Search Results (774)

Industrial catalysts are accelerating the global transition toward renewable energy, serving as enablers for innovative technologies that enhance efficiency, lower costs, and improve environmental sustainability. This review explores the pivotal roles of industrial catalysts in hydrogen production, biofuel generation, and biomass conversion, highlighting their transformative impact on renewable energy systems. Precious-metal-based electrocatalysts such as ruthenium (Ru), iridium (Ir), and platinum (Pt) demonstrate high efficiency but face challenges due to their cost and stability. Alternatives like nickel-cobalt oxide (NiCo₂O₄) and Ti₃C₂ MXene materials show promise in addressing these limitations, enabling cost-effective and scalable hydrogen production. Additionally, nickel-based catalysts supported on alumina optimize SMR, reducing coke formation and improving efficiency. In biofuel production, heterogeneous catalysts play a crucial role in converting biomass into valuable fuels. Co-based bimetallic catalysts enhance hydrodeoxygenation (HDO) processes, improving the yield of biofuels like dimethylfuran (DMF) and γ-valerolactone (GVL). Innovative materials such as biochar, red mud, and metal–organic frameworks (MOFs) facilitate sustainable waste-to-fuel conversion and biodiesel production, offering environmental and economic benefits. Power-to-X technologies, which convert renewable electricity into chemical energy carriers like hydrogen and synthetic fuels, rely on advanced catalysts to improve reaction rates, selectivity, and energy efficiency. Innovations in non-precious metal catalysts, nanostructured materials, and defect-engineered catalysts provide solutions for sustainable energy systems. These advancements promise to enhance efficiency, reduce environmental footprints, and ensure the viability of renewable energy technologies. Full article

A facile and versatile strategy to obtain NPs@ZnAlO nanocomposite materials, comprising controlled-size nanoparticles (NPs) within a ZnAlO matrix is reported. The mono-(Au, Ni) and bimetallic (Ni-Au) NPs serving as an active phase were prepared by the polyol-alkaline method, while the ZnAlO support was obtained via the thermal decomposition of its corresponding layered double hydroxide (LDH) precursors. X-ray diffraction (XRD) patterns confirmed the successful fabrication of the nanocomposites, including the synthesis of the metallic NPs, the formation of LDH-like structure, and the subsequent transformation to ZnO phase upon LDH calcination. The obtained nanostructures confirmed the nanoplate-like morphology inherited from the original LDH precursors, which tended to aggregate after the addition of gold NPs. According to the UV-Vis spectroscopy, loading NPs onto the ZnAlO support enhanced the light absorption and reduced the band gap energy. ATR-DRIFT spectroscopy, H₂-TPR measurements, and XPS analysis provided information about the functional groups, surface composition, and reducibility of the materials. The catalytic performance of the developed nanostructures was evaluated by the photodegradation of bisphenol A (BPA), under simulated solar irradiation. The conversion of BPA over the bimetallic Ni-Au@ZnAlO reached up to 95% after 180 min of irradiation, exceeding the monometallic Ni@ZnAlO and Au@ZnAlO catalysts. Its enhanced activity was correlated with good dispersion of the bimetals, narrower band gap, and efficient charge carrier separation of the photo-induced e⁻/h⁺ pairs. Full article

Single-atom catalysts (SACs) have emerged as highly promising catalytic materials for the hydrogen evolution reaction (HER), attributed to their maximal atomic utilization efficiency and unique electronic configurations. Many structure parameters can influence the catalytic performance of SACs for HER, and the intrinsic advantages of SACs for HER still need to be summarized. This review systematically summarizes recent advances in SACs for HER. It discusses various types of SACs (including those based on Pt, Co, Ru, Ni, Cu, and other metals) applied in HER, and elaborates the critical factors influencing catalytic performance—specifically, the supports, coordination environments, and synergistic effects of these SACs. Furthermore, current research challenges and future perspectives in this rapidly developing field are also outlined. Full article

