was deduced that the PEO process consists of the following three stages: anodic oxidation, spark discharge, and micro-arc discharge. The PEO oxide coating formed on the AZ31 alloy exhibits various irregular volcano-like structures. Oxygen species are uniformly distributed along the coating cross-section. Phosphorus species tend to be enriched inwards to the coating/magnesium substrate interface, while aluminum piles up towards the surface region. Surface roughness of the PEO coating formed in the silicate-based electrolyte was the lowest in an arithmetic average height (Sa) of 0.76 μm. Electrochemical analysis indicated that the corrosion current density of the PEO coating decreased by about two orders of magnitude compared to that of untreated blank AZ31 substrate, while, at the same time, the open-circuit potential shifted significantly to the positive direction. The corrosion current density of the 10 min/400 V coating was 1.415 × 10−6 A/cm2, approximately 17% lower than that of the 2 min/400 V coating (1.738 × 10−6 A/cm2). For a fixed 10 min treatment, the longer the PEO duration time, the lower the corrosion current density. Finally, the tested potentiodynamic polarization curve reveals the impact of different types of PEO electrolytes and different durations of PEO treatment on the corrosion resistance of the oxide coating surface. Full article
(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
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14 pages, 2997 KiB  
Article
The Development of a Multilayer Transdermal Patch Platform Based on Electrospun Nanofibers for the Delivery of Caffeine
by Jorge Teno, Zoran Evtoski, Cristina Prieto and Jose M. Lagaron
Pharmaceutics 2025, 17(7), 921; https://doi.org/10.3390/pharmaceutics17070921 - 16 Jul 2025
Viewed by 349
Abstract
Background/Objectives: The work presented herein focused on the development and characterization of a transdermal caffeine platform fabricated from ultrathin micro- and submicron fibers produced via electrospinning. Methods: The formulations incorporated caffeine encapsulated in a polyethylene oxide (PEO) matrix, combined with various [...] Read more.
Background/Objectives: The work presented herein focused on the development and characterization of a transdermal caffeine platform fabricated from ultrathin micro- and submicron fibers produced via electrospinning. Methods: The formulations incorporated caffeine encapsulated in a polyethylene oxide (PEO) matrix, combined with various permeation enhancers. A backing layer made of annealed electrospun polycaprolactone (PCL) facilitated the lamination of the two layers to form the final multilayer patch. Comprehensive characterization was conducted, utilizing scanning electron microscopy (SEM) to assess the fiber morphology, attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) for chemical detection and to assess the stability of the caffeine, and differential scanning calorimetry (DSC) along with wide-angle X-ray scattering (WAXS) to analyze the physical state of the caffeine within the fibers of the active layer. Additionally, Franz cell permeation studies were performed using both synthetic membranes (Strat-M) and ex vivo human stratum corneum (SC) to evaluate and model the permeation kinetics. Results: These experiments demonstrated the significant role of enhancers in modulating the caffeine permeation rates provided by the patch, achieving permeation rates of up to 0.73 mg/cm2 within 24 h. Conclusions: This work highlights the potential of using electro-hydrodynamic processing technology to develop innovative transdermal delivery systems for drugs, offering a promising strategy for enhancing efficacy and innovative therapeutic direct plasma administration. Full article
(This article belongs to the Special Issue Dermal and Transdermal Drug Delivery Systems)
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23 pages, 5750 KiB  
Article
Effect of Irradiated Nanocellulose on Enhancing the Functionality of Polylactic Acid-Based Composite Films for Packaging Applications
by Ilaria Improta, Mariamelia Stanzione, Elena Orlo, Fabiana Tescione, Marino Lavorgna, Xavier Coqueret and Giovanna G. Buonocore
Polymers 2025, 17(14), 1939; https://doi.org/10.3390/polym17141939 - 15 Jul 2025
Viewed by 285
Abstract
This study investigates the combined use of electron beam irradiation (EBI) and nanotechnology to develop improved food packaging films. EBI, commonly applied for sterilization, can alter polymer microstructure, while irradiated cellulose nanocrystals (CNCs) offer enhanced functionality when incorporated into biopolymer matrices. Here, CNCs [...] Read more.
