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25 pages, 3184 KB  
Article
Soil–Plant Transfer and Environmental Levels of Potentially Toxic Elements in Agricultural, Urban and Industrial Areas of the València Region (Eastern Spain)
by Eva Fernández-Gómez, Luis Roca-Pérez, Jaume Bech, José Antonio Rodríguez-Martín and Rafael Boluda
Toxics 2026, 14(5), 353; https://doi.org/10.3390/toxics14050353 - 22 Apr 2026
Abstract
The evaluation of potentially toxic element concentrations (PTEs) in soils and plants is essential for understanding environmental quality and potential human exposure in areas affected by intense anthropogenic activity. This study addresses a research gap in the Valencian Region, focusing on soil–plant interactions [...] Read more.
The evaluation of potentially toxic element concentrations (PTEs) in soils and plants is essential for understanding environmental quality and potential human exposure in areas affected by intense anthropogenic activity. This study addresses a research gap in the Valencian Region, focusing on soil–plant interactions of PTEs in urban and industrial environments. We assess the status of the soil–plant system in a region of the Valencian Community (eastern Spain) subjected to strong urban, industrial and agricultural pressure. A total of 55 soil samples and 47 plant samples were collected from agricultural, urban and industrial sites and analysed for soil properties, major elements (Al, Mg, Fe) and PTEs (As, Cd, Co, Cr, Cu, Li, Mn, Ni, Sr, V and Zn). Land use significantly influenced soil physicochemical characteristics, with clear differentiation among environments. Soil texture and organic matter were the main factors controlling element retention, while Al, Fe and Mg dominated the geochemical composition, consistent with Mediterranean calcareous soils. Correlation analyses revealed strong co-occurrence patterns among lithogenic elements (e.g., Fe-Al, r = 0.917 p < 0.01), soil texture and chemical properties, indicating a shared origin and preferential retention in the fine fraction and soil organic matter. Contamination indices identified potential environmental risk mainly associated with Cu, Pb, Sr and Zn, particularly in densely populated areas. Mean concentrations of Cd, Cr, Cu, Pb and Zn were, respectively, 0.63 mg kg−1, 42.25 mg kg−1, 31.49 mg kg−1, 56.91 mg kg−1 and 76.08 mg kg−1. These elements exceeded Spanish regulatory reference values in several soils. Bioaccumulation indices indicated notable plant uptake of As, Sr and Zn, highlighting their potential for trophic transfer. Full article
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22 pages, 7053 KB  
Article
Selective Extraction of Nickel and Cobalt from Limonitic Laterite via Optimized Sulfation Roasting–Water Leaching and Solvent Extraction
by Maryam Osali, Farid Ahani, Mohammad Reza Aboutalebi, Mandana Adeli, Javad Moghaddam, Saeid Karimi, Janaka Jayamini Wijenayake and Lana Alagha
Minerals 2026, 16(5), 431; https://doi.org/10.3390/min16050431 - 22 Apr 2026
Abstract
Limonitic laterites typically contain low Ni and Co contents and significant impurities, making the development of technical and economically feasible processes challenging. To address this challenge, this study investigates and evaluates an integrated hydrometallurgical process comprising sulfation roasting, water leaching, and solvent extraction [...] Read more.