This study investigates the effects of samarium (Sm) promotion on the catalytic activity of 5 weight percent Ni catalysts for partial oxidation of methane (POM)-based hydrogen production supported on a Si-Al mixed oxide (10SiO₂+90Al₂O₃) system. Several 5% Ni-based catalysts supported on silica–alumina was used to test the POM at 600 °C. Sm additions ranged from 0 to 2 wt.%. Impregnation was used to create these catalysts, which were then calcined at 500 °C and examined using BET, H₂-TPR, XRD, FTIR, TEM, Raman spectroscopy, and TGA methods. Methane conversion (57.85%) and hydrogen yield (56.89%) were greatly increased with an ideal Sm loading of 1 wt.%, indicating increased catalytic activity and stability. According to catalytic tests, 1 wt.% Sm produced high CH₄ conversion and H₂ production, as well as enhanced stability and resistance to carbon deposition. Nitrogen physisorption demonstrated a progressive decrease in pore volume and surface area with the addition of Sm, while maintaining mesoporosity. At moderate Sm loadings, H₂-TPR and XRD analyses showed changes in crystallinity and increased NiO reducibility. Sm incorporation into the support and its impact on the ordering of carbon species were indicated by FTIR and Raman spectra. The optimal conditions to maximize H₂ yield were successfully identified through optimization of the best catalyst, and there was good agreement between the theoretical predictions (87.563%) and actual results (88.39%). This displays how successfully the optimization approach achieves the intended outcome. Overall, this study demonstrates that the performance and durability of Ni-based catalysts for generating syngas through POM are greatly enhanced by the addition of a moderate amount of Sm, particularly 1 wt.%. Full article

Reducing atmospheric carbon dioxide is a critical global priority. This study investigates the influence of Cu-Ni nanoalloy loading on the CO₂ electroreduction efficiency in the context of mesoporous carbon supports. Current methods struggle when it comes to catalyst efficiency, selectivity, and longevity. By synthesizing copper–nickel nanoparticles through chemical reduction and depositing them on porous carbon, this research aimed to optimize catalyst loading and understand the structure–activity relationships. Catalyst performance was evaluated using chronoamperometry and linear sweep voltammetry (LSV). The results showed that 12 wt% catalyst loading achieved optimal CO₂ reduction, outperforming its 36 wt% counterpart by balancing the catalyst quantity. This study reveals that 12 wt% Cu-Ni loading provides a higher CO₂ reduction current density and greater long-term stability than 36 wt% loading, owing to better nanoparticle dispersion and reduced aggregation. Unlike previous Cu-Ni/mesoporous carbon studies, this work uniquely compares different loadings to directly correlate the structure, electrochemical performance, and catalyst durability. Full article

The production of synthetic natural gas in the context of power-to-gas is a promising technology for the utilization of CO₂. Ni-based catalysts supported on carbon nanotubes (CNTs) were prepared through incipient wetness impregnation and characterized using N₂ adsorption, X-ray diffraction (XRD), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), and temperature-programmed reduction (TPR). The catalysts were tested for CO₂ methanation in the 200–400 °C temperature range and at atmospheric pressure. The results demonstrated that the catalytic activity increased with the addition of the CNTs and Ni loading. The selectivity towards CH₄ was close to 100% for the Ni/ZrO₂/CNT catalysts. Reduction of the calcined catalyst at 500 °C using H₂ modified the surface chemistry of the catalyst, leading to an increase in the Ni particles. The CO₂ conversion was dependent on the Ni loading and the temperature reduction in the NiO species. The 10Ni/ZrO₂/CNT catalyst was highly stable in CO₂ methanation at 350 °C for 24 h. Thus, CNTs combined with Ni and ZrO₂ were considered promising for use as catalysts in CO₂ methanation at low temperatures. Full article

