Search Results (17)

Developing Cu-based composites with excellent electrical and mechanical properties under multiphysics-coupled service conditions remains challenging. Novel Cu-Nb-Gr composites were fabricated by high-energy ball milling and High-pressure Multi-field Assisted Rapid Sintering. Experiments combined with computational fluid dynamics (CFD) and finite element method (FEM) simulations were used to investigate how Gr regulates material performance. The incorporation of 3 vol.% Gr promoted the formation of a semi-continuous Gr-rich structure coupled with an Nb-rich load-bearing structure. Under arc erosion, the semi-continuous Gr-rich structure provided efficient heat-conduction pathways, reducing the peak temperature and metal-vapor recoil force, while the Nb-rich load-bearing structure suppressed liquid–metal spattering and stabilized the molten pool. Simultaneously, Gr dynamically spread to form a continuous solid-lubricating film during sliding friction, significantly reducing the coefficient of friction and interfacial shear stress. Furthermore, under compressive loading, the semi-continuous Gr-rich structure coupled with the Nb-rich load-bearing structure alleviated interfacial elastic–modulus mismatch and extreme stress concentration, limiting macroscopic plastic deformation of the matrix. Consequently, Cu-Nb-3Gr achieved a favorable balance of arc-erosion resistance, wear resistance, and compressive performance, providing a new strategy for improving conventional Cu-based composites. Full article

W-Mo-Cu composites show promise for advanced applications, but their properties require optimization. In this study, a novel approach utilizing Cu-coated graphene (Cu@Gr) reinforcement with skeleton relative density adjustment was employed to tailor the microstructure and properties of W-Mo-Cu composites fabricated via infiltration sintering (1300 °C, 1.5 h). The results revealed that Cu@Gr significantly promoted sintering densification, modified the phase composition, and enhanced the properties of the composite. Specifically, the addition of 0.4 wt.% Cu@Gr resulted in a relative density of 98% for the composite, representing an 8% increase compared to the material without Cu@Gr. Furthermore, when higher amounts of Cu@Gr were incorporated, the composite consistently exhibited a high degree of densification. In addition to the primary W, Mo, and Cu phases, molybdenum carbide, Mo₂C, was formed at 0.4 wt.% Cu@Gr, with its content rising proportionally to graphene dosage. Notably, the composite containing 0.6 wt.% Cu@Gr exhibits the highest thermal conductivity and electrical conductivity, showing 64% and 73% increases, respectively, versus Cu@Gr-free samples. Additionally, although W-Mo green compact density variations (73–85%) did not compromise graphene-induced densification, a higher green compact density reduced the thermal/electrical conductivities but increased the hardness. These findings demonstrate that controlled Cu@Gr incorporation and green compact optimization synergistically improve the properties of W-Mo-Cu composites, providing insights into high-performance material design. Full article

In recent years, driven by the swift progress in nanotechnology and catalytic science, researchers in the field of physical chemistry have been vigorously exploring novel catalysts designed to enhance the efficiency and selectivity of a broad spectrum of chemical reactions. Against this backdrop, Cu clusters supported on defective graphene (Cu_n@GR, where n = 5, 6) function as two-dimensional nanocatalysts, demonstrating exceptional catalytic activity in the electrochemical reduction of carbon dioxide (CO₂RR). A comprehensive investigation into the catalytic properties of these materials has been undertaken using density functional theory (DFT) calculations. By tailoring the configuration of Cu_n@GR, specific reduction products such as CH₄ and CH₃OH can be selectively produced. The product selectivity is quantitatively analyzed through free energy calculations. Remarkably, the Cu₅@GR catalyst enables the electrochemical reduction of CO₂ to CH₄ with a significantly low overpotential of −0.31 eV. Furthermore, the overpotential of the hydrogen evolution reaction (HER) is higher than that of the conversion of CO₂ to CH₄; hence, the HER is unlikely to interfere and impede the efficiency of CH₄ production. This study demonstrates that Cu₅@GR offers low overpotential and high catalytic efficiency, providing a theoretical foundation for the design and experimental synthesis of composite nanocatalysts. Full article

