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Search Results (1,262)

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Keywords = Mg–5Zn–4Al

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20 pages, 319 KB  
Article
Detecting Heavy Metal Pollution in an Organized Industrial Zone: Soil–Plant Accumulation Patterns in a Medicinal Plant (Calamintha nepeta subsp. glandulosa) and Associated Health and Environmental Risk Implications
by Ibrahim Ilker Ozyigit, Belma Gjergjizi Nallbani, Ibrahim Ertugrul Yalcin, Goksel Demir, Gulten Kasoglu and Bertug Sakin
Toxics 2026, 14(1), 89; https://doi.org/10.3390/toxics14010089 (registering DOI) - 19 Jan 2026
Viewed by 223
Abstract
Dilovasi district of Kocaeli is one of the largest industrial regions, and due to its high production capacity and industrial waste, the soil heavy metal levels in this region are exceptionally high. Consequently, this study focuses on essential elements (B, Ca, Cr, Cu, [...] Read more.
Dilovasi district of Kocaeli is one of the largest industrial regions, and due to its high production capacity and industrial waste, the soil heavy metal levels in this region are exceptionally high. Consequently, this study focuses on essential elements (B, Ca, Cr, Cu, Fe, K, Mg, Mn, Na, Ni, Zn) and non-essential elements that are considered toxic to humans (Al, Cd, Pb), covering a total of thirteen elements. Accordingly, this study aims to highlight the degree of pollution in a Turkish Organized Industrial Zone located in the Dilovasi district of Kocaeli by quantifying the concentrations of the aforementioned elements in Calamintha nepeta subsp. glandulosa plants and soil samples, and by assessing their potential implications for human health. Significant accumulation of heavy metals in both soils and plant parts suggests that metal contamination, especially that of Fe (up to 1009.2 mg kg−1), is a matter of great concern in the Dilovasi district. The results revealed that the concentrations (mg kg−1) of Cr (23.0 ± 0.1), Fe (1292.5 ± 5.6), Pb (36.9 ± 0.1), Zn (151.2 ± 0.8), and Cd (3.6 ± 0.1) were considerably higher. However, the concentrations of Cu, Mn, and Ni were found to be within the permissible limits in accordance with the American Herbal Products Association and the World Health Organization referenced guideline values. Furthermore, heavy metal concentrations in C. nepeta subsp. glandulosa were generally higher in areas characterized by elevated soil metal levels, indicating a clear correspondence between soil contamination and plant metal content. Based on these findings, C. nepeta subsp. glandulosa, a plant with culinary and medicinal value, can be considered a useful bioindicator for assessing local heavy metal contamination. Full article
(This article belongs to the Section Ecotoxicology)
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27 pages, 5571 KB  
Article
Simulation Analysis of Thermal Deformation and Extruded Profile Formability of Al–10Mg–3Zn Aluminum Alloy
by Guanmei Niu, Wei Li, Kaidi Jiang, Yang Yang, Guojun Wang, Cheng Liu and Linzhong Zhuang
Materials 2026, 19(2), 375; https://doi.org/10.3390/ma19020375 - 17 Jan 2026
Viewed by 302
Abstract
To investigate the hot deformation characteristics of the Al–10Mg–3Zn alloy, a series of hot compression tests was carried out using a Gleeble-3500 simulator. The experimental matrix covered temperatures of 300–450 °C and strain rates from 0.001 to 10 s−1. The true [...] Read more.
