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Keywords = Linear Active Disturbance Rejection Control (LADRC)

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26 pages, 2950 KB  
Article
Decoupling-Free Attitude Control of UAV Considering High-Frequency Disturbances: A Modified Linear Active Disturbance Rejection Method
by Changjin Dong, Yan Huo, Nanmu Hui, Xiaowei Han, Binbin Tu, Zehao Wang and Jiaying Zhang
Actuators 2025, 14(10), 504; https://doi.org/10.3390/act14100504 - 18 Oct 2025
Viewed by 252
Abstract
With the rapid development of unmanned aerial vehicle (UAV) technology, quadrotor UAVs have demonstrated extensive application potential in various fields. However, due to parameter uncertainties and strong coupling, the flight attitude of quadrotors is prone to external disturbances, posing challenges for achieving precise [...] Read more.
With the rapid development of unmanned aerial vehicle (UAV) technology, quadrotor UAVs have demonstrated extensive application potential in various fields. However, due to parameter uncertainties and strong coupling, the flight attitude of quadrotors is prone to external disturbances, posing challenges for achieving precise control and stable flight. In this paper, we address the tracking control problem under unknown command rate variations by proposing a Modified Linear Active Disturbance Rejection Control (LADRC) strategy, aiming to enhance flight stability and anti-disturbance capability in complex environments. First, based on the attitude dynamics model of quadrotors, an LADRC technique is adopted to realize three-channel decoupling-free control. By integrating a parameter estimator, the proposed method can compensate unknown disturbances in real time, thereby improving the system’s anti-disturbance ability and dynamic response performance. Second, to further enhance system robustness, a linear extended state observer (LESO) is designed to accurately estimate the tracking error rate and total disturbances. Additionally, a Levant differentiator is introduced to replace the traditional differentiation component for optimizing the response speed of command rate. Finally, a modified LADRC controller incorporating error rate estimation is constructed. Simulation results validate that the proposed scheme maintains good tracking accuracy under high-frequency disturbances, providing an effective solution for stable UAV flight in complex scenarios. Compared with traditional control methods, the modified LADRC strategy exhibits significant advantages in tracking performance, anti-disturbance capability, and dynamic response. This research not only offers a novel perspective and solution for quadrotor control problems but also holds important implications for improving UAV performance and reliability in practical applications. Full article
(This article belongs to the Section Control Systems)
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16 pages, 2759 KB  
Article
Research on Linear Active Disturbance Rejection Control of Electrically Excited Motor for Vehicle Based on ADP Parameter Optimization
by Heping Ling, Junzhi Zhang and Hua Pan
Actuators 2025, 14(9), 440; https://doi.org/10.3390/act14090440 - 4 Sep 2025
Viewed by 414
Abstract
In the three-motor hybrid architecture, the auxiliary drive uses electrically excited synchronous motor (EESM), which has the advantages of high torque density, wide speed range and strong anti-demagnetization ability. However, the strong electromagnetic coupling between the field winding and the armature winding leads [...] Read more.