Copper-based composites with enhanced strength and conductivity are critically important for improving efficiency and reducing energy consumption in the energy and power industries. However, scalable production of copper-based composites that simultaneously enhance both conductivity and strength through conventional methods remains a significant challenge. This work explores the synthesis of high-quality graphene/copper (Gr/Cu) composite powders using in situ chemical vapor deposition (CVD). These powders were further processed through powder metallurgy and annealing techniques to produce wires with both high conductivity and increased mechanical strength. The morphology, structure and properties of Gr/Cu composite powders with different morphologies and graphene content were systematically analyzed by means of advanced characterization technology and metallographic structure analysis. The integration of high-quality graphene not only facilitated rapid electron transfer pathways but also enhanced mechanical properties through mechanisms such as grain refinement and load transfer. The produced annealed Gr/Cu composite wires exhibited electrical conductivities exceeding 100% International Annealed Copper Standard (IACS) and tensile strengths above 238 MPa. These findings are vital for the development of a new generation of high-conductivity electrical copper materials and products, contributing to the restructuring of energy resources and advancing the electrical copper industry. Full article

Given the increase in current density in the constituent materials of electrical systems, improving the electrical conductivity of these materials, particularly copper (Cu), is crucial. This would also help to mitigate the heat generated by Joule heating. The incorporation of graphene (Gr) into a composite material (Cu/Gr) is a viable solution. However, to ensure the proper transfer of properties between the reinforcement and the matrix, several elements must be considered, including the orientation of the reinforcement. As a 2D material, controlling graphene’s orientation within the structure is essential but often overlooked. To address this issue, hot rolling was implemented to improve the alignment of the reinforcement. The inclusion of graphene led to a 12 HV increase in the material’s hardness, demonstrating a positive composite effect. Simultaneously, rolling increased the material’s hardness from 67.6 to 75.1 HV by introducing more dislocations into the material. To characterize the graphene’s alignment, polarized Raman spectroscopy was used. This technique highlighted the improved alignment of the reinforcement in the rolling direction, a change that was visible and confirmed by scanning electron microscopy micrographs. Full article

In response to the growing demand for lightweight yet robust materials in electric vehicle (EV) battery casings, this study introduces an advanced carbon fiber-reinforced composite (CFRC). This novel material is engineered to address critical aspects of EV battery casing requirements, including mechanical strength, electromagnetic interference (EMI) shielding, and thermal management. The research strategically combines carbon composite components with copper-plated polyester non-woven fabric (CFRC/Cu) and melamine foam board (CFRC/Me) into a sandwich-structure composite plus a series of composites with graphite particle-integrated matrix resin (CFRC+Gr). Dynamic mechanical analysis (DMA) revealed that the inclusion of copper-plated fabric significantly enhanced the stiffness, and the specific tensile strength of the new composites reached 346.8 MPa/(g/cm³), which was higher than that of other metal materials used for EV battery casings. The new developed composites had excellent EMI shielding properties, with the highest shielding effectives of 88.27 dB from 30 MHz to 3 GHz. Furthermore, after integrating the graphite particles, the peak temperature of all composites via Joule heating was increased. The CFRC+Gr/Me reached 68.3 °C under a 5 V DC power supply after 180 s. This research presents a comprehensive and innovative approach that adeptly balances mechanical, electromagnetic, and thermal requirements for EV battery casings. Full article