To investigate the hot deformation characteristics of the Al–10Mg–3Zn alloy, a series of hot compression tests was carried out using a Gleeble-3500 simulator. The experimental matrix covered temperatures of 300–450 °C and strain rates from 0.001 to 10 s−1. The true stress–strain curves were obtained and the hot processing map of the alloy was constructed based on the Dynamic Material Model principle. The multi-objective optimization of the extrusion process parameters was performed using the response surface method. The results showed that the flow stress of Al–10Mg–3Zn alloy increased with the increase in the strain rate and decreased with the increase in the deformation temperature, indicating that the alloy had a positive strain rate sensitivity. A strain-compensated Arrhenius constitutive model and a hot processing map of Al–10Mg–3Zn alloy were established based on the temperature-corrected data; here, the optimal temperature range and strain rate range for hot processing were specified. The optimal extrusion process parameters, determined by the response surface method, were as follows: billet temperature of 400 °C, extrusion speed of 0.20 mm/s, and ingot length of 350 mm. With this parameter combination, the simulation predicted an extrusion load of 73.29 MN, a velocity deviation of 24.96%, and a cross-sectional temperature difference of 9.48 °C for the profile. The predicted values from the response surface method were highly consistent with those from the finite element simulation. The optimized process parameters significantly reduced the extrusion load of the profile. Full article
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16 pages, 3266 KB  
Article
Selenium Quantification in Soil by LIBS
by Alexandra V. Rogachevskaya, Vasily N. Lednev, Pavel A. Sdvizhenskii, Igor Y. Savin, Sergey V. Gudkov, Alexey S. Dorohov and Andrey Y. Izmaylov
Physics 2026, 8(1), 9; https://doi.org/10.3390/physics8010009 - 16 Jan 2026
Viewed by 184
Abstract
Laser-induced breakdown spectrometry (LIBS), known as an express analysis technique, is for the first time applied in this study for determining selenium in soil. Modern agriculture requires elemental analysis methods to perform the continuous automated online control of microelement content in soil. However, [...] Read more.
Laser-induced breakdown spectrometry (LIBS), known as an express analysis technique, is for the first time applied in this study for determining selenium in soil. Modern agriculture requires elemental analysis methods to perform the continuous automated online control of microelement content in soil. However, selenium has never been quantitatively determined in soil by LIBS so far. Different sample preparation techniques (loose soil powder, mounted on adhesive tape and tableted soil) are employed here for LIBS determination of selenium in soil. The optimal choice of analytical line is challenging for selenium because of spectral interference with the minor and major soil components (Fe, Si, Zn, Al, Sb), but the Se I 196.09 nm line has the lowest spectral interference. A limit of detection of 3 mg/kg for selenium in soil is achieved in the present study using LIBS. The analytical performance of tape-mounted and loose soil powder samples with appropriate data averaging is found to be comparable to that achieved for tablets. Full article
(This article belongs to the Section Applied Physics)
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17 pages, 2919 KB  
Article
Enhancing Hydrogen Embrittlement Resistance of Al–Zn–Mg–Cu Alloys via Si Microalloying and Optimized Heat Treatment
by Huijun Shi, Ruian Hu, Yi Lu, Shengping Wen, Wu Wei, Xiaolan Wu, Kunyuan Gao, Hui Huang and Zuoren Nie
Metals 2026, 16(1), 76; https://doi.org/10.3390/met16010076 - 9 Jan 2026
Viewed by 186
Abstract
7xxx series aluminum alloys are critical structural materials in aerospace applications, but their susceptibility to hydrogen embrittlement (HE) poses significant challenges to service safety and durability. The effects of Si, Er, and Zr microalloying, combined with optimized heat treatments on the HE resistance [...] Read more.
