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Keywords = MXene films applications

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16 pages, 3256 KB  
Article
Nacre-Inspired Flexible Mxene-Based Films for Multifunctional Applications in Supercapacitors and Piezoresistive Sensors
by Beibei Wang, Licheng Zhou, Sentao Wei, Qiuhang Zhu, Qun Wu and Chuan Cao
Sensors 2026, 26(12), 3762; https://doi.org/10.3390/s26123762 - 12 Jun 2026
Cited by 1 | Viewed by 567
Abstract
The explosive demand for flexible wearable and portable devices imposes stringent requirements on the mechanical, energy storage, and sensing properties of functional materials. Although two-dimensional (2D) transition metal carbides and nitrides (MXene) possess high conductivity and pseudocapacitance, their severe self-restacking and intrinsic brittleness [...] Read more.
The explosive demand for flexible wearable and portable devices imposes stringent requirements on the mechanical, energy storage, and sensing properties of functional materials. Although two-dimensional (2D) transition metal carbides and nitrides (MXene) possess high conductivity and pseudocapacitance, their severe self-restacking and intrinsic brittleness restrict their practical applications. Herein, a facile vacuum filtration and hot-pressing densification strategy is proposed to fabricate nacre-inspired MXene-based films. By incorporating one-dimensional (1D) high-aspect-ratio TEMPO-oxidized cellulose nanofibrils (TOCNFs), the self-restacking of MXene is effectively suppressed. The optimal M20F5 composite film exhibits a coordinated electromechanical balance, maintaining an electrical conductivity of 1.07 × 106 S m−1 while enduring 2124 folding cycles. For energy storage, the assembled symmetric supercapacitor delivers a specific capacitance of 828.92 F g−1 at 0.5 mA cm−2 and maintains an energy density of 13.75 Wh kg−1 at a power density of 9500 W kg−1. Furthermore, acting as a piezoresistive sensor, the film achieves reliable detection, spanning from bimodal gait recognition to subtle physiological pulses. This work establishes a viable material design strategy for next-generation supercapacitors and intelligent wearable systems. Full article
(This article belongs to the Special Issue 2D Materials for Advanced Sensing Technology)
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25 pages, 1643 KB  
Review
Carbon/Inorganic Hybrid Multifunctional Composites: Interface Engineering, Coupled Functions and Application-Ready Design
by Stefano Bellucci
Inorganics 2026, 14(6), 160; https://doi.org/10.3390/inorganics14060160 - 12 Jun 2026
Viewed by 768
Abstract
Carbon/inorganic hybrid composites have evolved from filler-reinforced materials into design platforms for coupled electromagnetic, thermal, sensing, environmental, protective and energy-related functions. Their distinctive value lies in the possibility of combining a conductive, polarizable or porous carbon phase with an inorganic phase that contributes [...] Read more.
Carbon/inorganic hybrid composites have evolved from filler-reinforced materials into design platforms for coupled electromagnetic, thermal, sensing, environmental, protective and energy-related functions. Their distinctive value lies in the possibility of combining a conductive, polarizable or porous carbon phase with an inorganic phase that contributes dielectric, magnetic, catalytic, ionic, thermally conductive or barrier behavior. This review examines carbon/inorganic hybrid multifunctional composites from the viewpoint of structure–property relationships, with emphasis on interfacial design, percolation, anisotropy, hierarchical architecture, processing and metrology. Selected graphitic composite studies are discussed as case studies for broadband dielectric spectroscopy, microwave shielding, high-frequency contact metrology, thermal diffusivity analysis and impedance-monitored graphene filters; these case studies are integrated with the broader international literature on CNT and graphene polymer composites, MXene films and foams, graphene/metal oxide photocatalysts, boron nitride/carbon thermal networks, biochar–graphene adsorbents, smart coatings, sensors, supercapacitors and water remediation systems. The central argument is that credible multifunctionality requires more than measuring several properties on the same material. It requires simultaneous or service-relevant co-optimization under constraints of thickness, density, processability, aging, humidity, corrosive media, regeneration, toxicity, economic feasibility and scalable fabrication. The review concludes with design rules and reporting recommendations intended to help move the field from impressive property demonstrations toward application-ready hybrid material systems. Full article
(This article belongs to the Special Issue Multifunctional Composites and Hybrid Materials)
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34 pages, 2232 KB  
Review
Supercapacitor Materials: Structure, Properties, and Applications for Energy Storage in Engineering Systems
by Lincoln Pinoski, Subin Antony Jose, Jacob Dowling, Nicholas Eastwood, Carly Farthing, Gavin Fisher and Pradeep L. Menezes
Materials 2026, 19(12), 2454; https://doi.org/10.3390/ma19122454 - 8 Jun 2026
Cited by 4 | Viewed by 1284
Abstract
The increasing global demand for high-performance, reliable, and sustainable energy storage systems has accelerated the development of supercapacitors as technologies capable of bridging the performance gap between conventional capacitors and batteries. Supercapacitors combine rapid charge–discharge capability, high power density, and exceptional cycle life [...] Read more.