In the three-motor hybrid architecture, the auxiliary drive uses electrically excited synchronous motor (EESM), which has the advantages of high torque density, wide speed range and strong anti-demagnetization ability. However, the strong electromagnetic coupling between the field winding and the armature winding leads to the difficulty of current control, and the traditional PID has limitations in dynamic response and immunity. In order to solve this problem, a linear active disturbance rejection control (LADRC) method for the rotor of EESM is proposed in this paper, linear extended state observer (LESO) is used to estimate and compensate the system internal and external disturbances (such as winding coupling and parameter perturbation) in real time. The method only uses the input and output of the system and does not depend on any mechanical parameters, so that the torque response is improved by 50%, and the steady-state fluctuation is reduced by 10.2%. In addition, an adaptive dynamic programming (ADP) parameter optimization strategy is proposed to solve the bandwidth parameter tuning problem of LADRC algorithm in complex operating conditions, and the related mathematical analysis of optimality properties is given. Finally, the proposed method is compared with the traditional PI controller in several operating conditions of EESM, and the effectiveness of the proposed method is validated by the corresponding results. Full article
(This article belongs to the Section Control Systems)
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21 pages, 2990 KB  
Article
Research on Speed Control of PMSM Based on Super-Twisting Sliding Mode Corrected Differential Linear Active Disturbance Rejection
by Fei Tan, Yuxin Ma and Chaohui Zhao
Energies 2025, 18(17), 4555; https://doi.org/10.3390/en18174555 - 28 Aug 2025
Viewed by 612
Abstract
To improve the dynamic response and disturbance rejection performance of a permanent magnet synchronous motor (PMSM) speed control system, this paper designs a speed control strategy of PMSM based on super-twisting sliding mode corrected differential linear active disturbance rejection (STSM-CDLADRC). First, the speed [...] Read more.
To improve the dynamic response and disturbance rejection performance of a permanent magnet synchronous motor (PMSM) speed control system, this paper designs a speed control strategy of PMSM based on super-twisting sliding mode corrected differential linear active disturbance rejection (STSM-CDLADRC). First, the speed loop model of a permanent magnet synchronous motor based on traditional LADRC is established. Second, the observer of LADRC is reconstructed according to the principle of error control, and the differential linear extended state observer (DLESO) is obtained. Then, to solve the observation hysteresis problem existing in the DLESO, the phase lead correction unit is introduced, and a corrected DLESO is designed (CDLESO); on this basis, the feedback rate in LADRC is also improved by using the super-twisting sliding mode control algorithm to design the super-twisting sliding mode linear state error feedback rate (STSM-LSEF), which improves the dynamic response performance of the system. Finally, the effectiveness and feasibility of the designed control strategy are verified by MATLAB/Simulink simulation and an experimental platform, and the results show that in the speed control system of the PMSM, the strategy effectively improves the dynamic response performance and anti-disturbance performance of the system. Full article
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21 pages, 6784 KB  
Article
A Second-Order LADRC-Based Control Strategy for Quadrotor UAVs Using a Modified Crayfish Optimization Algorithm and Fuzzy Logic
by Kelin Li, Guangzhao Wang and Yalei Bai
Electronics 2025, 14(15), 3124; https://doi.org/10.3390/electronics14153124 - 5 Aug 2025
Viewed by 607
Abstract
To enhance the rapid and stable tracking of a specified trajectory by quadcopter drones, while ensuring a degree of resistance to external wind disturbances, this paper proposes an integrated control strategy that combines an optimization algorithm and fuzzy control. In this system, both [...] Read more.
To enhance the rapid and stable tracking of a specified trajectory by quadcopter drones, while ensuring a degree of resistance to external wind disturbances, this paper proposes an integrated control strategy that combines an optimization algorithm and fuzzy control. In this system, both the position and attitude loops utilize second-order Linear Active Disturbance Rejection Control (LADRC) controllers, supplemented by fuzzy controllers. These controllers have been optimized using a modified crayfish optimization algorithm (MCOA), resulting in a dual-closed-loop control system. In comparisons with both the dual-closed-loop LADRC controller and the dual-closed-loop fuzzy control LADRC controller, the proposed method reduces the rise time by 52.87% in the X-channel under wind-free conditions, reduces the maximum trajectory tracking error by 86.37% under wind-disturbed conditions, and reduces the ITAE exponent by 66.2%, which demonstrates that the newly designed system delivers excellent tracking speed and accuracy along the specified trajectory. Furthermore, it remains effective even in the presence of external disturbances, it can reliably maintain the target position and the attitude angle, demonstrating strong resistance to interference and stability. Full article
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22 pages, 4629 KB  
Article
Wind-Resistant UAV Landing Control Based on Drift Angle Control Strategy
by Haonan Chen, Zhengyou Wen, Yu Zhang, Guoqiang Su, Liaoni Wu and Kun Xie
Aerospace 2025, 12(8), 678; https://doi.org/10.3390/aerospace12080678 - 29 Jul 2025
Cited by 1 | Viewed by 613
Abstract
Addressing lateral-directional control challenges during unmanned aerial vehicle (UAV) landing in complex wind fields, this study proposes a drift angle control strategy that integrates coordinated heading and trajectory regulation. An adaptive radius optimization method for the Dubins approach path is designed using wind [...] Read more.