7xxx series aluminum alloys are critical structural materials in aerospace applications, but their susceptibility to hydrogen embrittlement (HE) poses significant challenges to service safety and durability. The effects of Si, Er, and Zr microalloying, combined with optimized heat treatments on the HE resistance of Al–Zn–Mg–Cu alloys, were systematically investigated using transmission electron microscopy (TEM), scanning electron microscopy (SEM), and mechanical testing. Three alloys—1# (AlZnMgCuZr), 2# (AlZnMgCuErZr), and 3# (AlZnMgCuSiErZr)—were subjected to single-stage or two-stage homogenization, followed by solution treatments at 470 °C/2 h and 540 °C/1 h, and peak aging at 125 °C. The hydrogen charging experiment was conducted by first applying a modified acrylic resin coating to protect the gripping sections of the specimen, followed by a tensile test. Results demonstrate that alloy 3# with Si addition exhibited the lowest RAloss, followed by the 2# alloy, which effectively improved the alloys’ hydrogen embrittlement behavior. Compared with the solution in 470 °C/2 h, the 540 °C/1 h solution treatment enabled complete dissolution of Mg2Si phases, promoting homogeneous precipitation and peak hardness comparable to alloy 2#. Two-stage homogenization significantly enhanced the number density and refinement of L12-structured Al3(Er,Zr) nanoprecipitates. Silicon further accelerated the precipitation kinetics, leading to more Al3(Er,Zr) nanoprecipitates, finely dispersed T′/η′ phases, and lath-shaped GPB-II zones. The GPB-II zones effectively trapped hydrogen, thereby improving HE resistance. This work provides a viable strategy for enhancing the reliability of high-strength aluminum alloys in hydrogen-containing environments. Full article
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18 pages, 345 KB  
Article
Biological Properties, Mineral Composition, and Health-Promoting Potential of Tiger Nut Tubers (Cyperus esculentus L.) as a Novel and Underutilized Food Source
by Zuzana Knazicka, Tunde Jurikova, Eva Kovacikova, Katarina Fatrcova-Sramkova, Vladimira Bella, Branislav Galik, Klaudia Tomasova, Liliana Hnatova, Ivona Janco, Dominika Lenicka, Martyna Błaszczyk-Altman, Eva Ivanisova, Sona Skrovankova, Martin Prcik and Jiri Mlcek
Foods 2026, 15(2), 191; https://doi.org/10.3390/foods15020191 - 6 Jan 2026
Viewed by 247
Abstract
Tiger nut (Cyperus esculentus L.) is a relatively neglected tuber crop with notable nutritional, functional, and ecological value. The primary objective of this study was to evaluate the biological properties and selected nutritional parameters of tiger nut tubers and oil, including antioxidant [...] Read more.
Tiger nut (Cyperus esculentus L.) is a relatively neglected tuber crop with notable nutritional, functional, and ecological value. The primary objective of this study was to evaluate the biological properties and selected nutritional parameters of tiger nut tubers and oil, including antioxidant activity, total phenolic content (TPC), fatty acid (FA) profile, health-related lipid indices, and mineral composition. Methods: Natural and peeled tiger nut tubers, as well as commercially available tiger nut oil (yellow variety, Valencia, Spain), were analyzed. Antioxidant activity was measured spectrophotometrically using the DPPH method. The content of TPC was determined using the Folin–Ciocalteu assay. Fatty acid composition was analyzed by gas chromatography coupled with flame ionization detection, and these data were used to calculate the PUFA/SFA (P/S) ratio, atherogenicity (AI), thrombogenicity (TI) index, and hypocholesterolemic/hypercholesterolemic (h/H) ratio. Macro- and microelement contents were quantified using inductively coupled plasma optical emission spectrometry. Estimated daily intake (EDI), target hazard quotient (THQ), and total THQ (TTHQ) were calculated to assess potential health risks. Results: Natural tiger nut tubers exhibited substantially higher antioxidant activity and TPC compared to peeled tubers, suggesting that the peel is the primary reservoir of phenolic compounds. Strong antioxidant activity was observed in tiger nut oil (64.82 ± 2.59 mg TEAC/L). Oleic acid (C18:1cis n-9) was identified as the predominant FA across all samples, thus contributing positively to favorable health lipid indices (P/S > 0.50, low AI and TI, high h/H ratio). Potassium was the most abundant macroelement in natural and peeled tiger nut tubers. The overall trend of microelement levels in these samples was as follows: Al > Fe > Zn > Cu > Sr > Mn > Li > Ba > Se > As > Cr. All THQ and TTHQ values were below 1, indicating no appreciable health risk associated with consumption. Conclusions: These findings support the use of tiger nuts as a functionally valuable ingredient in health-oriented food products. Full article
22 pages, 15388 KB  
Article
Modified Constitutive Model of Al-Zn-Mg-Cu-Er Alloy Sheet During High-Temperature Tensile Deformation Process
by He Ren, Fuzhen Sun, Keqian Cai, Quanda Zhang and Bing Du
Metals 2026, 16(1), 62; https://doi.org/10.3390/met16010062 - 4 Jan 2026
Viewed by 284
Abstract
Rare-earth aluminum alloy materials exhibit excellent strength, plasticity, and toughness at room temperature, making them easily meet the lightweight requirements of structural components, and high-temperature plastic forming is widely applied. Accordingly, the present study is dedicated to investigating the rheological characteristics of rare-earth [...] Read more.