The increasing global demand for high-performance, reliable, and sustainable energy storage systems has accelerated the development of supercapacitors as technologies capable of bridging the performance gap between conventional capacitors and batteries. Supercapacitors combine rapid charge–discharge capability, high power density, and exceptional cycle life through charge storage mechanisms based on ion adsorption and fast surface redox reactions at the electrode–electrolyte interface. This review examines the fundamental operating principles, charge storage mechanisms, electrode materials, mechanical and functional properties, fabrication methods, and engineering applications of modern supercapacitors. Carbon-based materials, metal oxides, conducting polymers, MXenes, sulfides, nitrides, borides, and emerging hybrid systems are critically compared in terms of capacitance, energy density, cycling stability, and mechanical robustness. Additionally, recent advances in scalable manufacturing approaches, including thin-film deposition and printing technologies, are discussed alongside key challenges such as limited energy density, interfacial instability, mechanical degradation, electrolyte compatibility, and large-scale processing. By consolidating recent developments across materials science, electrochemistry, and device engineering, this review provides insight into future directions for next-generation high-performance supercapacitor technologies. Full article
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36 pages, 38341 KB  
Review
Surface Acoustic Wave Devices: New Mechanisms, Enabling Techniques, and Application Frontiers
by Hongsheng Xu, Xiangyu Liu, Weihao Ye, Xiangyu Zeng, Akeel Qadir and Jinkai Chen
Micromachines 2026, 17(4), 494; https://doi.org/10.3390/mi17040494 - 17 Apr 2026
Viewed by 1651
Abstract
Surface Acoustic Wave (SAW) technology, long central to analog signal processing and RF filtering, is undergoing a major renewal. Driven by advances that decouple SAWs from traditional piezoelectric materials and fixed-function devices, the field is gaining unprecedented control over acoustic, optical, and electronic [...] Read more.