Duckweed is a plant with high phytoremediation abilities, which is why it is used in the process of cleaning the aquatic environment. The present study aimed to determine the effect of various concentrations of pig slurry added to the growth media used to produce duckweed (Lemna minor) (laboratory Warsaw University of Life Sciences—SGGW) (experimental groups 1–9, pig slurry concentration (%): 1—2.00, 2—1.50, 3—1.00, 4—0.75, 5—0.50, 6—0.25, 7—0.12, 8—0.06, 9—0.03, control group 0—0.00). The contents of nutrients in the growth media could be classified as high (gr. 1–3), optimal (gr. 4–6), and deficient (gr. 7–9). Analyses were conducted for duckweed yield and growth medium parameters (pig slurry concentration, pH, salinity, temperature, TDS, and EC) on days 0, 10, 20, and 30 of the experiment. No growth or poor growth of duckweed were noted in groups 1, 6–9, and 0. In turn, satisfactory yields of duckweed green mass were recorded in groups 3–5, which allowed choosing them for further observations and analyses, including proximate composition (including protein content); contents of Ca, Mg, K, Na, Zn, Cu, Cd, Pb, Al, Cr, and α-tocopherol; and carotenoids—β-carotene, α-carotene, violaxanthin, zeaxanthin, lutein, amino acids, fatty acids as well as N-NH₄ and N-NO₃. The plant material had an acceptable proximate composition and nutritionally safe analyzed component contents. Appropriate, stable growth medium conditions allowed the production of satisfactory duckweed yields. The study results allowed us to conclude that it is feasible to obtain feed material meeting basic quality standards by maintaining a closed circuit of duckweed culture, and use in the agricultural environment is possible through harnessing pig slurry for its production and ensuring its optimal growth conditions. Full article

This paper presents research results on the properties of composite materials based on cross-linked grafted copolymers of 2-hydroxyethylmethacrylate (HEMA) with polyvinylpyrrolidone (PVP) and their hydrogels filled with finely dispersed metal powders (Zn, Co, Cu). Metal-filled pHEMA-gr-PVP copolymers in the dry state were studied for surface hardness and swelling ability, which was characterized by swelling kinetics curves and water content. Copolymers swollen in water to an equilibrium state were studied for hardness, elasticity, and plasticity. The heat resistance of dry composites was evaluated by the Vicat softening temperature. As a result, materials with a wide range of predetermined properties were obtained, including physico-mechanical properties (surface hardness 240 ÷ 330 MPa, hardness number 0.06 ÷ 2.8 MPa, elasticity number 75 ÷ 90%), electrical properties (specific volume resistance 10² ÷ 10⁸ Ω⋅m), thermophysical properties (Vicat heat resistance 87 ÷ 122 °C), and sorption (swelling degree 0.7 ÷ 1.6 g (H₂O)/g (polymer)) at room temperature. Resistance to the destruction of the polymer matrix was confirmed by the results concerning its behavior in aggressive media such as solutions of alkalis and acids (HCl, H₂SO₄, NaOH), as well as some solvents (ethanol, acetone, benzene, toluene). The obtained composites are characterized by electrical conductivity, which can be adjusted within wide limits depending on the nature and content of the metal filler. The specific electrical resistance of metal-filled pHEMA-gr-PVP copolymers is sensitive to changes in moisture (with a moisture increase from 0 to 50%, ρ_V decreases from 10⁸ to 10² Ω⋅m), temperature (with a temperature change from 20 °C to 175 °C, ρ_V of dry samples decreases by 4.5 times), pH medium (within pH from 2 to 9, the range of ρ_V change is from 2 to 170 kΩ⋅m), load (with a change in compressive stress from 0 kPa to 140 kPa, ρ_V of swollen composites decreases by 2–4 times), and the presence of low molecular weight substances, which is proven by the example involving ethanol and ammonium hydroxide. The established dependencies of the electrical conductivity of metal-filled pHEMA-gr-PVP copolymers and their hydrogels on various factors, in combination with high strength, elastic properties, sorption capacity, and resistance to aggressive media, suggest the potential for further research as a platform for the manufacture of sensors for various purposes. Full article