Rare-earth aluminum alloy materials exhibit excellent strength, plasticity, and toughness at room temperature, making them easily meet the lightweight requirements of structural components, and high-temperature plastic forming is widely applied. Accordingly, the present study is dedicated to investigating the rheological characteristics of rare-earth aluminum alloys subjected to tensile deformation at elevated temperatures. High-temperature tensile tests were implemented across a temperature interval of 623 to 723 K and a strain rate spectrum ranging from 0.01 to 1.0 s−1. Experimental outcomes reveal that the flow stress exhibits a downward trend with the elevation in deformation temperature as well as the reduction in strain rate. It is also confirmed that flow stress correlates closely with the evolution of strain, which further motivates the construction of a modified Arrhenius constitutive equation integrated with strain compensation. Nevertheless, it is noted that the predictive precision of the strain-compensated Arrhenius constitutive model declines remarkably once the applied strain exceeds the scope covered by the experiments. Through error analysis, it was revealed that the material parameters of the Arrhenius-type constitutive model are influenced by strain, strain rate, and deformation temperature. On this basis, an optimized Arrhenius constitutive model was proposed in the current research. The parameter fitting was accomplished by comparing the calculated stresses from the model with experimental data, which involved strain compensation and a comprehensive consideration of the effects of temperature and strain rate. The resulting model is capable of precisely describing the material’s flow behavior within the experimental strain range and effectively predicting it beyond that range. Full article
(This article belongs to the Section Metal Casting, Forming and Heat Treatment)
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16 pages, 5891 KB  
Article
Solar-Driven Photodegradation of Methylene Blue Dye Using Al-Doped ZnO Nanoparticles
by Md. Shakil Rana, Rupna Akther Putul, Nanziba Salsabil, Maliha Tasnim Kabir, Md. Shakhawoat Hossain, Shah Md. Masum and Md. Ashraful Islam Molla
Appl. Nano 2026, 7(1), 3; https://doi.org/10.3390/applnano7010003 - 2 Jan 2026
Viewed by 633
Abstract
ZnO semiconductor-based photocatalysts are mainly studied for the elimination of toxic textile dyes. Metal-doped ZnO displays better performance for this purpose. Herein, Al-doped ZnO (Al–ZnO) was prepared using the mechanochemical calcination method with varying aluminum concentrations for the degradation of the persistent methylene [...] Read more.
ZnO semiconductor-based photocatalysts are mainly studied for the elimination of toxic textile dyes. Metal-doped ZnO displays better performance for this purpose. Herein, Al-doped ZnO (Al–ZnO) was prepared using the mechanochemical calcination method with varying aluminum concentrations for the degradation of the persistent methylene blue (MB) dye. Various characterization techniques, including XRD, FTIR, FESEM, TEM, UV-DRS, and XPS, revealed the improved properties of 3% Al–ZnO in degrading the MB dye. It exhibits 96.56% degradation of 25 mg/L MB dye under 60 min of natural sunlight irradiation with a catalyst dose of 0.5 g/L at a natural pH of 6.4. A smaller particle size, a lower band gap energy of 3.264 eV, and the presence of oxygen vacancies and defect states all facilitate photocatalytic degradation. Radical scavenger experiments using ascorbic acid (for •O2), 2-propanol (for •OH), and diammonium oxalate (for h+) confirmed the crucial role of superoxide (•O2) and hydroxyl (•OH) radicals in the degradation mechanism. The achievement of 82.80% MB degradation efficiency at the 4th cycle validates the notable stability and excellent reusability of Al–ZnO. Full article
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13 pages, 408 KB  
Article
Essential, Non-Essential, and Toxic Elements in the Muscle of Meagre (Argyrosomus regius) from the Tagus Estuary (Portugal)
by André F. Jorge, Carla Rodrigues, Bernardo Quintella, Marco Gomes da Silva and Maria João Lança
Oceans 2026, 7(1), 3; https://doi.org/10.3390/oceans7010003 - 31 Dec 2025
Viewed by 304
Abstract
Monitoring trace metals in commercially important fish species provides an early warning of anthropogenic contamination and potential risk to consumers. This study semi-quantified and quantified essential, non-essential, and toxic elements in the muscle of wild meagre (Argyrosomus regius) captured in the [...] Read more.