Surface Acoustic Wave (SAW) technology, long central to analog signal processing and RF filtering, is undergoing a major renewal. Driven by advances that decouple SAWs from traditional piezoelectric materials and fixed-function devices, the field is gaining unprecedented control over acoustic, optical, and electronic interactions at the micro and nanoscale. This review synthesizes these developments across four fronts: new physical mechanisms for SAW manipulation, emerging material platforms, ranging from thin films to 2D systems, along with reconfigurable device architectures and circuits, and the expanding landscape of applications they enable. Optical methods are reshaping how SAWs are generated and controlled, bypassing the limits of conventional electromechanical coupling. Coherent optical excitation of high-Q SAW cavities via Brillouin-like optomechanical interactions now grants access to modes in non-piezoelectric substrates such as diamond and silicon, while on-chip SAW excitation in photonic waveguides through backward stimulated Brillouin scattering opens new integrated sensing routes. In parallel, magneto-acoustic experiments have revealed nonreciprocal SAW diffraction from resonant scattering in magnetoelastic gratings. On the device side, ZnO thin-film transistors integrated on LiNbO3 exploit acoustoelectric coupling to realize voltage-tunable phase shifters; UHF Z-shaped delay lines achieve high sensitivity in a compact footprint; and parametric synthesis of wideband, multi-stage lattice filters targets 5G-class performance. Atomistic simulations show that SAW propagation in 2D MXene films can be engineered via surface terminations, while aerosol jet printing and SAW-assisted particle patterning provide agile, cleanroom-light fabrication of microfluidic and magnetic components. These advances enable applications ranging from hybrid quantum systems and quantum links to lab-on-a-chip particle control, SBS-based and UHF sensing, reconfigurable RF front-ends, and soft robotic actuators based on patterned magnetic composites. At the same time, optical techniques offer non-contact probes of dissipation, and MXenes and other emerging materials open new regimes of acoustic control. Conclusively, they are transforming SAW technology into a versatile, programmable platform for mediating complex interactions in next-generation electronic, photonic, and quantum systems. Full article
(This article belongs to the Special Issue Surface and Bulk Acoustic Wave Devices, 2nd Edition)
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35 pages, 12319 KB  
Review
A Comprehensive Review on the Rapid Development of Silicon/MXene Nanocomposites for Lithium-Ion Battery Applications
by Narasimharao Kitchamsetti, Sungwook Mhin and HyukSu Han
Batteries 2026, 12(3), 79; https://doi.org/10.3390/batteries12030079 - 24 Feb 2026
Cited by 3 | Viewed by 2000
Abstract
Silicon (Si) has attracted extensive attention as a promising anode material for next-generation lithium-ion batteries (LIBs) due to its ultra-high theoretical capacity, low lithiation potential, and economic advantages. However, drastic volume expansion during cycling and slow reaction kinetics severely compromise its structural stability [...] Read more.
Silicon (Si) has attracted extensive attention as a promising anode material for next-generation lithium-ion batteries (LIBs) due to its ultra-high theoretical capacity, low lithiation potential, and economic advantages. However, drastic volume expansion during cycling and slow reaction kinetics severely compromise its structural stability and practical application. Recently, two-dimensional (2D) MXenes have been explored as effective functional components in Si-based electrodes because of their excellent electrical conductivity, high specific surface area, adjustable surface terminations, and mechanical robustness. When integrated with Si, MXenes serve as conductive matrices that alleviate volumetric stress, enhance charge transport, and accelerate electron/ion diffusion. Consequently, Si/MXene nanocomposites (NCs) exhibit significantly improved lithium (Li) storage performance. This review outlines recent advances in Si/MXene NCs, covering fabrication strategies, structural engineering, and various configurations, including particulate materials, three-dimensional (3D) architectures, films, and fibrous systems, and establishes the relationship between structural design and electrochemical behavior. Remaining challenges and prospective research directions are also discussed to guide the development of high-energy-density LIB anodes. Full article
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14 pages, 2022 KB  
Article
Stable and High-Performance Polyaniline/V2CTx MXene Composite Electrochromic Films Prepared by One-Pot Electrodeposition Method
by Dan Zhou, Qihuang Deng and Liping Yang
Polymers 2025, 17(22), 3079; https://doi.org/10.3390/polym17223079 - 20 Nov 2025
Cited by 1 | Viewed by 1414
Abstract
In order to improve the electrochromic performance of polyaniline (PANI), porous PANI/vanadium carbide MXene (PANI/V2CTx) composite electrochromic films were prepared via a rapid, facile, and low-cost one-pot electrodeposition method from an aqueous solution composed of aniline and V2 [...] Read more.