Addressing lateral-directional control challenges during unmanned aerial vehicle (UAV) landing in complex wind fields, this study proposes a drift angle control strategy that integrates coordinated heading and trajectory regulation. An adaptive radius optimization method for the Dubins approach path is designed using wind speed estimation. By developing a wind-coupled flight dynamics model, we establish a roll angle control loop combining the L1 nonlinear guidance law with Linear Active Disturbance Rejection Control (LADRC). Simulation tests against conventional sideslip approach and crab approach, along with flight tests, confirm that the proposed autonomous landing system achieves smoother attitude transitions during landing while meeting all touchdown performance requirements. This solution provides a theoretically rigorous and practically viable approach for safe UAV landings in challenging wind conditions. Full article
(This article belongs to the Section Aeronautics)
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26 pages, 12786 KB  
Article
EMB System Design and Clamping Force Tracking Control Research
by Junyi Zou, Haojun Yan, Yunbing Yan and Xianping Huang
Modelling 2025, 6(3), 72; https://doi.org/10.3390/modelling6030072 - 25 Jul 2025
Viewed by 860
Abstract
The electromechanical braking (EMB) system is an important component of intelligent vehicles and is also the core actuator for longitudinal dynamic control in autonomous driving motion control. Therefore, we propose a new mechanism layout form for EMB and a feedforward second-order linear active [...] Read more.
The electromechanical braking (EMB) system is an important component of intelligent vehicles and is also the core actuator for longitudinal dynamic control in autonomous driving motion control. Therefore, we propose a new mechanism layout form for EMB and a feedforward second-order linear active disturbance rejection controller based on clamping force. This solves the problem of excessive axial distance in traditional EMB and reduces the axial distance by 30%, while concentrating the PCB control board for the wheels on the EMB housing. This enables the ABS and ESP functions to be integrated into the EMB system, further enhancing the integration of line control and active safety functions. A feedforward second-order linear active disturbance rejection controller (LADRC) based on the clamping force of the brake caliper is proposed. Compared with the traditional clamping force control methods three-loop PID and adaptive fuzzy PID, it improves the response speed, steady-state error, and anti-interference ability. Moreover, the LADRC has more advantages in parameter adjustment. Simulation results show that the response speed is increased by 130 ms, the overshoot is reduced by 9.85%, and the anti-interference ability is increased by 41.2%. Finally, the feasibility of this control algorithm was verified through the EMB hardware-in-the-loop test bench. Full article
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28 pages, 42031 KB  
Article
A Building Crack Detection UAV System Based on Deep Learning and Linear Active Disturbance Rejection Control Algorithm
by Lei Zhang, Lili Gong, Le Wang, Zhou Wang and Song Yan
Electronics 2025, 14(15), 2975; https://doi.org/10.3390/electronics14152975 - 25 Jul 2025
Viewed by 1026
Abstract
This paper presents a UAV-based building crack real-time detection system that integrates an improved YOLOv8 algorithm with Linear Active Disturbance Rejection Control (LADRC). The system is equipped with a high-resolution camera and sensors to capture high-definition images and height information. First, a trajectory [...] Read more.