In this work, we have used both plain titania nanotubes, TNTs, and their reduced black analogues, bTNTs, that bear metallic conductivity (prepared by solid state reaction of TNTs with CaH₂ at 500 °C for 2 h), as catalyst supports for the oxygen evolution reaction (OER). Ir was subsequently been deposited on them by the galvanic replacement of electrodeposited Ni by Ir(IV) chloro-complexes; this was followed by Ir electrochemical anodization to IrO₂. By carrying out the preparation of the TNTs in either two or one anodization steps, we were able to produce close-packed or open-structure nanotubes, respectively. In the former case, larger than 100 nm Ir aggregates were finally formed on the top face of the nanotubes (leading to partial or full surface coverage); in the latter case, Ir nanoparticles smaller than 100 nm were obtained, with some of them located inside the pores of the nanotubes, which retained a porous surface structure. The electrocatalytic activity of IrO₂ supported on open-structure bTNTs towards OER is superior to that supported on close-packed bTNTs and TNTs, and its performance is comparable or better than that of similar electrodes reported in the literature (overpotential of η = 240 mV at 10 mA cm⁻²; current density of 70 mA cm⁻² and mass specific current density of 258 mA mg_Ir⁻¹ at η = 300 mV). Furthermore, these electrodes demonstrated good medium-term stability, maintaining stable performance for 72 h at 10 mA cm⁻² in acid. Full article

The rapid growth in population and industrialization have significantly increased global energy demand, placing immense pressure on finite and environmentally harmful conventional fossil fuel-based energy sources. In this context, the development of hybrid electrocatalysts presents a crucial solution for energy conversion and storage, addressing environmental challenges while meeting rising energy needs. In this study, the fabrication of a novel bifunctional catalyst, copper nickel aluminum spinel (Cu_0.5Ni_0.5Al₂O₄) supported on graphitic carbon nitride (GCN), using a solid-state synthesis process is reported. Because of its effective interface design and spinel cubic structure, the Cu_0.5Ni_0.5Al₂O₄/GCN nanocomposite, as synthesized, performs exceptionally well in electrochemical energy conversion, such as the oxygen evolution reaction (OER), the hydrogen evolution reaction (HER), and energy storage. In particular, compared to noble metals, Pt/C- and IrO₂-based water-splitting cells require higher voltages (1.70 V), while for the Cu_0.5Ni_0.5Al₂O₄/GCN nanocomposite, a voltage of 1.49 V is sufficient to generate a current density of 10 mA cm⁻² in an alkaline solution. When used as supercapacitor electrode materials, Cu_0.5Ni_0.5Al₂O₄/GCN nanocomposites show a specific capacitance of 1290 F g⁻¹ at a current density of 1 A g⁻¹ and maintain a specific capacitance of 609 F g⁻¹ even at a higher current density of 5 A g⁻¹, suggesting exceptional rate performance and charge storage capacity. The electrode’s exceptional capacitive properties were further confirmed through the determination of the roughness factor (Rf), which represents surface heterogeneity and active area enhancement, with a value of 345.5. These distinctive characteristics render the Cu_0.5Ni_0.5Al₂O₄/GCN composite a compelling alternative to fossil fuels in the ongoing quest for a viable replacement. Undoubtedly, the creation of the Cu_0.5Ni_0.5Al₂O₄/GCN composite represents a significant breakthrough in addressing the energy crisis and environmental concerns. Owing to its unique composition and electrocatalytic characteristics, it is considered a feasible choice in the pursuit of ecologically sustainable alternatives to fossil fuels. Full article

The rational design of heterointerfaces with optimized charge dynamics and defect engineering remains pivotal for developing advanced non-noble metal-based electrocatalysts for water splitting. A comparative study of NiCo₂S₄–MoS₂ heterostructures was conducted to elucidate the impact of interfacial architecture and defect engineering on hydrogen evolution reaction (HER) performance. A core@shell NiCo₂S₄@MoS₂ heterostructure was synthesized via a facile hydrothermal growth method, inducing lattice distortion and strong interfacial coupling, while supported NiCo₂S₄/MoS₂ heterostructures were prepared by ultrasonic-assisted deposition. A detailed structural and spectroscopic characterization and theoretical calculation demonstrated that the core@shell configuration promotes charge redistribution across the NiCo₂S₄–MoS₂ interface and generates abundant sulfur vacancies, thereby increasing the density of electroactive sites. Electrochemical measurements reveal that NiCo₂S₄@MoS₂ markedly outperforms the supported heterostructure, single-component NiCo₂S₄, and MoS₂ when serving as the HER catalyst in acid solution. These findings establish a dual-optimization strategy—combining interfacial design with vacancy modulation—that provides a generalizable paradigm for the deliberate design of high-efficiency non-noble metal-based electrocatalysts for water splitting reactions. Full article