Limonitic laterites typically contain low Ni and Co contents and significant impurities, making the development of technical and economically feasible processes challenging. To address this challenge, this study investigates and evaluates an integrated hydrometallurgical process comprising sulfation roasting, water leaching, and solvent extraction (SX) for the selective recovery of Ni and Co from limonite-type laterite. Response Surface Methodology coupled with a Central Composite Design (RSM-CCD) was employed as a statistical experimental design tool to efficiently optimize the sulfation roasting conditions. Under the optimal sulfation roasting conditions (temperature 703 °C), selective leaching efficiencies of 87.2% for Ni and 96.6% for Co were achieved, with only 3.8% Fe co-leaching. A multi-stage SX scheme was subsequently applied to purify the pregnant leach solution (PLS) of water leaching. In the first SX step, D2EHPA at pH 2.8 selectively removed more than 95% of the impurities, including Mn, Zn, Al, Ca, and Fe. In the second SX step, Cyanex 272 at pH 5.8 enabled the extraction of more than 99.9% of Co and 86.0% of Mg into the organic phase, and Ni remained in the raffinate. Subsequent stripping with H2SO4 enabled the recovery of 99.9% of both Co and Mg from the loaded organic phase. Finally, selective carbonate precipitation is proposed as a potential downstream recovery method for Ni after enrichment. This approach is considered relatively less energy-intensive than sulfate crystallization. The process developed in this study was benchmarked against similar processes reported in the literature, and a conceptual flowsheet for the selective extraction and separation of Ni and Co from limonitic laterite was proposed. Findings demonstrated the feasibility of the integrated sulfation roasting-water leaching, solvent extraction process for treating impurity-rich laterite leach solutions. Full article
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12 pages, 3955 KB  
Communication
Microstructural Refinement of Electroless Ni-P Amorphous Composite Coatings on Carbon Fibers Induced by Al2O3 Nanoparticles Dispersed with a PEG/NNO Additive
by Yongjie Zhao, Weixin Ge, Tiebao Wang, Pan Gong, Wei Yang, Lichen Zhao and Xin Wang
Inorganics 2026, 14(5), 119; https://doi.org/10.3390/inorganics14050119 - 22 Apr 2026
Abstract
Controlling the microstructure of electroless nickel coatings is crucial for optimizing the interfacial properties of carbon fibers. However, a systematic understanding of how dispersants can effectively leverage the refining effect of nanoparticles in composite plating systems remains lacking. This paper proposes the use [...] Read more.
Controlling the microstructure of electroless nickel coatings is crucial for optimizing the interfacial properties of carbon fibers. However, a systematic understanding of how dispersants can effectively leverage the refining effect of nanoparticles in composite plating systems remains lacking. This paper proposes the use of a composite dispersant, comprising polyethylene glycol (PEG) and sodium methylene bis-naphthalene sulfonate (NNO) at a 1:1 mass ratio, for nano-Al2O3 to achieve microstructure refinement of nickel coatings on carbon fiber surfaces. The results demonstrate that the composite dispersant modifies the surface state and dispersion stability of Al2O3 particles through synergistic adsorption, thereby regulating the nucleation and growth behavior of the Ni-P alloy. At an optimal composite dispersant concentration of 3 g/L, the coating exhibits the most compact structure, with Ni-P particle size refined to approximately 181 nm. The coating consists of two phases: crystalline Ni3P and amorphous Ni-P. The dual adsorption effect of the dispersant—inhibiting Al2O3 agglomeration while improving the surface wettability of carbon fibers—is key to enhancing the refinement efficiency. Conversely, excessive dispersant addition leads to deteriorated coating quality. This study provides experimental evidence for understanding the multiphase interfacial interaction mechanism involving organic additives, nanoparticles, and metal deposition, and offers a novel strategy for controlling the surface functionalization of carbon fibers. Full article
(This article belongs to the Special Issue Recent Research and Application of Amorphous Materials, 2nd Edition)
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15 pages, 13311 KB  
Article
Experimental Determination of Isothermal Sections in the Ni–Al–Cr–Ru Quaternary System: Implications for Ni-Based Superalloys and High-Entropy Alloys
by Jianping Huang, Dupei Ma, Zhi Li, Yan Liu, Ruihua Wang, Huayu Xiao and Qiang Zhang
Materials 2026, 19(8), 1669; https://doi.org/10.3390/ma19081669 - 21 Apr 2026
Abstract
The phase equilibria of the Ni–Al–Cr–Ru quaternary system were systematically investigated using the equilibrated alloy method combined with scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and X-ray diffraction (XRD). This study focuses on three key isothermal sections within the system: 55 at.% Al [...] Read more.