In order to improve the electrochromic performance of polyaniline (PANI), porous PANI/vanadium carbide MXene (PANI/V2CTx) composite electrochromic films were prepared via a rapid, facile, and low-cost one-pot electrodeposition method from an aqueous solution composed of aniline and V2CTx for the first time. The addition of V2CTx with a 2D layered structure results in the PANI/V2CTx composite films exhibiting significantly different morphologies, structures, electrochemical and electrochromic properties from the pure PANI film. The results show that compared with the pure PANI film, the composite film with optimum V2CTx content possesses superior electrochromic properties, such as higher optical contrast, switching speed, coloration efficiency, and cycling stability. The improved electrochromic properties of the composite film can be ascribed to its unique porous morphology and strong hydrogen bond and/or electrostatic interaction between PANI and V2CTx. This research demonstrates that the one-pot electrodeposition method and the prepared conductive PANI/MXene composite films have potential applications in various fields. Full article
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36 pages, 4531 KB  
Review
Fascinating Frontier, Nanoarchitectonics, as Method for Everything in Materials Science
by Katsuhiko Ariga
Materials 2025, 18(22), 5196; https://doi.org/10.3390/ma18225196 - 15 Nov 2025
Cited by 9 | Viewed by 1587
Abstract
Methodological fusion of materials chemistry, which enables us to create materials, with nanotechnology, which enables us to control nanostructures, could enable us to create advanced functional materials with well controlled nanostructures. Positioned as a post-nanotechnology concept, nanoarchitectonics will enable this purpose. This review [...] Read more.
Methodological fusion of materials chemistry, which enables us to create materials, with nanotechnology, which enables us to control nanostructures, could enable us to create advanced functional materials with well controlled nanostructures. Positioned as a post-nanotechnology concept, nanoarchitectonics will enable this purpose. This review paper highlights the broad scope of applications of the new concept of nanoarchitectonics, selecting and discussing recent papers that contain the term ‘nanoarchitectonics’ in their titles. Topics include controls of dopant atoms in solid electrolytes, transforming the framework of carbon materials, single-atom catalysts, nanorobots and microrobots, functional nanoparticles, nanotubular materials, 2D-organic nanosheets and MXene nanosheets, nanosheet assemblies, nitrogen-doped carbon, nanoporous and mesoporous materials, nanozymes, polymeric materials, covalent organic frameworks, vesicle structures from synthetic polymers, chirality- and topology-controlled structures, chiral helices, Langmuir monolayers, LB films, LbL assembly, nanocellulose, DNA, peptides bacterial cell components, biomimetic nanoparticles, lipid membranes of protocells, organization of living cells, and the encapsulation of living cells with exogenous substances. Not limited to these examples selected in this review article, the concept of nanoarchitectonics is applicable to diverse materials systems. Nanoarchitectonics represents a conceptual framework for creating materials at all levels and can be likened to a method for everything in materials science. Developing technology that can universally create materials with unexpected functions could represent the final frontier of materials science. Nanoarchitectonics will play a significant part in achieving this final frontier in materials science. Full article
(This article belongs to the Special Issue Nanoarchitectonics in Materials Science, Second Edition)
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14 pages, 2318 KB  
Article
Synergistic Effects of MXene and Carbon Nanotubes in Multi-Stimuli-Responsive Chitosan Materials: Combining Shape Memory and Electromagnetic Shielding Functions
by Ziyun Li, Shuai Yang, Sitong Wang, Jiaying Liu, Ning Guo, Zhichao He, Zijian Song and Yingchun Li
Coatings 2025, 15(11), 1332; https://doi.org/10.3390/coatings15111332 - 15 Nov 2025
Cited by 9 | Viewed by 1488
Abstract
Shape memory polymers (SMPs) are a class of smart materials that exhibit unique shape-fixing and recovery abilities, attracting wide attention for applications in electronics, aerospace, and biomedical engineering. Chitosan (CS) as a renewable biopolymer, possessing good biocompatibility, biodegradability, and antimicrobial properties; its use [...] Read more.