This paper presents a UAV-based building crack real-time detection system that integrates an improved YOLOv8 algorithm with Linear Active Disturbance Rejection Control (LADRC). The system is equipped with a high-resolution camera and sensors to capture high-definition images and height information. First, a trajectory tracking controller based on LADRC was designed for the UAV, which uses a linear extended state observer to estimate and compensate for unknown disturbances such as wind interference, significantly enhancing the flight stability of the UAV in complex environments and ensuring stable crack image acquisition. Secondly, we integrated Convolutional Block Attention Module (CBAM) into the YOLOv8 model, dynamically enhancing crack feature extraction through both channel and spatial attention mechanisms, thereby improving recognition robustness in complex backgrounds. Lastly, a skeleton extraction algorithm was applied for the secondary processing of the segmented cracks, enabling precise calculations of crack length and average width and outputting the results to a user interface for visualization. The experimental results demonstrate that the system successfully identifies and extracts crack regions, accurately calculates crack dimensions, and enables real-time monitoring through high-speed data transmission to the ground station. Compared to traditional manual inspection methods, the system significantly improves detection efficiency while maintaining high accuracy and reliability. Full article
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27 pages, 16207 KB  
Article
Adaptive Linear Active Disturbance Rejection Cooperative Control of Multi-Point Hybrid Suspension System
by Shuai Yang, Jie Yang and Fazhu Zhou
Actuators 2025, 14(7), 312; https://doi.org/10.3390/act14070312 - 24 Jun 2025
Viewed by 420
Abstract
The hybrid maglev train exhibits advantages such as a large suspension gap, high load-to-weight ratio, and low suspension energy consumption. However, challenges, including unmodeled uncertainties and multi-point coupling interference in the suspension system, may degrade control performance. To enhance the global anti-interference capability [...] Read more.
The hybrid maglev train exhibits advantages such as a large suspension gap, high load-to-weight ratio, and low suspension energy consumption. However, challenges, including unmodeled uncertainties and multi-point coupling interference in the suspension system, may degrade control performance. To enhance the global anti-interference capability of the multi-point hybrid suspension system, an adaptive linear active disturbance rejection cooperative control (ALADRCC) method is proposed. First, dynamic models of single-point and multi-point hybrid suspension systems are established, and coupling relationships among multiple suspension points are analyzed. Second, an adaptive linear extended state observer (ALESO) is designed to improve dynamic response performance and noise suppression capability. Subsequently, a coupling cooperative compensator (CCC) is designed and integrated into the linear error feedback control law of adaptive linear active disturbance rejection control (ALADRC), enabling cross-coupling compensation between the suspension gap and its variation rate to enhance multi-point synchronization. Then, the simulation models are constructed on MATLAB/Simulink to validate the effectiveness of ALESO and CCC. Finally, a multi-point hybrid suspension experimental platform is built. Comparative experiments with PID and conventional LADRC demonstrate that the proposed ALADRC achieves faster response speed and effective system noise suppression. Additional comparisons with PID and ALADRC confirm that ALADRCC significantly reduces synchronization errors between adjacent suspension points, exhibiting superior global anti-interference performance. Full article
(This article belongs to the Special Issue Advanced Theory and Application of Magnetic Actuators—2nd Edition)
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17 pages, 2712 KB  
Article
Height Control and Experimental Study of Linear Motor-Based Active Suspension Systems
by Chao Jiang and Jialing Yao
Electronics 2025, 14(12), 2482; https://doi.org/10.3390/electronics14122482 - 18 Jun 2025
Viewed by 921
Abstract
This study addresses the challenge of ride height control in linear motor-based active suspension systems by proposing a control strategy based on linear active disturbance rejection control (LADRC). The effectiveness of the proposed approach is experimentally validated using a high-precision test platform built [...] Read more.