The phase equilibria of the Ni–Al–Cr–Ru quaternary system were systematically investigated using the equilibrated alloy method combined with scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and X-ray diffraction (XRD). This study focuses on three key isothermal sections within the system: 55 at.% Al at 1423 K, 55 at.% Ni at 1173 K, and 60 at.% Ni at 1423 K. In the 55 at.% Al section at 1423 K, a four-phase equilibrium region comprising Bcc(Cr), β-(Ni,Ru)Al, Al8Cr5, and Al2Ru, along with three three-phase regions, was identified. Complete mutual solubility between the NiAl and AlRu phases was achieved with approximately 10 at.% Cr. In the 55 at.% Ni section at 1173 K, two four-phase and seven three-phase equilibrium regions were observed. The addition of Cr was found to promote the emergence of the Fcc(Ni) + β-(Ni,Ru)Al + Ni3Al three-phase region and the Fcc(Ni) + β-(Ni,Ru)Al two-phase region. Critically, Cr addition enabled complete solubility between the β1 (NiAl) and β2 (AlRu) phases even at 1173 K. For the 60 at.% Ni section at 1423 K, while no four-phase equilibrium was found, two three-phase regions—(Ni,Ru)Al + Hcp(Ru) + Fcc(Ni) and (Ni,Ru)Al + Ni3Al + Fcc(Ni)—were confirmed. Notably, the (Ni,Ru)Al + Fcc(Ni) two-phase region exhibited a wide compositional range. This work provides essential experimental phase diagram data and insights for the design of Ni–Al–Cr–Ru-X high-entropy alloys and next-generation Ni-based superalloys. Full article
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21 pages, 3276 KB  
Article
Assessment of Heavy Metal Forms and Mobility in Bottom Sediments of Anthropogenically Impacted Freshwater Bodies in Belarus
by Elizaveta Dorozhko, Witold Kwapinski and Valentin Romanovski
Molecules 2026, 31(8), 1366; https://doi.org/10.3390/molecules31081366 - 21 Apr 2026
Abstract
Bottom sediments in anthropogenically impacted freshwater systems represent a dynamic and poorly constrained source of secondary pollution, where heavy metal mobility, rather than total concentration, controls the release of contaminants into the water column under changing physicochemical conditions. This issue is particularly pronounced [...] Read more.
Bottom sediments in anthropogenically impacted freshwater systems represent a dynamic and poorly constrained source of secondary pollution, where heavy metal mobility, rather than total concentration, controls the release of contaminants into the water column under changing physicochemical conditions. This issue is particularly pronounced in small and medium-sized freshwater systems subjected to sustained anthropogenic pressure, where local hydrochemical conditions and sediment composition strongly influence metal speciation and remobilization dynamics. This study aims to quantitatively assess heavy metal speciation, mobility, and associated ecological risk in bottom sediments of anthropogenically impacted freshwater systems using complementary analytical approaches. The data obtained indicate a pronounced spatial heterogeneity in the total metal content, due to varying degrees of anthropogenic impact on the water bodies. The highest level of pollution was recorded in the bottom sediments of the Chizhovskoye reservoir, where Zn concentrations reach 755 mg/kg, Cr—379 mg/kg, Ni—106 mg/kg, and Cu—158 mg/kg, indicating intense technogenic influence. The bottom sediments of the Loshitsa River are characterized by elevated, but less extreme values: the content of Cu is up to 77 mg/kg, Zn—up to 263 mg/kg, and Mn—up to 418 mg/kg. In contrast to urbanized water bodies, the background site—Lake Sergeevskoye—is characterized by significantly lower concentrations of heavy metals, which confirms its representativeness as a control object. Analysis of the fractional composition showed that Zn and Mn have the largest share of mobile forms, with their concentrations in the mobile phase reaching 12–92 mg/kg and 60–116 mg/kg, respectively, especially under conditions of increased anthropogenic load. A significant portion of Cu and Zn (up to 60–70% of the total content) is associated with organic matter, indicating the important role of the organic matrix in retaining metals and their potential mobilization under changing environmental conditions. Calculation of the geoaccumulation index showed that most of the studied bottom sediments belong to the from uncontaminated to moderately contaminated class, while for Cr and Ni in the Chizhovskoye reservoir, Igeo values up to 1.9 are characteristic, corresponding to a moderate level of pollution. The results obtained indicate a significant impact of anthropogenic load on the forms of occurrence and mobility of heavy metals and highlight the role of bottom sediments as an active factor in the secondary pollution of freshwater ecosystems. Full article
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21 pages, 28767 KB  
Article
Formation of Ti-Cu-Ni Intermetallic Coatings on Titanium by Laser Processing of an Explosively Welded Layered Composite
by Artem Igorevich Bogdanov, Vitaliy Pavlovich Kulevich, Leonid Moiseevich Gurevich and Victor Georgievich Shmorgun
J. Manuf. Mater. Process. 2026, 10(4), 143; https://doi.org/10.3390/jmmp10040143 - 21 Apr 2026
Abstract
This study investigates the influence of design factors and key process parameters—including explosive welding (EXW), rolling, and laser processing—on the formation, microstructure, and tribological properties of Ti–Cu–Ni intermetallic coatings. A combined manufacturing approach was employed, starting with the EXW of an MN19 cupronickel [...] Read more.