Shape memory polymers (SMPs) are a class of smart materials that exhibit unique shape-fixing and recovery abilities, attracting wide attention for applications in electronics, aerospace, and biomedical engineering. Chitosan (CS) as a renewable biopolymer, possessing good biocompatibility, biodegradability, and antimicrobial properties; its use as a matrix enhances the environmental compatibility and bio-adaptability of SMPs. MXene, as a novel two-dimensional material, is characterized by high electrical conductivity, abundant surface functional groups and good hydrophilicity, showing potential in energy storage, electromagnetic shielding and sensing. In this work, CS and poly (vinyl alcohol) (PVA) were used as the polymer matrix, and carbon nanotubes (CNTs) together with MXene were introduced as co-fillers to construct multifunctional composites. The effect of the CNTs/MXene hybrid fillers on mechanical properties, electromagnetic shielding and multi-stimuli-responsive shape memory behavior was systematically investigated. After ratio optimization, the composites showed excellent comprehensive performance: tensile strength reached up to 20.0 MPa, Young’s modulus up to 292.2 MPa, and maximum elongation at break of 23.2%; electromagnetic interference shielding effectiveness (SET) in the X-band (8.2–12.4 GHz) reached a maximum of 10.6 dB; shape fixation rates exceeded 90%; under thermal stimulation, a shape recovery ratio of 98.3% was achieved within 41.7 s; light-driven recovery rate reached 86.5% with a minimal recovery time of 82.3 s; under electrical stimulation the highest recovery rate was 94.1% with a shortest recovery time of 30 s. This study successfully prepared functional multi-stimuli-responsive shape memory composite films and provided a new strategy for the design of green smart materials. Full article
(This article belongs to the Special Issue Multifunctional Polymer Thin Films for Surface Engineering)
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16 pages, 6369 KB  
Article
Plasma–Liquid Synthesis of PLA/MXene Composite Films and Their Structural, Optical, and Photocatalytic Properties
by Nikolay Sirotkin, Anna Khlyustova and Alexander Agafonov
Catalysts 2025, 15(9), 890; https://doi.org/10.3390/catal15090890 - 16 Sep 2025
Cited by 1 | Viewed by 1225
Abstract
This study addresses the need for sustainable, high-performance photocatalytic materials by developing novel polylactide (PLA)/MXene composites. A one-step plasma-liquid synthesis method was employed, utilizing a direct current discharge between metal electrodes (Ti, Mo) in a carbon tetrachloride and PLA solution. This single-step process [...] Read more.
This study addresses the need for sustainable, high-performance photocatalytic materials by developing novel polylactide (PLA)/MXene composites. A one-step plasma-liquid synthesis method was employed, utilizing a direct current discharge between metal electrodes (Ti, Mo) in a carbon tetrachloride and PLA solution. This single-step process simultaneously exfoliates MXene nanosheets (Ti2CClx, Mo2CClx, Mo2TiC2Clx) and incorporates them into the polymer matrix. The resulting composite films exhibit a highly porous morphology and significantly enhanced optical absorption, with band gaps reduced to 0.62–1.15 eV, enabling efficient visible-light harvesting. The composites demonstrate excellent photocatalytic activity for degrading a mixture of organic dyes (Methylene Blue > Rhodamine B > Reactive Red 6C) under visible light. The developed plasma-liquid technique presents a streamlined, efficient route for fabricating visible-light-driven PLA/MXene photocatalysts, offering a sustainable solution for advanced water purification applications. Full article
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19 pages, 3620 KB  
Article
Multifaceted Nanocomposites Combining Phosphorylated PVA, MXene, and Cholesteric Liquid Crystal: Design and Application Insights
by Tăchiță Vlad-Bubulac, Diana Serbezeanu, Elena Perju, Dana Mihaela Suflet, Daniela Rusu, Gabriela Lisa, Tudor-Alexandru Filip and Marius-Andrei Olariu
Nanomaterials 2025, 15(16), 1251; https://doi.org/10.3390/nano15161251 - 14 Aug 2025
Cited by 6 | Viewed by 1802
Abstract
In this study, composite films based on phosphorylated polyvinyl alcohol (PVA-P), Ti3C2Tx MXene, and cholesteryl acetate (ChLC) were designed and characterized to explore their potential in flexible electronic applications. The incorporation of phosphate groups and ChLC enhanced intermolecular [...] Read more.