This study investigates the combined use of electron beam irradiation (EBI) and nanotechnology to develop improved food packaging films. EBI, commonly applied for sterilization, can alter polymer microstructure, while irradiated cellulose nanocrystals (CNCs) offer enhanced functionality when incorporated into biopolymer matrices. Here, CNCs were irradiated with doses up to 50 kGy, leading to the formation of carboxyl and aldehyde groups, confirmed by FTIR analysis, as a consequence of the initial formation of free radicals and peroxides that may subsist in that original form or be converted into various carbonyl groups. Flexible films were obtained by incorporating pristine and EB-irradiated CNCs in an internal mixer, using minute amounts of poly(ethylene oxide) (PEO) to facilitate the dispersion of the filler within the polymer matrix. The resulting PLA/PEO/CNC films were evaluated for their mechanical, thermal, barrier, and antioxidant properties. The results showed that structural modifications of CNCs led to significant enhancements in the performance of the composite films, including a 30% improvement in water barrier properties and a 50% increase in antioxidant activity. These findings underscore the potential of irradiated CNCs as effective additives in biopolymer-based active packaging, offering a sustainable approach to reduce dependence on synthetic preservatives and potentially extend the shelf life of food products. Full article
(This article belongs to the Special Issue Sustainable Polymers for Value Added and Functional Packaging)
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15 pages, 3491 KiB  
Article
Development and Characterization of Composite Films of Potato Starch and Carboxymethylcellulose/Poly(ethylene oxide) Nanofibers
by Yenny Paola Cruz Moreno, Andres Felipe Rubiano-Navarrete, Erika Rocio Cely Rincón, Adriana Elizabeth Lara Sandoval, Alfredo Maciel Cerda, Edwin Yesid Gomez-Pachon and Ricardo Vera-Graziano
Eng 2025, 6(7), 160; https://doi.org/10.3390/eng6070160 - 15 Jul 2025
Viewed by 523
Abstract
This study aimed to develop and characterize biodegradable films based on potato starch reinforced with carboxymethylcellulose (CMC) and polyethylene oxide (PEO) nanofibers, with the goal of improving their mechanical and thermal properties for potential use in sustainable packaging. The films were prepared through [...] Read more.
This study aimed to develop and characterize biodegradable films based on potato starch reinforced with carboxymethylcellulose (CMC) and polyethylene oxide (PEO) nanofibers, with the goal of improving their mechanical and thermal properties for potential use in sustainable packaging. The films were prepared through the thermal gelatinization of starch extracted from tubers, combined with nanofibers obtained by electrospinning CMC synthesized from potato starch. Key electrospinning variables, including solution concentration, voltage, distance, and flow rate, were analyzed. The films were morphologically characterized using scanning electron microscopy (SEM) and chemically analyzed by Fourier Transform Infrared Spectroscopy (FTIR) and X-ray Diffraction (XRD), and their thermal properties were assessed by Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC). The results indicated an increase in tensile strength to 14.1 MPa in the reinforced films, compared to 13.6 MPa for pure starch and 7.1 MPa for the fiber-free CMC blend. The nanofibers had an average diameter of 63.3 nm and a porosity of 32.78%. A reduction in crystallinity and more stable thermal behavior were also observed in the composite materials. These findings highlight the potential of using agricultural waste as a functional reinforcement in biopolymers, providing a viable and environmentally friendly alternative to synthetic polymers. Full article
(This article belongs to the Section Materials Engineering)
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21 pages, 13173 KiB  
Article
Surface Modification by Plasma Electrolytic Oxidation of Friction Surfacing 4043 Aluminum-Based Alloys Deposited onto Structural S235 Steel Substrate
by Roxana Muntean and Ion-Dragoș Uțu
Materials 2025, 18(14), 3302; https://doi.org/10.3390/ma18143302 - 13 Jul 2025
Viewed by 452
Abstract
The friction surfacing (FS) process has emerged over the past few years as a method for joining both similar and dissimilar materials, for volume damage repair of defective components, and for corrosion protection. The possibility to produce a metallic coating by FS, without [...] Read more.
The friction surfacing (FS) process has emerged over the past few years as a method for joining both similar and dissimilar materials, for volume damage repair of defective components, and for corrosion protection. The possibility to produce a metallic coating by FS, without melting the material, classifies this technique as distinct from other standard methods. This unconventional deposition method is based on the severe plastic deformation that appears on a rotating metallic rod (consumable material) pressed against the substrate under an axial load. The present study aims to investigate the tribological properties and corrosion resistance provided by the aluminum-based FS coatings deposited onto a structural S235 steel substrate and further modified by plasma electrolytic oxidation (PEO). During the PEO treatment, the formation of a ceramic film is enabled, while the hardness, chemical stability, corrosion, and wear resistance of the modified surfaces are considerably increased. The morpho-structural characteristics and chemical composition of the PEO-modified FS coatings are further investigated using scanning electron microscopy combined with energy dispersive spectroscopy analysis and X-ray diffraction. Dry sliding wear testing of the PEO-modified aluminum-based coatings was carried out using a ball-on-disc configuration, while the corrosion resistance was electrochemically evaluated in a 3.5 wt.% NaCl solution. The corrosion rates of the aluminum-based coatings decreased significantly when the PEO treatment was applied, while the wear rate was substantially reduced compared to the untreated aluminum-based coating and steel substrate, respectively. Full article
(This article belongs to the Section Metals and Alloys)
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14 pages, 7615 KiB  
Article
Electrospun Silk Fibroin/Cyclodextrin Nanofibers for Multifunctional Air Filtration
by Papimol Mongyun and Sompit Wanwong
Fibers 2025, 13(7), 94; https://doi.org/10.3390/fib13070094 - 8 Jul 2025
Viewed by 652
Abstract
Particulate matter (PM) and volatile organic compounds (VOCs) are major air pollutants that can cause significant risks to public health. To mitigate exposure, fibrous filters have been widely utilized for air purification. In this study, we developed electrospun silk fibroin/poly (ethylene oxide)/cyclodextrin (SF/PEO/CD) [...] Read more.