Monitoring trace metals in commercially important fish species provides an early warning of anthropogenic contamination and potential risk to consumers. This study semi-quantified and quantified essential, non-essential, and toxic elements in the muscle of wild meagre (Argyrosomus regius) captured in the Tagus estuary (Portugal), which is used as a nursery and spawning aggregation area. Dry muscle was microwave-digested and analyzed using inductively coupled plasma–optical emission spectroscopy. Semi-quantified screening detected Al, B, Ca, Fe, K, Mg, Na, P, S, Si, Sr, and Ti, and eight elements were determined using multielement calibration (As, Cr, Cu, Hg, Mn, Ni, Se, and Zn); Cd, Pb (toxic elements), Co, and Mo were not detected in this study. Arsenic was detected in all individuals, with a minimum value of 0.348 mg/kg wet weight. A mercury level above the European Commission regulatory limit (0.5 mg/kg wet weight) was only detected in one individual, corresponding to 2% of the samples. Although other metals remain well below regulatory limits, continued biomonitoring is recommended to track temporal trends and safeguard seafood safety in transitional coastal systems, which is important for commercially relevant fish species. Full article
9 pages, 867 KB  
Article
Calculation and Simulation of the Mechanical Properties and Surface Structures for η′ Precipitate in Al-Zn-Mg-Cu Alloys
by Jian-Gang Yao, Ming-Chun Zhao and Deng-Feng Yin
Crystals 2026, 16(1), 33; https://doi.org/10.3390/cryst16010033 - 30 Dec 2025
Viewed by 227
Abstract
Existing experiments have shown that in Al-Zn-Mg-Cu alloys, solute Cu, when substituting for Al atoms, can enter the interior of η precipitate, changing its composition significantly, but the mechanical properties of the η compound containing dissolved Cu has not yet been [...] Read more.
Existing experiments have shown that in Al-Zn-Mg-Cu alloys, solute Cu, when substituting for Al atoms, can enter the interior of η precipitate, changing its composition significantly, but the mechanical properties of the η compound containing dissolved Cu has not yet been explored. In this study, we conducted a theoretical prediction to investigate the effect of dissolved Cu on the mechanical properties of the η compound (Al4Mg2Zn3). The results indicate that Cu, substituted for Al, tends to reduce the volume, increase the hardness, and raise the Debye temperature of the η crystal. Although dissolved Cu weakly increases the brittleness of the crystal, the η still retains its ductile nature. Additionally, we simulated the surface structure of the (0001) surface and discovered that there are five distinct surface terminations, namely Al1, Al2, Mg1, Mg2, and Zn. Exact calculations reveal that the surface energies of different terminations are influenced not only by the electronic structure of the surface atoms but also by the distance between the surface layer and the sub-surface layer of the corresponding surface supercell. Full article
(This article belongs to the Section Crystalline Metals and Alloys)
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18 pages, 2743 KB  
Article
Axial Solidification Experiments to Mimic Net-Shaped Castings of Aluminum Alloys—Interfacial Heat-Transfer Coefficient and Thermal Diffusivity
by Ravi Peri, Ahmed M. Teamah, Xiaochun Zeng, Mohamed S. Hamed and Sumanth Shankar
Processes 2026, 14(1), 128; https://doi.org/10.3390/pr14010128 - 30 Dec 2025
Viewed by 267
Abstract
Net-shaped casting processes in the automotive industry have proved to be difficult to simulate due to the complexities of the interactions amongst thermal, fluid, and solute transport regimes in the solidifying domain, along with the interface. The existing casting simulation software lacks the [...] Read more.