In this study, composite films based on phosphorylated polyvinyl alcohol (PVA-P), Ti3C2Tx MXene, and cholesteryl acetate (ChLC) were designed and characterized to explore their potential in flexible electronic applications. The incorporation of phosphate groups and ChLC enhanced intermolecular interactions, as confirmed with FTIR spectroscopy. Morphological and optical analyses revealed a transition from homogeneous to phase-separated structures with birefringent textures in ChLC-rich films. Thermal studies demonstrated improved stability and increased glass transition and melting temperatures, particularly in samples with higher ChLC content. Mechanical and dielectric evaluations highlighted the tunability of stiffness, flexibility, permittivity, and dielectric losses depending on MXene and ChLC ratios. These multifunctional films exhibit flame-retardant behavior and show promise for use in stimuli-responsive, sustainable electronic devices such as flexible displays and sensors. Full article
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15 pages, 3400 KB  
Article
Ti3C2TX MXene/Polyaniline-Modified Nylon Fabric Electrode for Wearable Non-Invasive Glucose Monitoring in Sweat
by Lichao Wang, Meng Li, Shengnan Ya, Hang Tian, Kerui Li, Qinghong Zhang, Yaogang Li, Hongzhi Wang and Chengyi Hou
Biosensors 2025, 15(8), 531; https://doi.org/10.3390/bios15080531 - 14 Aug 2025
Cited by 8 | Viewed by 2445
Abstract
Sweat-based electrochemical sensors for wearable applications have attracted substantial interest due to their non-invasive nature, compact design, and ability to provide real-time data. Remarkable advancements have been made in integrating these devices into flexible platforms. While thin-film polymer substrates are frequently employed for [...] Read more.
Sweat-based electrochemical sensors for wearable applications have attracted substantial interest due to their non-invasive nature, compact design, and ability to provide real-time data. Remarkable advancements have been made in integrating these devices into flexible platforms. While thin-film polymer substrates are frequently employed for their durability, the prolonged buildup of sweat on such materials can disrupt consistent sensing performance and adversely affect skin comfort over extended periods. Therefore, investigating lightweight, comfortable, and breathable base materials for constructing working electrodes is essential for producing flexible and breathable sweat electrochemical sensors. In this study, nylon fabric was chosen as the base material for constructing the working electrode. The electrode is prepared using a straightforward printing process, incorporating Ti3C2TX MXene/polyaniline and methylene blue as modification materials in the electronic intermediary layer. The synergistic effect of the modified layer and the multi-level structure of the current collector enhances the electrochemical kinetics on the electrode surface, improves electron transmission efficiency, and enables the nylon fabric-based electrode to accurately and selectively measure glucose concentration in sweat. It exhibits a wide linear range (0.04~3.08 mM), high sensitivity (3.11 μA·mM−1), strong anti-interference capabilities, and high stability. This system can monitor glucose levels and trends in sweat, facilitating the assessment of daily sugar intake for personal health management. Full article
(This article belongs to the Section Biosensor and Bioelectronic Devices)
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29 pages, 6921 KB  
Review
The Advances in Polymer-Based Electrothermal Composites: A Review
by Xiaoli Wu, Ting Yin, Wenyan Liu, Libo Wan and Yijun Liao
Polymers 2025, 17(15), 2047; https://doi.org/10.3390/polym17152047 - 27 Jul 2025
Cited by 8 | Viewed by 3130
Abstract
Polymer-based electrothermal composites (PECs) have been increasingly attracting attention in recent years owing to their flexibility, low density, and high electrothermal efficiency. However, although a large number of reviews have focused on flexible and transparent film heaters as well as polymer-based conductive composites, [...] Read more.