This study focuses on a comparative analysis of mechanical behavior and microstructural characteristics of Cu matrix (C87600) based hybrid composites reinforced with SiC-Gr_p and WC-Gr_p fabricated by the stir casting process. The graphite particle percentage was kept constant, whereas the content of SiC and WC in the respective composites was varied to analyze the mechanical properties of the fabricated composites. The morphological observation was carried out by field emission scanning electron microscope (FESEM), which revealed uniform dispersion of the reinforced particles in the hybrid composites. Clear phases of SiC and WC along with the Cu alloy were identified by the x-ray diffractometer (XRD). Further, a comparative study was conducted to analyze the mechanical behavior of the Cu-SiC-Gr and Cu-WC-Gr hybrid composites. With the addition of the hard ceramic materials, the tensile behavior and microhardness of both the Cu-based MMCs were improved. The WC-Gr reinforced composites exhibited higher mechanical properties than the SiC-Gr reinforced hybrid composites. Further, the fracture surfaces were also characterized to study the tensile behavior of the fabricated copper-based hybrid composites, which shows that ductile fracture was mainly associated with both hybrid composites. Full article

Because of their high thermal conductivity, good corrosion resistance, and great mechanical qualities, copper matrix composites are appealing materials utilized in a variety of industries. This study investigates the mechanical properties of copper–graphite (Cu–Gr) matrix composites reinforced with silicon carbide (SiC) and tungsten carbide (WC) particles by hot pressing using powder metallurgy method. The goal is to investigate the influence of the reinforcement ratio on the mechanical characteristics of copper composite materials generated (density, hardness, flexural strength, and wear resistance). SEM, EDS, and X-RD analysis were used to perform metallographic examinations. The highest relative density with a value of 98.558% was determined in the C3 sample. The findings revealed that when the reinforcement ratio was raised, the hardness rose. The highest hardness value was observed in the C6 sample with an increase of 12.52%. Sample C4 (with the lowest SiC and WC particles ratio) had the highest bending stress (233.18 MPa). Bending stress increased by 35.56% compared to the C1 sample. The lowest specific wear rates were found in the C4 sample, with a decrease of 82.57% compared to the C1 sample. The lowest wear rate (6.853 × 10⁻⁷ mm³/Nm) also occurred in the C4 sample. The microstructural analysis showed that the hybrid reinforcement particles exhibited a homogeneous distribution in the copper matrix. X-RD analysis showed that there was no intermediate reaction between the parent matrix and the hybrid reinforcements. A good interfacial bond was observed between the matrix structure and the hybrid reinforcements. The motivation of this research was to utilise the advantages of the unique features of SiC–WC hybrid particles to improve the performance of newly developed Cu-6Gr composites for wear-resistance applications. Full article

The W–Cu composites with nanosized grain boundaries and high effective density were fabricated using a new fast isostatic hot pressing method. A significantly faster method was proposed for the formation of W–Cu composites in comparison to the traditional ones. The influence of both the high temperature and pressure conditions on the microstructure, structure, chemical composition, and density values were observed. It has been shown that W–Cu samples have a polycrystalline well-packed microstructure. The copper performs the function of a matrix that surrounds the tungsten grains. The W–Cu composites have mixed bcc-W (sp. gr. Im $\overline{3}$ m) and fcc-Cu (sp. gr. Fm $\overline{3}$ m) phases. The W crystallite sizes vary from 107 to 175 nm depending on the sintering conditions. The optimal sintering regimes of the W–Cu composites with the highest density value of 16.37 g/cm³ were determined. Tungsten–copper composites with thicknesses of 0.06–0.27 cm have been fabricated for the radiation protection efficiency investigation against gamma rays. It has been shown that W–Cu samples have a high shielding efficiency from gamma radiation in the 0.276–1.25 MeV range of energies, which makes them excellent candidates as materials for radiation protection. Full article