This study addresses the challenge of ride height control in linear motor-based active suspension systems by proposing a control strategy based on linear active disturbance rejection control (LADRC). The effectiveness of the proposed approach is experimentally validated using a high-precision test platform built on the NI cRIO-9014 real-time controller. The platform integrates a permanent magnet synchronous linear motor, a motor driver, acceleration sensors, and a vibration control system to realize closed-loop control of vehicle body height. Experimental results demonstrate that, compared with conventional PID control, LADRC achieves superior performance in height regulation accuracy, dynamic responsiveness, vertical acceleration suppression, and steady-state stability. In step response experiments, LADRC reduces the regulation time by 53.8% (from 1.3 s to 0.6 s) and lowers the steady-state error from 0.502 mm to 0.05 mm. In sinusoidal trajectory tracking tests, the LADRC approach reduces peak and RMS tracking errors by 81.5% and 80.3%, respectively. Moreover, under random road excitation, LADRC effectively attenuates high-frequency body vibrations, with reductions of 29.58% in peak vertical acceleration and 12.23% in RMS acceleration. Full article
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21 pages, 2438 KB  
Article
Robust Load Frequency Control in Cyber-Vulnerable Smart Grids with Renewable Integration
by Rambaboo Singh, Ramesh Kumar, Utkarsh Raj and Ravi Shankar
Energies 2025, 18(11), 2899; https://doi.org/10.3390/en18112899 - 31 May 2025
Viewed by 786
Abstract
Frequency regulation (FR) constitutes a fundamental aspect of power system stability, particularly in the context of the growing integration of intermittent renewable energy sources (RES) and electric vehicles (EVs). The load frequency control (LFC) mechanism, essential for achieving FR, is increasingly reliant on [...] Read more.
Frequency regulation (FR) constitutes a fundamental aspect of power system stability, particularly in the context of the growing integration of intermittent renewable energy sources (RES) and electric vehicles (EVs). The load frequency control (LFC) mechanism, essential for achieving FR, is increasingly reliant on communication infrastructures that are inherently vulnerable to cyber threats. Cyberattacks targeting these communication links can severely compromise coordination among smart grid components, resulting in erroneous control actions that jeopardize the security and stability of the power system. In light of these concerns, this study proposes a cyber-physical LFC framework incorporating a fuzzy linear active disturbance rejection controller (F-LADRC), wherein the controller parameters are systematically optimized using the quasi-opposition-based reptile search algorithm (QORSA). Furthermore, the proposed approach integrates a comprehensive cyberattack detection and prevention scheme, employing Haar wavelet transforms for anomaly detection and long short-term memory (LSTM) networks for predictive mitigation. The effectiveness of the proposed methodology is validated through simulations conducted on a restructured power system integrating RES and EVs, as well as a modified IEEE 39-bus test system. The simulation outcomes substantiate the capability of the proposed framework to deliver robust and resilient frequency regulation, maintaining system frequency and tie-line power fluctuations within nominal operational thresholds, even under adverse cyberattack scenarios. Full article
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22 pages, 21215 KB  
Article
High-Performance Two-Stage DC/DC Converter Based on LADRC-PI Hybrid Control for PEM Electrolyzer Hydrogen Production
by Qingshuai Yu, Zhenao Sun, Yetong Han, Tuanlong Zhang, Rongxing Zhang and Muhua Lin
Micromachines 2025, 16(6), 665; https://doi.org/10.3390/mi16060665 - 31 May 2025
Viewed by 1021
Abstract
While DC/DC converters for water electrolysis systems have been widely investigated, they inherently face a critical compromise between wide voltage regulation capabilities and dynamic response characteristics. This study is based on a two-stage hybrid topology (TSIB-TPLLC) that synergistically combines a two-phase interleaved buck [...] Read more.