This study investigates the influence of design factors and key process parameters—including explosive welding (EXW), rolling, and laser processing—on the formation, microstructure, and tribological properties of Ti–Cu–Ni intermetallic coatings. A combined manufacturing approach was employed, starting with the EXW of an MN19 cupronickel alloy to a VT1-0 titanium substrate, followed by multi-pass rolling to achieve a cladding thickness of approximately 0.3 mm. Subsequently, laser surface remelting was performed to facilitate controlled mass transfer and homogenization within the reaction zone. Numerical simulation using COMSOL Multiphysics v. 5.4 was utilized to optimize the thermal cycles and determine the ideal energy density (42 J/mm2) for phase formation. The results demonstrate that the primary structural components of the coatings produced under optimal conditions are solid solutions based on the ternary-modified titanium cuprides Ti2Cu(Ni) and TiCu(Ni). The transition from a layered bimetal to a finely dispersed intermetallic structure significantly enhances the surface characteristics. This specific phase composition provides a sustained microhardness of ~5 GPa across the coating cross-section. Comparative wear tests against fixed abrasive revealed that the wear resistance of the Ti–Cu–Ni coatings is 2.5 times higher at room temperature and 1.5 times higher at 600 °C than that of the base VT1-0 titanium. Full article
23 pages, 4910 KB  
Article
Coating-Engineered NiCo2O4/NiFeO//Mn-PC Thin-Film Electrodes for New Energy Electric Vehicle Supercapacitors
by Yaobang Wang and Daixing Lu
Coatings 2026, 16(4), 505; https://doi.org/10.3390/coatings16040505 - 21 Apr 2026
Abstract
To address the application requirements of energy storage devices for new energy electric vehicles—including high energy density, high-power density, fast charging and discharging, and long-term cycling stability—traditional symmetric supercapacitors are often limited by low energy density and poor compatibility between the anode and [...] Read more.
To address the application requirements of energy storage devices for new energy electric vehicles—including high energy density, high-power density, fast charging and discharging, and long-term cycling stability—traditional symmetric supercapacitors are often limited by low energy density and poor compatibility between the anode and cathode, making it difficult to meet the high-efficiency energy storage demands under the dynamic operating conditions of electric vehicles. This study focuses on the regulation of hierarchical thin-film structures and the innovative heterogeneous coating interface engineering with precise slurry coating and film-forming optimization and designs and fabricates NiCo2O4/NiFeO composite thin-film electrodes and Mn-doped porous carbon (Mn-PC) thin-film electrodes. The uniform, compact and stable coating formation on nickel foam substrates via controllable slurry coating facilitates the efficient integration of active materials and conductive supports. The electrode slurries were coated onto conductive nickel foam substrates, and high-performance aqueous supercapacitors were assembled using an asymmetric configuration. A systematic study was conducted covering material preparation, structural characterization, electrochemical testing, and full-device performance evaluation. Using techniques such as XRD, XPS, SEM, TEM, BET, and an electrochemical workstation, the study revealed the structure–activity relationships among material morphology, crystalline phases, pore structure, and electrochemical performance, elucidating the charge storage mechanisms of the composite electrode films and the principles of synergistic adaptation between the anode and cathode. The results indicate that NiCo2O4 nanowires decorated with in situ-grown NiFeO nanosheets to form a composite structure; when coated onto nickel foam, this forms a uniform, porous electrode film with a specific surface area of 171.3 m2/g, a specific capacitance as high as 1746 F/g at 1 A/g, and a capacity retention rate of 94.0% after 10,000 cycles. After coating and film formation, the Mn-PC anode introduced pseudocapacitive active sites through uniform Mn doping, resulting in a film electrode specific capacitance of 348 F/g and significantly improved rate and cycling performance. The assembled NiCo2O4/NiFeO//Mn-PC asymmetric supercapacitor exhibits a thin-film electrode specific capacitance of 153 F/g at 1 A/g, with a maximum energy density of 52 Wh/kg. Even at a power density of 9000 W/kg, it maintains 45 Wh/kg, and retains 89.5% of its capacity after 10,000 cycles, with overall performance outperforming most previously reported transition metal-based devices. This coating-engineered electrode fabrication strategy breaks through the interface mismatch and structural instability bottlenecks of traditional thin-film electrodes, providing a novel material system and an efficient coating assembly strategy for high-performance supercapacitor thin-film electrodes in new energy electric vehicles, and offers experimental evidence and technical references for the development and application of high-power energy storage coating devices for automotive use, as well as the innovative design of electrode coating engineering in energy storage fields. Full article
(This article belongs to the Special Issue Functional Coatings in Electrochemistry and Electrocatalysis)
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16 pages, 13304 KB  
Article
Atomic-Level Investigation of Ni-W Film Growth on Al(001) Surface: Molecular Dynamics Simulation
by Desen Cheng, Shuaijiang Ma, Yongchao Zhu, Mengya Li and Yajun Zhou
Coatings 2026, 16(4), 503; https://doi.org/10.3390/coatings16040503 - 21 Apr 2026
Abstract
Molecular dynamics (MD) simulations were performed to investigate the dynamic deposition behavior, growth mechanism, and mechanical properties of nickel–tungsten (Ni-W) alloy films on single-crystal Al(001) substrates. The results demonstrate that the incorporation of W atoms lowers the Ehrlich–Schwoebel (ES) barrier for Ni adatoms, [...] Read more.