Net-shaped casting processes in the automotive industry have proved to be difficult to simulate due to the complexities of the interactions amongst thermal, fluid, and solute transport regimes in the solidifying domain, along with the interface. The existing casting simulation software lacks the necessary real-time estimation of thermophysical properties (thermal diffusivity and thermal conductivity) and the interfacial heat-transfer coefficient (IHTC) to evaluate the thermal resistances in a casting process and solve the temperature in the solidifying domain. To address these shortcomings, an axial directional solidification experiment setup was developed to map the thermal data as the melt solidifies unidirectionally from the chill surface under unsteady-state conditions. A Dilute Eutectic Cast Aluminum (DECA) alloy, Al-5Zn-1Mg-1.2Fe-0.07Ti, Eutectic Cast Aluminum (ECA) alloys (A365 and A383), and pure Al (P0303) were used to demonstrate the validity of the experiments to evaluate the thermal diffusivity (α) of both the solid and liquid phases of the solidifying metal using an inverse heat-transfer analysis (IHTA). The thermal diffusivity varied from 0.2 to 1.9 cm2/s while the IHTC changed from 9500 to 200 W/m2K for different alloys in the solid and liquid phases. The heat flux was estimated from the chill side with transient temperature distributions estimated from IHTA for either side of the mold–metal interface as an input to compute the interfacial heat-transfer coefficient (IHTC). The results demonstrate the reliability of the axial solidification experiment apparatus in accurately providing input to the casting simulation software and aid in reproducing casting numerical simulation models efficiently. Full article
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15 pages, 4750 KB  
Article
Tuning Crystallization Pathways via Phase Competition: Heat-Treatment-Induced Microstructural Evolution
by Yan Pan, Yulong Wu, Jiahui Zhang, Yanping Ma, Minghan Li and Hong Jiang
Crystals 2026, 16(1), 29; https://doi.org/10.3390/cryst16010029 - 30 Dec 2025
Viewed by 201
Abstract
Spinel-based glass-ceramics face challenges such as a narrow crystallization window for the target phase and the difficulty in suppressing the competitive LixAlxSi1−xO2 crystals. This study proposes a method to regulate the phase formation in ZnO-MgO-Al2 [...] Read more.
Spinel-based glass-ceramics face challenges such as a narrow crystallization window for the target phase and the difficulty in suppressing the competitive LixAlxSi1−xO2 crystals. This study proposes a method to regulate the phase formation in ZnO-MgO-Al2O3-SiO2 glass by precisely controlling the heat treatment temperature. The microstructural evolution was analyzed by DSC, XRD, Raman spectroscopy, SEM, TEM, and XPS. The results indicate that the heat treatment at a nucleation temperature of 780 °C for 2 h and a crystallization temperature of 880 °C for 2 h effectively inhibits the precipitation of the LixAlxSi1−xO2 secondary phase, yielding a glass-ceramic with nano-sized MgAl2O4, ZnAl2O4 spinel as the primary crystalline phase. The obtained glass-ceramic exhibits excellent mechanical properties, including a Vickers hardness of 922.6 HV, a flexural strength of 384 MPa, and an elastic modulus of 113 GPa, while maintaining a high visible light transmittance of 84.3%. This work provides a clear processing window and theoretical basis for fabricating high-performance, highly transparent spinel-based glass-ceramics through tailored heat treatment. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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18 pages, 7274 KB  
Article
The Effect of Ageing on the Mechanical and Tribological Properties of Al-Zn-Mg Alloy
by Jakub Papież, Kacper Leśny and Martyna Zemlik
Materials 2026, 19(1), 104; https://doi.org/10.3390/ma19010104 - 27 Dec 2025
Viewed by 285
Abstract
The aim of this study was to evaluate the effect of heat treatment, including solutionising and ageing in the temperature range of 20–250 °C, on the microstructural, mechanical, and tribological properties of the Al 7075 alloy. Microscopic analysis revealed that in the as-received [...] Read more.