Polymer-based electrothermal composites (PECs) have been increasingly attracting attention in recent years owing to their flexibility, low density, and high electrothermal efficiency. However, although a large number of reviews have focused on flexible and transparent film heaters as well as polymer-based conductive composites, comprehensive reviews of polymer-based electrothermal composites remain limited. Herein, we provide a comprehensive review of recent advancements in polymer-based electrothermal materials. This review begins with an introduction to the electrothermal theoretical basis and the research progress of PECs incorporating various conductive fillers, such as graphene, carbon nanotubes (CNTs), carbon black (CB), MXenes, and metal nanowires. Furthermore, a critical discussion is provided to emphasize the factors influencing the electrothermal conversion efficiency of these composites. Meanwhile, the development of multi-functional electrothermal materials has been also summarized. Finally, the application progress, future prospects, limitations, and potential directions for PEC are discussed. This review aims to serve as a practical guide for engineers and researchers engaged in the development of polymer-based electrothermal composites. Full article
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22 pages, 5400 KB  
Article
Polyaniline/Ti3C2 MXene Composites with Artificial 3D Biomimetic Surface Structure of Natural Macaw Feather Applied for Anticorrosion Coatings
by Chen-Cheng Chien, Yu-Hsuan Liu, Kun-Hao Luo, Ting-Yun Liu, Yi-Ting Kao, Shih-Harn Yang and Jui-Ming Yeh
Biomimetics 2025, 10(7), 465; https://doi.org/10.3390/biomimetics10070465 - 15 Jul 2025
Cited by 4 | Viewed by 2001
Abstract
In this paper, a series of polyaniline (PANI)/Ti3C2 MXene composites (PMCs) with a biomimetic structure were prepared and employed as an anticorrosion coating application. First, the PANI was synthesized by oxidative polymerization with ammonium persulfate as the oxidant. Then, 2D [...] Read more.
In this paper, a series of polyaniline (PANI)/Ti3C2 MXene composites (PMCs) with a biomimetic structure were prepared and employed as an anticorrosion coating application. First, the PANI was synthesized by oxidative polymerization with ammonium persulfate as the oxidant. Then, 2D Ti3C2 MXene nanosheets were prepared by treating the Ti3AlC2 using the optimized minimally intensive layer delamination (MILD) method, followed by characterization via XRD and SEM. Subsequently, the PMC was prepared by the oxidative polymerization of aniline monomers in the presence of Ti3C2 MXene nanosheets, followed by characterization via FTIR, XRD, SEM, TEM, CV, and UV–Visible. Eventually, the PMC coatings with the artificial biomimetic surface structure of a macaw feather were prepared by the nano-casting technique. The corrosion resistance of the PMC coatings, evaluated via Tafel polarization and Nyquist impedance measurements, shows that increasing the MXene loading up to 5 wt % shifts the corrosion potential (Ecorr) on steel from −588 mV to −356 mV vs. SCE, reduces the corrosion current density (Icorr) from 1.09 µA/cm2 to 0.035 µA/cm2, and raises the impedance modulus at 0.01 Hz from 67 kΩ to 3794 kΩ. When structured with the hierarchical feather topography, the PMC coating (Bio-PA-MX-5) further advances the Ecorr to +103.6 mV, lowers the Icorr to 7.22 × 10−4 µA/cm2, and boosts the impedance to 96,875 kΩ. Compared to neat coatings without biomimetic structuring, those with engineered biomimetic surfaces showed significantly improved corrosion protection performance. These enhancements arise from three synergistic mechanisms: (i) polyaniline’s redox catalysis accelerates the formation of a dense passive oxide layer; (ii) MXene nanosheets create a tortuous gas barrier that cuts the oxygen permeability from 11.3 Barrer to 0.9 Barrer; and (iii) the biomimetic surface traps air pockets, raising the water contact angle from 87° to 135°. This integrated approach delivers one of the highest combined corrosion potentials and impedance values reported for thin-film coatings, pointing to a general strategy for durable steel protection. Full article
(This article belongs to the Special Issue Bionics in Engineering Practice: Innovations and Applications)
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29 pages, 3201 KB  
Review
Screen Printing for Energy Storage and Functional Electronics: A Review
by Juan C. Rubio and Martin Bolduc
Electron. Mater. 2025, 6(2), 7; https://doi.org/10.3390/electronicmat6020007 - 30 May 2025
Cited by 20 | Viewed by 8273
Abstract
Printed electronics employ established printing methods to create low-cost, mechanically flexible devices including batteries, supercapacitors, sensors, antennas and RFID tags on plastic, paper and textile substrates. This review focuses on the specific contribution of screen printing to that landscape, examining how ink viscosity, [...] Read more.