In this study, Nd_1.6Ca_0.4Ni_1−yCu_yO_4+δ-based electrode materials for intermediate temperature solid oxide fuel cells (IT-SOFCs) are investigated. Materials of the series (y = 0–0.4) are obtained by pyrolysis of glycerol-nitrate compositions. The study of crystal structure and high-temperature stability in air and under low oxygen partial pressure atmospheres are performed using high-resolution neutron and in situ X-ray powder diffraction. All the samples under the study assume a structure with Bmab sp.gr. below 350 °C and with I4/mmm sp.gr. above 500 °C. A transition in the volume thermal expansion coefficient values from 7.8–9.3 to 9.1–12.0 × 10⁻⁶, K⁻¹ is observed at approximately 400 °C in air and 500 °C in helium.The oxygen self-diffusion coefficient values, obtained using isotope exchange, monotonically decrease with the Cu content increasing, while concentration dependence of the charge carriers goes through the maximum at x = 0.2. The Nd_1.6Ca_0.4Ni_0.8Cu_0.2O_4+δ electrode materialdemonstrates chemical compatibility and superior electrochemical performance in the symmetrical cells with Ce_0.8Sm_0.2O_1.9, BaCe_0.8Sm_0.2O_3−δ, BaCe_0.8Gd_0.19Cu_0.1O_3−δ and BaCe_0.5Zr_0.3Y_0.1Yb_0.1O_3−δ solid electrolytes, potentially for application in IT-SOFCs. Full article

Electrode materials for electrochemical capacitors or supercapacitors (SCs) are widely studied, as they are needed for the development of energy storage devices in electrical vehicles and flexible electronics. In the current work, a self-supported paper of reduced graphene oxide (rGO) with polycarbonate (PC) (as rGO-PC composite) was prepared by simple vacuum filtration and low-temperature annealing. rGO-PC as a freestanding single electrode was studied in a three-electrode system and presented a capacitive energy storage mechanism. To fabricate SCs based on rGO-PC, flexible polyethylene terephthalate (PET) with layers of both Cu tape (Cu tape) and carbon tape (C tape) (PET/Cu/C), as well as PET covered by graphene ink (PET/GrI), were used as supports. Fabricated flexible symmetric SCs have shown similar behavior with a higher areal capacitance value than that on PET/Cu/C substrate. Full article

The present study reports on the method used to obtain the reliable outcomes for different responses in electric discharge machining (EDM) of metal matrix composites (MMCs). The analytic hierarchy process (AHP), a multiple criteria decision-making technique, was used to achieve the target outcomes. The process parameters were varied to evaluate their effect on the material erosion rate (MER), surface roughness (SR), and residual stresses (σ) following Taguchi’s experimental design. The process parameters, such as the electrode material (Cu, Gr, Cu-Gr), current, pulse duration, and dielectric medium, were selected for the analysis. The residual stresses induced due to the spark pulse temperature gradient between the electrode were of primary concern during machining. The optimum process parameters that affected the responses were selected using AHP to figure out the most suitable conditions for the machining of MMCs. Full article

In this study, lignosulfonate (LS) from the acid sulfite pulping of eucalypt wood was used to synthesize LS-based polyurethanes (PUs) doped with multiwalled carbon nanotubes (MWCNTs) within the range of 0.1–1.4% w/w, yielding a unique conducting copolymer composite, which was employed as a sensitive material for all-solid-state potentiometric chemical sensors. LS-based PUs doped with 1.0% w/w MWCNTs exhibited relevant electrical conductivity suitable for sensor applications. The LS-based potentiometric sensor displayed a near-Nernstian or super-Nernstian response to a wide range of transition metals, including Cu(II), Zn(II), Cd(II), Cr(III), Cr(VI), Hg(II), and Ag(I) at pH 7 and Cr(VI) at pH 2. It also exhibited a redox response to the Fe(II)/(III) redox pair at pH 2. Unlike other lignin-based potentiometric sensors in similar composite materials, this LS-based flexible polymeric membrane did not show irreversible complexation with Hg(II). Only a weak response toward ionic liquids, [C₂mim]Cl and ChCl, was registered. Unlike LS-based composites comprising MWCNTs, those doped with graphene oxide (GO), reduced GO (rGO), and graphite (Gr) did not reveal the same electrical conductivity, even with loads up to 10% (w/w), in the polymer composite. This fact is associated, at least partially, with the different filler dispersion abilities within the polymeric matrix. Full article