The aim of this study was to evaluate the effect of heat treatment, including solutionising and ageing in the temperature range of 20–250 °C, on the microstructural, mechanical, and tribological properties of the Al 7075 alloy. Microscopic analysis revealed that in the as-received condition and after natural ageing, the microstructure is characterised by the presence of elongated grains and a banded distribution of precipitates, whereas higher ageing temperatures lead to their coarsening and the initiation of recrystallisation processes. The highest hardness (189 HV) was obtained after ageing at 100 °C for 48 h, while further increases in temperature caused a systematic decrease in hardness—down to 85 HV at 250 °C for 4 h. Impact tests showed that in the as-received condition, the material reached a value of 7 J/cm2, after natural ageing 15 J/cm2, and the maximum (26 J/cm2) was achieved for samples aged at 250 °C for 4 h. Tribological tests conducted using the T-07 method confirmed the dependence of wear resistance on heat treatment parameters—the lowest relative abrasive wear resistance coefficient was observed after natural ageing (kb = 0.860), and the highest after ageing at 250 °C for 4 h (kb = 1.216). The results obtained indicate that moderate ageing conditions (100–150 °C) favour increased hardness, whereas higher temperatures (200–250 °C) lead to an improvement in impact strength and tribological resistance, which showed an inversely proportional relationship with hardness, contrary to Archard’s law. Full article
(This article belongs to the Section Metals and Alloys)
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20 pages, 6603 KB  
Article
Effect of Cryogenic Treatment on Low-Density Magnesium Multicomponent Alloys with Exceptional Ductility
by Yu Fang, Michael Johanes and Manoj Gupta
Materials 2026, 19(1), 100; https://doi.org/10.3390/ma19010100 - 27 Dec 2025
Viewed by 329
Abstract
There is growing emphasis on lightweight and energy-efficient metallic materials, with multicomponent alloying (MCA) being one strategy to achieve this. This was combined with the inherently lightweight magnesium (Mg) as the base metal. Two Mg-based MCAs, namely Mg-71MCA and Mg-80MCA (Mg-10Li-9Al-6Zn-4Si and Mg-10Li-6Al-2Zn-2Si, [...] Read more.
There is growing emphasis on lightweight and energy-efficient metallic materials, with multicomponent alloying (MCA) being one strategy to achieve this. This was combined with the inherently lightweight magnesium (Mg) as the base metal. Two Mg-based MCAs, namely Mg-71MCA and Mg-80MCA (Mg-10Li-9Al-6Zn-4Si and Mg-10Li-6Al-2Zn-2Si, respectively, wt.%), with density in the range of 1.55–1.632 g/cc akin to plastics were synthesized via the Disintegrated Melt Deposition method in this work. The effects of cryogenic treatment (CT) at –20 °C, 80 °C, and –196 °C (LN) on the physical, microstructural, thermal, and mechanical properties were systematically evaluated. CT resulted in densification, significant grain refinement (up to a 27.9% reduction in grain diameter after LN treatment), alterations in crystallographic texture, and notable changes to secondary phases—namely, an increased precipitate area fraction. These led to enhanced mechanical performance such as damping capacity, microhardness, and compressive response (most apparent for Mg-71MCA with 12.1%, 6.7%, and 1.6% increase in yield strength, ultimate compressive strength, and energy absorbed, respectively, after RF20 treatment), coupled with exceptional ductility (>80% strain without fracture), which is superior to pure Mg and commercial Mg alloys. Overall, this work showcases the potential of MCAs compared to existing conventional lightweight materials, as well as the property-enhancing/tailoring effects brought upon by different CT temperatures. This highlights the multi-faceted nature of material designs where compositional control and judicious processing parameter selection need to be both leveraged to optimize final properties, and serves as a baseline for further lightweight MCA development to meet future needs. Full article
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36 pages, 42073 KB  
Article
FEM Numerical Calculations and Experimental Verification of Extrusion Welding Process of 7075 Aluminium Alloy Tubes
by Dariusz Leśniak, Konrad Błażej Laber and Jacek Madura
Materials 2026, 19(1), 75; https://doi.org/10.3390/ma19010075 - 24 Dec 2025
Viewed by 507
Abstract
Extrusion of AlZnMgCu alloys is associated with a very high plastic resistance of the materials at forming temperatures and significant friction resistance, particularly at the contact surface between the ingots and the container. In technological practice, this translates into high maximum extrusion forces, [...] Read more.