Molecular dynamics (MD) simulations were performed to investigate the dynamic deposition behavior, growth mechanism, and mechanical properties of nickel–tungsten (Ni-W) alloy films on single-crystal Al(001) substrates. The results demonstrate that the incorporation of W atoms lowers the Ehrlich–Schwoebel (ES) barrier for Ni adatoms, facilitating downhill diffusion and effectively suppressing Volmer–Weber (VW) mode, thereby improving surface morphology and reducing film roughness. Additionally, W atoms exhibit a tendency to segregate at grain boundaries, inducing lattice distortion and structural disorder. With increasing W content (≥15 at%), the films undergo a transition from a nanocrystalline to an amorphous structure. Nanoindentation simulations reveal that film hardness increases with W content, with the strengthening mechanism being composition-dependent: dislocation pinning dominates at low W concentrations (≤5 at%), while the formation of an amorphous structure emerges as the primary strengthening mechanism at higher W contents (≥15 at%). This work elucidates the growth regulation and strengthening mechanisms of Ni-W films from an atomic-scale perspective, providing a theoretical foundation and simulation-driven guidance for the design and optimization of high-performance, environmentally benign Ni-W coatings. Full article
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8 pages, 3306 KB  
Proceeding Paper
Automated Response Surface Methodology: Computational Replication and Validation Framework for Optimizing Supercapattery Materials
by Thiago Ferro de Oliveira and Simoni Margareti Plentz Meneghetti
Eng. Proc. 2026, 138(1), 2; https://doi.org/10.3390/engproc2026138002 - 20 Apr 2026
Abstract
Combining Response Surface Methodology (RSM) with Central Composite Design (CCD) is a powerful statistical approach to optimizing materials in energy storage systems. This study presents an open-source Python (v3.8+) framework that replicates and validates the RSM-based optimization of NiCo2S4–graphene [...] Read more.
Combining Response Surface Methodology (RSM) with Central Composite Design (CCD) is a powerful statistical approach to optimizing materials in energy storage systems. This study presents an open-source Python (v3.8+) framework that replicates and validates the RSM-based optimization of NiCo2S4–graphene supercapattery materials. We validated the framework by replicating a 20-experiment CCD analyzing graphene/NCS ratios, hydrothermal time, and S/Ni molar ratios. Advanced optimization using the Differential Evolution algorithm was integrated to efficiently solve the high-dimensional response surface space. The model explained 97.16% of the variance, and comprehensive diagnostic tests confirmed the assumptions of normality and residual independence. This approach provides an open-source methodology that supports reproducible and scalable data-driven material design and facilitates transparent computational materials science studies. Full article
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22 pages, 9730 KB  
Article
In Situ LA-ICP-MS Trace-Element and Sulfur Isotope Characteristics of Sulfides from Pb-Zn Ore Bodies in the Gariatong W-Mo Polymetallic Metallogenic System, Xizang, and Their Geological Implications
by Run Cao, Fuwei Xie, Ming Jia, Yang Cao and Lutong Gao
Minerals 2026, 16(4), 424; https://doi.org/10.3390/min16040424 - 20 Apr 2026
Abstract
The peripheries of rare-metal metallogenic systems frequently host skarn-type or hydrothermal vein-type Pb-Zn deposits, though their genetic connections with parental systems remain debated. The newly identified Gariatong W-Mo polymetallic metallogenic system in the Lhasa Terrane displays well-defined Nb-Ta-Rb, Mo-W, W-Mo, W-Bi, and Pb-Zn-Ag [...] Read more.