While DC/DC converters for water electrolysis systems have been widely investigated, they inherently face a critical compromise between wide voltage regulation capabilities and dynamic response characteristics. This study is based on a two-stage hybrid topology (TSIB-TPLLC) that synergistically combines a two-phase interleaved buck converter with a three-phase LLC resonant converter to resolve this challenge. The first-stage interleaved buck converter enables wide-range voltage regulation while reducing input current ripple and minimizing intermediate bus capacitance through phase-interleaved operation. The subsequent three-phase LLC stage operates at a fixed resonant frequency, achieving inherent output current ripple suppression through multi-phase cancellation while maintaining high conversion efficiency. A dual-loop control architecture incorporating linear active disturbance rejection control (LADRC) with PI compensation is developed to improve transient response compared to conventional PI-based methods. Finally, a 1.2 kW experimental prototype with an input voltage of 250 V and an output voltage of 24 V demonstrates the converter’s operational feasibility and enhanced steady-state/transient performance, confirming its suitability for hydrogen production applications. Full article
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15 pages, 4478 KB  
Article
Fractional-Order Linear Active Disturbance Rejection Control Strategy for DC-DC BUCK Converters
by Jiahao Zhang and Shuqing Wang
Electronics 2025, 14(11), 2226; https://doi.org/10.3390/electronics14112226 - 30 May 2025
Cited by 1 | Viewed by 634
Abstract
This paper explores the problems of slow response speed, poor anti-interference performance, and low control accuracy that exist in traditional Active Disturbance Rejection Control methods in Buck-type DC/DC converters. To address these issues, a fractional-order Active Disturbance Rejection Control (FO-LADRC) controller is proposed [...] Read more.
This paper explores the problems of slow response speed, poor anti-interference performance, and low control accuracy that exist in traditional Active Disturbance Rejection Control methods in Buck-type DC/DC converters. To address these issues, a fractional-order Active Disturbance Rejection Control (FO-LADRC) controller is proposed to enhance the dynamic characteristics and anti-interference ability of Buck-type DC/DC converters, while expanding the control range and flexibility of traditional linear Active Disturbance Rejection Control (LADRC). Firstly, the mathematical model of the Buck-type DC/DC converter is established. Secondly, based on Active Disturbance Rejection Control, a fractional-order linear Extended State Observer (FO-LESO) is constructed to estimate the model error and external disturbance of the system. Then, the stability of the system is studied through transfer function and error analysis. Finally, the effectiveness of the FO-LADRC controller method is verified through simulation. The simulation and experiment results show that the proposed FO-LADRC method outperforms traditional PI and LADRC methods in terms of dynamic performance. It can effectively improve the dynamic characteristics of the system and enhance the anti-interference ability of the system. Full article
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28 pages, 6935 KB  
Article
A Hybrid Quadrotor Unmanned Aerial Vehicle Control Strategy Using Self-Adaptive Bald Eagle Search and Fuzzy Logic
by Yalei Bai, Kelin Li and Guangzhao Wang
Electronics 2025, 14(11), 2112; https://doi.org/10.3390/electronics14112112 - 22 May 2025
Cited by 1 | Viewed by 779
Abstract
In this study, we propose an innovative inner–outer loop control framework for a quadcopter unmanned aerial vehicle (UAV) that significantly enhances the trajectory-tracking speed and accuracy while enhancing robustness against external disturbances. The inner loop employs a Linear Active Disturbance Rejection Controller (LADRC) [...] Read more.
In this study, we propose an innovative inner–outer loop control framework for a quadcopter unmanned aerial vehicle (UAV) that significantly enhances the trajectory-tracking speed and accuracy while enhancing robustness against external disturbances. The inner loop employs a Linear Active Disturbance Rejection Controller (LADRC) and the outer loop a proportion integral differential (PID) controller, unified within a fuzzy control scheme. We introduce a Self-Adaptive Bald Eagle Search Optimization algorithm to optimize the initial controller settings, thereby accelerating convergence and improving parameter-tuning precision. Simulation results show that our proposed controller outperforms the conventional two-loop cascade PID configuration, as well as alternative strategies combining an outer-loop PID with a second-order inner-loop LADRC or a fuzzy-enhanced PID-LADRC approach. Moreover, the system maintains the desired position and attitude under external perturbations, underscoring its superior disturbance-rejection capability and stability. Full article
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19 pages, 8000 KB  
Article
Improved Bipolar Coordinate Control Strategy for 400 Hz Inverter in Aviation Ground Power Supply
by Xinwen Bi, Shuairan Yu, Pengfei Liu and Yanming Cheng
Symmetry 2025, 17(5), 716; https://doi.org/10.3390/sym17050716 - 7 May 2025
Viewed by 531
Abstract
This paper presents an enhanced bipolar control strategy for 400 Hz three-phase inverters in aviation ground power supplies, with a focus on maintaining symmetry in power output under unbalanced load conditions. The strategy integrates Linear Active Disturbance Rejection Control (LADRC) for robust positive [...] Read more.