Extrusion of AlZnMgCu alloys is associated with a very high plastic resistance of the materials at forming temperatures and significant friction resistance, particularly at the contact surface between the ingots and the container. In technological practice, this translates into high maximum extrusion forces, often close to the capacity of hydraulic presses, and the occurrence of surface cracking of extruded profiles, resulting in a reduction in metal exit speed (production process efficiency). The accuracy of mathematical material models describing changes in the plastic stress of a material as a function of deformation, depending on the forming temperature and deformation speed, plays a very important role in the numerical modelling of extrusion processes using the finite element method (FEM). Therefore, three mathematical material models of the tested aluminium alloy were analysed in this study. In order to use the results of plastometric tests determined on the Gleeble device, they were approximated with varying degrees of accuracy using the Hnsel–Spittel equation and then implemented into the material database of the QForm-Extrusion® programme. A series of numerical FEM calculations were performed for the extrusion of Ø50 × 3 mm tubes made of 7075 aluminium alloy using chamber dies for two different billet heating temperatures, 480 °C and 510 °C, and for three different material models. The metal flow was analysed in terms of geometric stability and dimensional deviations in the wall thickness of the extruded tube and its surface quality, as well as the maximum force in the extrusion process. Experimental studies of the industrial extrusion process of the tubes, using a press with a maximum force of 28 MN and a container diameter of 7 inches, confirmed the significant impact of the accuracy of the material model used on the results of the FEM numerical calculations. It was found that the developed material model of aluminium alloy 7075 number 1 allows for the most accurate representation of the actual conditions of deformation and quality of extruded tubes. Moreover, the material data obtained on the Gleeble simulator made it possible to determine the limit temperature of the extruded alloy, above which the material loses its cohesion and cracks appear on the surface of the extruded profiles. Full article
(This article belongs to the Special Issue Advances in Materials Processing (4th Edition))
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17 pages, 2827 KB  
Article
Electromagnetic Disintegration of Water Treatment Sludge: Physicochemical Changes and Leachability Assessment
by Izabela Płonka, Barbara Pieczykolan and Maciej Thomas
Appl. Sci. 2026, 16(1), 110; https://doi.org/10.3390/app16010110 - 22 Dec 2025
Viewed by 291
Abstract
This paper presents the results of the study of electromagnetic disintegration of sludge in a microwave oven at power levels 180 W, 360 W, 540 W, 720 W and 900 W applied at 30 s intervals from 30 to 300 s, originating from [...] Read more.
This paper presents the results of the study of electromagnetic disintegration of sludge in a microwave oven at power levels 180 W, 360 W, 540 W, 720 W and 900 W applied at 30 s intervals from 30 to 300 s, originating from a water treatment process where polyaluminum chloride ([Al2(OH)nCl6-n]m) as a coagulant was applied. The selected physicochemical parameters of water treatment sludge, including the total solids content (TS), volatile solids content (VS), capillary suction time (CST), settleability, chemical oxygen demand (COD), heavy metals (Cu, Zn, Ni, Pb, Cd, Cr) and macro elements (K, Na, Ca) in the water extract and in the sludge liquid were measured. The results indicated that after 24 h of sedimentation, the sediment volume was within the range of 50–60 mL for almost all the samples, CST decreased to 23.06 and 25.72 s (for 720 and 900 W, respectively) and the COD increased to approximately 140 mg O2/L when the microwave exposure time was extended at least to 120 s. The degree of disintegration of the water treatment sludge increased to 13.4–14.3% for 540–720 W and 270–300 s irradiation time. Heavy metals are not leached from the sludge after microwave disintegration in concentrations that could pose a threat to the environment. The use of electromagnetic disintegration is the viable option for the treatment of sludge from water treatment process. Full article
(This article belongs to the Special Issue Water Pollution and Wastewater Treatment Chemistry)
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