The peripheries of rare-metal metallogenic systems frequently host skarn-type or hydrothermal vein-type Pb-Zn deposits, though their genetic connections with parental systems remain debated. The newly identified Gariatong W-Mo polymetallic metallogenic system in the Lhasa Terrane displays well-defined Nb-Ta-Rb, Mo-W, W-Mo, W-Bi, and Pb-Zn-Ag metallogenic zoning, establishing it as an exemplary site for investigating genetic relationships between Pb-Zn and rare-metal mineralization. This investigation targets skarn-type Pb-Zn deposits spatially associated with rare-metal orebodies at Gariatong, utilizing integrated analytical approaches, including in situ LA-ICP-MS trace-element analysis of sulfides, sulfur isotope geochemistry, and LA-ICP-MS elemental mapping of sphalerite, to constrain metal sources, characterize fluid evolution, and establish genetic correlations with the rare-metal system. Key findings include the following: (1) sphalerite shows enrichment in Fe, Mn, Co, and Cd, while pyrite contains elevated As, Pb, Co, Cu, and Mn. Fe, Cd, and Mn primarily occur as solid solutions or nanoparticles, whereas As and Pb exist as micro-inclusions. (2) Sphalerite Zn/Cd ratios (73.6–184) and Co-Ni-As ternary diagrams confirm a magmatic–hydrothermal skarn origin. (3) Mineralization occurred under moderate-temperature, mildly oxidized conditions, as constrained by sphalerite Fe contents and mineral assemblages. Sulfur isotope compositions (δ34S = −1.0‰ to 3.2‰; mean: 1.9‰) indicate a magmatic sulfur source. This study reveals that the Nb-Ta-Rb mineralization, quartz-vein- and greisen-type W-Mo deposits, and skarn-type Pb-Zn orebodies—all genetically associated with highly fractionated granites—constitute an integrated magmatic–hydrothermal system with vertical (depth-related) zoning relative to the granitic intrusion. These results provide critical constraints for understanding rare-metal–Pb-Zn genetic associations and suggest that Pb-Zn mineralization may serve as a key exploration indicator for rare metals in the Lhasa Terrane. Full article
14 pages, 4278 KB  
Article
Study on the Wear Resistance of Laser Cladding h-BN Reinforced by TiCN/Ni-Based Coating on TC4 Alloy Surface
by Yu Liu, Guohui Li, Ruoyu Xu, Hui Liang, Nan Ma and Zhanhui Zhang
Coatings 2026, 16(4), 490; https://doi.org/10.3390/coatings16040490 - 18 Apr 2026
Viewed by 150
Abstract
Three Ni-based composite coatings with varying TiCN/h-BN contents were fabricated on the surface of Ti-6Al-4V (TC4) alloy by laser cladding. The coatings were formulated with a fixed 15% TiCN and 0%, 2% and 5% h-BN, corresponding to L1–L3 coatings. The microstructure and phase [...] Read more.
Three Ni-based composite coatings with varying TiCN/h-BN contents were fabricated on the surface of Ti-6Al-4V (TC4) alloy by laser cladding. The coatings were formulated with a fixed 15% TiCN and 0%, 2% and 5% h-BN, corresponding to L1–L3 coatings. The microstructure and phase composition were fully characterized and investigated. In addition, the microhardness and wear resistance of the coating were evaluated too. The analysis revealed that the L1–L3 coatings primarily consisted of Ti, TiNi, Ti(C, N) and TiAl3 phases. Microstructural analysis indicated that the top region of the coating was predominantly composed of granular crystals, while the middle and bonding regions featured a combination of dendrites and white granular crystals. The average microhardness values for the L1–L3 coatings were measured at 1203.8, 1216.8 and 1235.5 HV0.2, respectively, while the corresponding wear volumes were 0.098, 0.094 and 0.086 mm3. As the h-BN content increased, the microstructure of the Ni-based composite coating became finer and finer. Some TiB particles were also generated in the coating, which made the average microhardness and wear resistance increase gradually. Notably, the coating with 5% h-BN demonstrated the highest average microhardness and optimal wear resistance. Compared with the substrate, 5% h-BN increased the wear resistance of the substrate by 47.6%. The primary wear mechanism observed was abrasive wear. Full article
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15 pages, 25895 KB  
Article
High-Temperature Oxidation Behavior of AlxCoCr0.5NiPt0.1 (x = 0.5, 1.0) Multi-Principal Element Alloys at 1100 °C
by Olga Samoilova, Svetlana Pratskova, Polina Plotnikova, Nataliya Shaburova, Mariappan Anandkumar and Evgeny Trofimov
Metals 2026, 16(4), 439; https://doi.org/10.3390/met16040439 - 17 Apr 2026
Viewed by 179
Abstract
The microstructure, phase composition, and high-temperature oxidation behavior of Al0.5CoCr0.5NiPt0.1 and AlCoCr0.5NiPt0.1 multi-principal element alloys (MPEAs) at 1100 °C in air were investigated. Depending on the content of aluminum, the microstructure of as-cast samples contains [...] Read more.