With the continuous consumption of fossil energy and the related environmental problems, clean energy, especially the hydrogen energy-derived water electrolysis, has attracted wide attention. However, as a result of the high energy consumption of water electrolysis and the limitations of single-function catalysts, there is an urgent need for cheap and simple-to-make bifunctional catalysts. In this work, based on the NiFe-LDH that is usually used for OER (Oxygen Evolution Reaction), doping of heteroatoms was carried out and a bifunctional catalyst could be then prepared using biomass as the carbon source. The preparation of catalyst precursors and in situ reduction were performed through the coupling process of hydrothermal and pyrolysis to enhance the electrolytic activity of the catalyst. Results showed that the overpotentials required to reach a current density of 10 mA·cm⁻² for the HER and OER processes were 305.2 mV and 310.4 mV, respectively, which are superior to the commercial catalysts. In the subsequent characterization, the structural characteristics of the catalyst support and their structure–activity correlation with active metals were systematically investigated by TEM, XRD, and XPS analysis, providing mechanistic insights into the catalytic behavior. The basic catalytic mechanisms of HER and OER were also obtained: the HER process was due to the formation of a Ni₃Fe alloy structure during catalyst preparation, which changed the electronic structure of the catalyst, while the OER process was induced by the formation of a NiOOH intermediate. The research results are expected to provide new ideas and data support for the preparation of bifunctional catalysts. Full article

Electro-oxidation of urea (UOR) in alkaline medium is one of the most effective alternative ways of producing green hydrogen, as the oxidation potential in UOR is less and thermodynamically more favorable than conventional water oxidation. The development of cost-effective materials in catalyzing UOR is recently seeking more attention in the research hotspot. Suitably modifying the Ni-based catalysts towards active site creation and preventing surface passivation is much important in this context, following which we reported the synthesis of Ni₃S₂ (NS) supported with CuCo (CC) bimetallic (NSCC). A simple hydrothermal route for NS synthesis and the electrodeposition method for CuCo (CC) deposition is adapted in a self-supported manner. The NS and CC catalysts exhibited sheet-like morphology, as confirmed by SEM and TEM analysis. The bimetallic CC deposition prevented the surface passivation of nickel sulfide (NS) over oxygen evolution reaction (OER) and improved the charge-transfer kinetics. The NSCC catalyst catalyzed UOR in an alkaline medium, which required a lower potential of 1.335 V vs. RHE to attain the current density of 10 mAcm⁻², with a lower Tafel slope value of 131 mVdec⁻¹. In addition, a two-electrode cell setup is constructed with an operating cell voltage of 1.512 V for delivering 10 mAcm⁻² current density. This study illustrates the new strategy of designing heterostructure catalysts for electrocatalytic UOR. Full article

Ni-based catalysts have been widely used in catalytic reactions by researchers due to their advantages such as abundant resources, high catalytic activity and lower prices than precious metals. However, the problems of easy agglomeration and poor dispersion of Ni-based catalysts have hindered their large-scale application. Therefore, it is necessary to select a suitable preparation method to reduce the agglomeration of the catalyst and improve its dispersion. In this paper, the Ni-NiAl₂O₄/tourmaline composite material was prepared by using the microwave hydrothermal reduction method. The most favorable conditions for preparing NiAl₂O₄/tourmaline are as follows: using TEOA as the additive, the microwave hydrothermal temperature is 220 °C, the calcination temperature is 800 °C, and the addition amount of tourmaline is 7.4 wt.%. NiAl₂O₄ has a good dispersion over the surface of tourmaline support and the optimal NiAl₂O₄/tourmaline catalyst exhibits a specific surface area of 106.5 m²/g. Metallic nickel was reduced at 650 °C to further obtain Ni-NiAl₂O₄/tourmaline composites. Finally, the Ni-NiAl₂O₄/tourmaline composites showed significantly improved catalytic dry reforming of methane (DRM) activity compared to Ni-NiAl₂O₄ sample under low-temperature conditions (500–600 °C), meaning that the tourmaline carrier could effectively optimize the low-temperature catalytic performance of Ni-NiAl₂O₄. Full article