This paper presents an enhanced bipolar control strategy for 400 Hz three-phase inverters in aviation ground power supplies, with a focus on maintaining symmetry in power output under unbalanced load conditions. The strategy integrates Linear Active Disturbance Rejection Control (LADRC) for robust positive sequence voltage regulation, Proportional Integral with repetitive control (PI + RC) for harmonic suppression in positive sequence currents, and a Quasi-Proportional Resonance (QPR) controller for negative sequence components in the static coordinate system. By doing so, it simplifies negative sequence control and combines PI + RC to improve the dynamic response and eliminate periodic errors. In the context of symmetry, the proposed strategy effectively reduces the total harmonic distortion (THD) and the three-phase current imbalance degree. Simulation results show significant improvements: under balanced loads, THD is reduced by 41.5% (from 1.95% to 1.14%) compared to traditional PI control; under single-phase and three-phase unbalanced loads, THD decreases by 52.7% (2.56% to 1.21%) and 48.1% (2.39% to 1.24%), respectively. The system’s settling time during load transients is shortened by over 30%, and the three-phase current imbalance degree is reduced by 60–70%, which validates the strategy’s effectiveness in enhancing power quality and system stability, thus restoring and maintaining the symmetry of the power output. Full article
(This article belongs to the Special Issue Applications of Symmetry Three-Phase Electrical Power Systems)
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18 pages, 5462 KB  
Article
A Composite Linear Active Disturbance Rejection Control-Sliding Mode Control Strategy with Nominal Model Compensation for Precision Motion Tracking in Semiconductor Die Attach Machines
by Huairong Chen, Yonghong Zhang, Wen Li, Xiang Zhang and Weiming Liang
Symmetry 2025, 17(5), 636; https://doi.org/10.3390/sym17050636 - 23 Apr 2025
Viewed by 565
Abstract
In this paper, the concept of symmetry is utilized to design the composite controller for the die attach machine’s motion platform—that is, the construction and the solution of the nominal model-based composite controller design approach are symmetrical. With escalating demands for ultra-high-speed operations [...] Read more.
In this paper, the concept of symmetry is utilized to design the composite controller for the die attach machine’s motion platform—that is, the construction and the solution of the nominal model-based composite controller design approach are symmetrical. With escalating demands for ultra-high-speed operations and microscale positioning accuracy (<5 μm) in semiconductor manufacturing, motion platforms face critical challenges, including high-speed instability, positioning jitter, and insufficient disturbance rejection. To address these limitations, a composite control strategy integrating nominal model-based linear active disturbance rejection control (NMLADRC) with sliding mode control (SMC) is developed. The synergistic interaction ensures the concurrent realization of robust tracking accuracy and rapid transient convergence. Simulation results demonstrate significant improvements over conventional PI control, LADRC, and NMLADRC. The phase lag is reduced by 50.04%, 36.34%, and 23.07%, respectively, while positioning time within ±5 μm accuracy threshold is shortened by 44.00%, 56.31%, and 31.51% when tracking the executed motion profile. The composite controller substantially enhances motion control precision, strengthens disturbance rejection capability, and improves system stability during high-speed operations. These advancements highlight the method’s strong practical applicability in precision motion control systems requiring both rapid response and microscale positioning accuracy. Full article
(This article belongs to the Section Engineering and Materials)
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