The microstructure, phase composition, and high-temperature oxidation behavior of Al0.5CoCr0.5NiPt0.1 and AlCoCr0.5NiPt0.1 multi-principal element alloys (MPEAs) at 1100 °C in air were investigated. Depending on the content of aluminum, the microstructure of as-cast samples contains FCC and BCC solid solutions. Similarly, the ratio of two solid solutions varies depending on the aluminum content in the alloy. When the content of aluminum is x = 0.5, the microstructure is dominated by the FCC solid solution, while a BCC solid solution is dominated when the concentration of aluminum is increased to x = 1.0. Moreover, in both MPEAs, platinum exists as a part of solid solutions rather than a separate phase. High-temperature oxidation was carried out in a Plavka.Pro PM-1 SmartKiln muffle furnace under isothermal conditions at 1100 °C for 100 h exposure in air, and weighing was performed every 10 h. The maximum specific weight gain for the Al0.5CoCr0.5NiPt0.1 alloy was 0.965 mg/cm2, and 0.675 mg/cm2 for the AlCoCr0.5NiPt0.1 alloy. Based on the high-temperature oxidation experiment results, it was established that AlCoCr0.5NiPt0.1 MPEA exhibits greater resistance towards high-temperature dry air corrosion with the formation of an exclusive Al2O3 scale on the surface with 3–5 μm thickness; the parabolic oxidation rate constant for this alloy is kp = 20.2 × 10–13 (g2/cm4s). Introduction of platinum into the composition of the Fe-free AlCoCr0.5Ni alloy reduces the value of the parabolic oxidation rate constant by half. Full article
(This article belongs to the Section Entropic Alloys and Meta-Metals)
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18 pages, 6791 KB  
Article
Recycling of End-of-Life AlNiCo-5 into Polyamide 12-Bonded Magnets by Material Extrusion (MEX) Additive Manufacturing: Effects of Filler Loading on Printability and Properties
by Hossein Naderi, Ioannis Xanthis, Theofilos Giannopoulos, Efstratios Kroustis and Elias P. Koumoulos
Processes 2026, 14(8), 1290; https://doi.org/10.3390/pr14081290 - 17 Apr 2026
Viewed by 229
Abstract
This work explores a sustainable route for producing recycled AlNiCo-based magnetic composites by incorporating end-of-life AlNiCo-5 particles into a polyamide 12 (PA12) matrix, thereby eliminating conventional debinding requirements. The study emphasizes material circularity through the reuse of mechanically recovered magnetic waste and polymeric [...] Read more.
This work explores a sustainable route for producing recycled AlNiCo-based magnetic composites by incorporating end-of-life AlNiCo-5 particles into a polyamide 12 (PA12) matrix, thereby eliminating conventional debinding requirements. The study emphasizes material circularity through the reuse of mechanically recovered magnetic waste and polymeric residues. Virgin PA12 powder was used as the matrix material for high magnetic filler loadings of 40, 60, and 70 wt.% AlNiCo-5, while stearic acid was introduced to enhance interfacial compatibility and overall processability. The resulting composites were shaped into filaments and processed via material extrusion additive manufacturing, demonstrating that commercially available fused filament fabrication systems can successfully handle highly filled metal-polymer blends when supported by appropriate formulation and process parameter optimization. The findings confirm the feasibility of manufacturing flexible, functional, and resource-efficient magnetic components using widely accessible equipment, highlighting a promising pathway toward the cost-effective recycling and reuse of AlNiCo magnetic materials. Full article
(This article belongs to the Special Issue Polymer Nanocomposites for Smart Applications)
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20 pages, 4258 KB  
Article
Effect of Initial Confined-Space Oxygen Concentration on Vent-Gas Combustion During Thermal Runaway of NCM811 Lithium-Ion Cells
by Ningning Wei and Lei Huo
World Electr. Veh. J. 2026, 17(4), 212; https://doi.org/10.3390/wevj17040212 - 17 Apr 2026
Viewed by 106
Abstract
This study investigates how the initial oxygen fraction in a confined space affects post-vent combustion, gas composition, and pressure hazards during thermal runaway (TR) of 58 Ah prismatic Li(Ni0.8Co0.1Mn0.1)O2 lithium-ion cells. Thermal abuse experiments were conducted [...] Read more.