The use of CH₄ and CO₂ as fuels in direct internal reforming solid oxide fuel cells (DIR-SOFCs) is a promising strategy for efficient power generation with reduced greenhouse gas emissions. In this study, Ni catalysts supported on Ce–Pr mixed oxides with varying Pr contents (0–80 mol%) were synthesized, calcined at 1200 °C, and tested for dry reforming of methane (DRM), aiming at their application as catalytic layers in SOFC anodes. Physicochemical characterization (XRD, TPR, TEM) showed that increasing Pr loading enhances catalyst reducibility and promotes the formation of the Pr₂NiO₄ phase, which contributes to the generation of smaller Ni⁰ particles after reduction. Catalytic tests revealed that all samples exhibited low-carbon deposition, attributed to the large Ni crystallites. The catalyst with 80 mol% Pr showed the best performance, achieving the highest CH₄ conversion (72%), a H₂/CO molar ratio of 0.89, and improved stability. These findings suggest that Ni/Ce_0.2Pr_0.8 could be a promising candidate for use as a catalyst layer of anodes in DIR-SOFC anodes. Although electrochemical data are not yet available, future work will evaluate the catalyst’s performance and durability under SOFC-relevant conditions. Full article

The pore structure of a hydrotreating catalyst plays a pivotal role in hydrodemetallization (HDM) reactions. To effectively construct a meso-macroporous catalyst, we employed a CTAB-guided in situ TEOS hydrolysis approach to prepare silica-coated γ-Al₂O₃@SiO₂ composite supports. The silica shell incorporation significantly enhances specific surface area and reduces the metal–support interactions, thereby improving the dispersion of NiMo active components and boosting the deposition of metal impurity. Hence, the NiMo/Al₂O₃@SiO₂ catalyst (2.8 wt.% NiO, 4.3 wt.% MoO₃) exhibits much higher HDM activity than that of NiMo/Al₂O₃. This is evidenced by markedly higher demetallization rate constant (1.38 h⁻¹) and turnover frequency (0.56 h⁻¹) of the NiMo/Al₂O₃@SiO₂. The NiMo/Al₂O₃@SiO₂ catalyst further demonstrates excellent recyclability during sequential HDM reactions. This superior catalytic behavior stems from the hierarchical meso-macroporous structure, which simultaneously facilitates the deposition of metal impurities and mitigates deactivation by pore blockage. Full article

The synthesis method of the Pr-doped CeO₂ catalyst support in Ni/Pr-CeO₂ CO₂ methanation catalysts is varied by changing the type/basicity of the precipitating solution and the hydrothermal treatment temperature. The use of highly basic NaOH as the precipitating agent and elevated hydrothermal treatment temperature (100 or 180 °C) leads to the formation of structured Pr-doped CeO₂ nanorods and nanocubes, respectively, whereas the use of a mildly basic NH₃-based buffer in the absence of hydrothermal treatment (i.e., co-precipitation) leads to an unstructured mesoporous morphology with medium-sized supported Ni nanoparticles. The latter catalyst (Ni/CP_NH3) displays a high surface area, high population of moderately strong basic sites, high oxygen vacancy population, and favorable Ni dispersion. These properties lead to a higher catalytic activity for CO₂ methanation (75% CO₂ conversion and 99% CH₄ selectivity at 350 °C) compared to the catalysts with structured nanorod and nanocube support morphologies, which are found to contain a significant amount of leftover Na from the synthesis procedure that can act as a catalyst inhibitor. In addition, the best-performing Ni/CP_NH3 catalyst is shown to be highly stable, with minimal deactivation during time-on-stream operation. Full article