Printed electronics employ established printing methods to create low-cost, mechanically flexible devices including batteries, supercapacitors, sensors, antennas and RFID tags on plastic, paper and textile substrates. This review focuses on the specific contribution of screen printing to that landscape, examining how ink viscosity, mesh selection and squeegee dynamics govern film uniformity, pattern resolution and ultimately device performance. Recent progress in advanced ink systems is surveyed, highlighting carbon allotropes (graphene, carbon nano-onions, carbon nanotubes, graphite), silver and copper nanostructures, MXene and functional oxides that collectively enhance mechanical robustness, electrical conductivity and radio-frequency behavior. Parallel improvements in substrate engineering such as polyimide, PET, TPU, cellulose and elastomers demonstrate the technique’s capacity to accommodate complex geometries for wearable, medical and industrial applications while supporting environmentally responsible material choices such as water-borne binders and bio-based solvents. By mapping two decades of developments across energy-storage layers and functional electronics, the article identifies the key process elements, recurring challenges and emerging sustainable practices that will guide future optimization of screen-printing materials and protocols for high-performance, customizable and eco-friendly flexible devices. Full article
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17 pages, 11658 KB  
Article
A Breathable, Highly Sensitive, and Wearable Piezoresistive Sensor with a Wide Detection Range Based on Gradient Porous PU@MXene/CNT Film for Electronic Skin
by Xiuli Yang, Feiran He, Huihui Qiao, Shuibo Yang, Dehua Wen, Kaige Yang, Ziyi Dang and Yin He
Polymers 2025, 17(11), 1530; https://doi.org/10.3390/polym17111530 - 30 May 2025
Cited by 4 | Viewed by 3082
Abstract
Developing flexible sensors that combine high sensitivity, a wide detection range, and comfortable wearability remains a key challenge in the development of electronic skin. This study presents a breathable, highly sensitive, and wearable piezoresistive sensor based on the preparation of hierarchical microporous PU@MXene [...] Read more.
Developing flexible sensors that combine high sensitivity, a wide detection range, and comfortable wearability remains a key challenge in the development of electronic skin. This study presents a breathable, highly sensitive, and wearable piezoresistive sensor based on the preparation of hierarchical microporous PU@MXene + CNT films and single-sided electrodes using a simple and effective method. Distilled water was used as a non-solvent to induce the separation of polyurethane films (PU) with different mass fractions, forming a gradient porous structure with inconsistent pore morphologies in the upper and lower layers. Three-dimensional structure analysis of the hierarchical porous films with varying gradients, conducted using computed tomography, revealed that the porous structures formed after phase separation of PU solutions with different mass fractions exhibited different morphologies. As the mass fraction increased, the pore size, pore volume, and porosity gradually decreased while the surface area gradually increased. The greater the gradient of the constructed porous film, the more significant the difference between the upper- and lower-layer structures. A flexible sensor prepared using the PU@MXene + CNT porous film with the largest gradient exhibited excellent sensitivity in a wide detection range from 0.7 to 20 kPa, which was higher than that of porous films with other gradients, demonstrating high stability (>8000 cycles). The air permeability and moisture permeability of PU@MXene + CNT with the largest gradient were 0.9922 L/m2/s and 1123.6 g/m2/day, respectively, and these values were 1.35 and 4.40 times those of the non-porous film. Therefore, the constructed flexible piezoresistive sensor with a gradient porous structure had both high sensitivity and wide detection range, as well as good air and moisture permeability. Finally, the sensor successfully monitored human movements, including throat activity, finger motions, and arm bending, demonstrating its potential for wearable electronic applications. Full article
(This article belongs to the Section Polymer Membranes and Films)
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