This study investigates how the initial oxygen fraction in a confined space affects post-vent combustion, gas composition, and pressure hazards during thermal runaway (TR) of 58 Ah prismatic Li(Ni0.8Co0.1Mn0.1)O2 lithium-ion cells. Thermal abuse experiments were conducted in a 250 L sealed chamber under five initial oxygen fractions (20%, 15%, 10%, 5%, and 0% O2), with synchronized measurements of cell temperature, vent-jet temperature, chamber pressure, voltage, and post-event gas composition. A first-vent event occurred reproducibly at a cell surface temperature of approximately 155 °C, followed by TR onset at about 170 °C. Although the onset temperatures were only weakly affected by ambient oxygen concentration, the post-vent hazard escalation depended strongly on oxygen availability. As the initial oxygen fraction increased from 0% to 20%, the peak vent-jet temperature increased from 353 °C to 1172 °C, and the peak chamber pressure rose from 90.7 kPa to 523.1 kPa. Gas chromatography showed that H2, CO2, CO, CH4, and C2H4 were the dominant gaseous products. Lower oxygen fractions promoted retention of combustible species, whereas higher oxygen fractions enhanced oxidation and increased the CO2/CO ratio. An oxygen-participation parameter, η, was introduced to quantify the fraction of initially available chamber oxygen consumed during post-vent oxidation. The increase in η was positively associated with oxygen-involved heat release and chamber overpressure. When the accessible oxygen fraction was limited to 10% or below, secondary combustion and pressure buildup were markedly suppressed, although a localized near-field thermal hazard remained significant around 10% O2. These results provide quantitative guidance for enclosure inerting, vent management, and post-vent hazard mitigation in high-energy lithium-ion battery systems. Full article
(This article belongs to the Section Storage Systems)
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Article
Design of CoNiCrFeCu-xSc High-Entropy Alloy Fillers for Braze-Welding of WC-Co to Steel
by Peiquan Xu, Shicheng Sun, Benben Li and Leijun Li
Materials 2026, 19(8), 1606; https://doi.org/10.3390/ma19081606 - 16 Apr 2026
Viewed by 157
Abstract
Efficient joining of hard metals to steels is crucial for supporting sustainable manufacturing under emissions strategies to minimize CO2. CoNiCrFeCu high-entropy alloy containing scandium (Sc) was designed as a filler for laser braze-welding of WC-Co and steel. The designed compositions with [...] Read more.
Efficient joining of hard metals to steels is crucial for supporting sustainable manufacturing under emissions strategies to minimize CO2. CoNiCrFeCu high-entropy alloy containing scandium (Sc) was designed as a filler for laser braze-welding of WC-Co and steel. The designed compositions with different Sc levels were melted and cast in a high-vacuum non-consumable arc furnace. The results showed that the as-cast microstructure was a complex mixture of a networked Ni2Si, elongated Cr-Fe-Co solid-solution phase, and Fe-Ni-Co-Cu solid-solution phase. Scandium was shown to have formed compounds with nickel/cobalt and copper. The TG-DSC analysis confirmed that the melting points of the designed compositions were between 973.7 °C and 981.5 °C. The maximum spreading area of the CoNiCrFeCu-0.9Sc composition on AISI 1045 steel was 64.83 mm2, and on the WC-Co cermet it was 78.63 mm2. The interface between the fusion zone and AISI 1045 steel exhibited an epitaxial growth of dendrites from the steel base metal. The interface between WC-Co and the fusion zone exhibited a partial penetration of brazing filler into the Co matrix, forming a metallurgical bonding between the dissimilar materials. Sc, as an alloying element in the filler metal, enhanced the bond formation because it decreased the solidus temperature and increased wetting. Full article
(This article belongs to the Section Metals and Alloys)
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