Particulate matter (PM) and volatile organic compounds (VOCs) are major air pollutants that can cause significant risks to public health. To mitigate exposure, fibrous filters have been widely utilized for air purification. In this study, we developed electrospun silk fibroin/poly (ethylene oxide)/cyclodextrin (SF/PEO/CD) nanofibers as multifunctional air filters capable of efficiently reducing PM2.5 and degrading VOCs. The resulting SF/PEO/10CD demonstrated the best multifunctional filtration performance, achieving PM2.5 capture efficiencies of 91.3% with a minimal pressure drop of 4 Pa and VOC removal efficiency of 50%. These characteristics highlight the potential of the SF/PEO/10CD nanofiber with effective, multifunctional properties and environmental benefits for sustainable air filtration application. Full article
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24 pages, 8205 KiB  
Article
Preparation and Characterization of Magnesium Implants with Functionalized Surface with Enhanced Biological Activity Obtained via PEO Process
by Julia Radwan-Pragłowska, Julita Śmietana, Łukasz Janus, Aleksandra Sierakowska-Byczek, Karol Łysiak and Klaudia Kuźmiak
Processes 2025, 13(7), 2144; https://doi.org/10.3390/pr13072144 - 5 Jul 2025
Viewed by 335
Abstract
This study presents the development and comprehensive evaluation of magnesium-based implants with surface modifications using selected polymers and bioactive compounds. The implants were fabricated via plasma electrolytic oxidation (PEO), followed by the application of chitosan, polydopamine (PDA), and gold nanoparticles as bioactive surface [...] Read more.
This study presents the development and comprehensive evaluation of magnesium-based implants with surface modifications using selected polymers and bioactive compounds. The implants were fabricated via plasma electrolytic oxidation (PEO), followed by the application of chitosan, polydopamine (PDA), and gold nanoparticles as bioactive surface coatings. In vitro experiments, including FT-IR spectroscopy, scanning electron microscopy (SEM), wettability tests, biodegradation assays in simulated body fluid (SBF), electrochemical corrosion analysis, and cytotoxicity tests using MG-63 osteoblast-like cells, were employed to assess the physicochemical and biological properties of the materials. The PEO + PDA-modified samples demonstrated the highest corrosion resistance (−1.15 V corrosion potential), enhanced cell viability (~95%), and favorable surface wettability (contact angle ~12.5°), outperforming other tested configurations. These findings suggest that PEO combined with PDA offers a synergistic effect, leading to superior biocompatibility and degradation control compared to unmodified magnesium or single-coating strategies. The developed implants hold promise for orthopedic applications requiring biodegradable, bioactive, and cytocompatible materials. Full article
(This article belongs to the Special Issue Biochemical Processes for Sustainability, 2nd Edition)
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18 pages, 7280 KiB  
Article
Bionic Bovine Achilles Tendon Collagen Composite Membrane Loaded with Anti-Inflammatory Kukoamine B Promotes Skin Wound Healing
by Ruting Luo, Yujie Mu, Le Zhao, Jinglin Hua, Lixin Cao, Danting Chen, Kun Li, Zhenkai Jin, Yanchuan Guo, Bing Zhang and Min Wang
Polymers 2025, 17(13), 1874; https://doi.org/10.3390/polym17131874 - 4 Jul 2025
Viewed by 466
Abstract
Skin is the first line of defence between the human body and the outside world, and it is constantly exposed to external injuries and wounds for a variety of reasons. Collagen is a structural protein of the extracellular matrix and an important component [...] Read more.
Skin is the first line of defence between the human body and the outside world, and it is constantly exposed to external injuries and wounds for a variety of reasons. Collagen is a structural protein of the extracellular matrix and an important component of the dermis. As a wound dressing, collagen not only provides nutrients to wounds but also enhances the immune response in the pre-healing phase, making it an excellent biomaterial for healing. In this study, we used electrospinning and freeze-drying technology to prepare a Bovine Achilles Tendon Collagen (BATC) electrospun composite membrane and a BATC freeze-dried composite membrane using BATC as a substrate supplemented with 16.7% Polyethylene oxide (PEO) and 0.2% Kukoamine B (KuB). The physicochemical properties and biocompatibility of the BATC composite membrane were verified via scanning electron microscopy, Fourier-transform infrared spectroscopy, and DSC analysis and by measuring the DPPH radical-scavenging capacity, water absorption, water retention, in vitro drug release, and extract cytotoxicity. The BATC composite membrane was found to have a significant effect on skin wound healing, especially in the middle stage of healing, in a mouse full-thickness skin injury model. The BATC/PEO/KuB electrospun composite membrane (EBPK) had the best capacity for promoting wound healing and can be used as a wound dressing for in-depth research and development, and KuB, a monomer component with a clear structure and mechanism of action, can be used as a candidate component of composite dressings. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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