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Keywords = CO2 enhanced oil recovery (CO2-EOR)

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20 pages, 1749 KiB  
Article
Potential of Gas-Enhanced Oil Recovery (EOR) Methods for High-Viscosity Oil: A Core Study from a Kazakhstani Reservoir
by Karlygash Soltanbekova, Gaukhar Ramazanova and Uzak Zhapbasbayev
Energies 2025, 18(15), 4182; https://doi.org/10.3390/en18154182 (registering DOI) - 7 Aug 2025
Abstract
At present, various advanced technologies for field development based on gas-enhanced oil recovery (EOR) methods are widely applied worldwide. These include high-pressure gas injection (hydrocarbon gases, nitrogen, flue gases), water-alternating-gas (WAG) injection, and carbon dioxide (CO2) flooding. This study presents the [...] Read more.
At present, various advanced technologies for field development based on gas-enhanced oil recovery (EOR) methods are widely applied worldwide. These include high-pressure gas injection (hydrocarbon gases, nitrogen, flue gases), water-alternating-gas (WAG) injection, and carbon dioxide (CO2) flooding. This study presents the results of filtration experiments investigating the application of gas EOR methods using core samples from a heavy oil reservoir. The primary objective of these experiments was to determine the oil displacement factor and analyze changes in interfacial tension upon injection of different gas agents. The following gases were utilized for modeling gas EOR processes: nitrogen (N2), carbon dioxide (CO2), and hydrocarbon gases (methane, propane). The core samples used in the study were obtained from the East Moldabek heavy oil field in Kazakhstan. Based on the results of the filtration experiments, carbon dioxide (CO2) injection was identified as the most effective gas EOR method in terms of increasing the oil displacement factor, achieving an incremental displacement factor of 5.06%. Other gas injection methods demonstrated lower efficiency. Full article
(This article belongs to the Section H1: Petroleum Engineering)
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19 pages, 8662 KiB  
Article
Synergy of Fly Ash and Surfactant on Stabilizing CO2/N2 Foam for CCUS in Energy Applications
by Jabir Dubaish Raib, Fujian Zhou, Tianbo Liang, Anas A. Ahmed and Shuai Yuan
Energies 2025, 18(15), 4181; https://doi.org/10.3390/en18154181 - 6 Aug 2025
Abstract
The stability of nitrogen gas foam hinders its applicability in petroleum applications. Fly ash nanoparticles and clay improve the N2 foam stability, and flue gas foams provide a cost-effective solution for carbon capture, utilization, and storage (CCUS). This study examines the stability, [...] Read more.
The stability of nitrogen gas foam hinders its applicability in petroleum applications. Fly ash nanoparticles and clay improve the N2 foam stability, and flue gas foams provide a cost-effective solution for carbon capture, utilization, and storage (CCUS). This study examines the stability, volume, and bubble structure of foams formed using two anionic surfactants, sodium dodecyl sulfate (SDS) and sodium dodecylbenzene sulfonate (SDBS), along with the cationic surfactant cetyltrimethylammonium bromide (CTAB), selected for their comparable interfacial tension properties. Analysis of foam stability and volume and bubble structure was conducted under different CO2/N2 mixtures, with half-life and initial foam volume serving as the evaluation criteria. The impact of fly ash and clay on SDS-N2 foam was also evaluated. The results showed that foams created with CTAB, SDBS, and SDS exhibit the greatest stability in pure nitrogen, attributed to low solubility in water and limited gas diffusion. SDS showed the highest foam strength attributable to its comparatively low surface tension. The addition of fly ash and clay significantly improved foam stability by migrating to the gas–liquid interface, creating a protective barrier that reduced drainage. Both nano fly ash and clay improved the half-life of nitrogen foam by 11.25 times and increased the foam volume, with optimal concentrations identified as 5.0 wt% for fly ash and 3.0 wt% for clay. This research emphasizes the importance of fly ash nanoparticles in stabilizing foams, therefore optimizing a foam system for enhanced oil recovery (EOR). Full article
(This article belongs to the Special Issue Subsurface Energy and Environmental Protection 2024)
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19 pages, 3532 KiB  
Article
Machine Learning Prediction of CO2 Diffusion in Brine: Model Development and Salinity Influence Under Reservoir Conditions
by Qaiser Khan, Peyman Pourafshary, Fahimeh Hadavimoghaddam and Reza Khoramian
Appl. Sci. 2025, 15(15), 8536; https://doi.org/10.3390/app15158536 (registering DOI) - 31 Jul 2025
Viewed by 150
Abstract
The diffusion coefficient (DC) of CO2 in brine is a key parameter in geological carbon sequestration and CO2-Enhanced Oil Recovery (EOR), as it governs mass transfer efficiency and storage capacity. This study employs three machine learning (ML) models—Random Forest (RF), [...] Read more.
The diffusion coefficient (DC) of CO2 in brine is a key parameter in geological carbon sequestration and CO2-Enhanced Oil Recovery (EOR), as it governs mass transfer efficiency and storage capacity. This study employs three machine learning (ML) models—Random Forest (RF), Gradient Boost Regressor (GBR), and Extreme Gradient Boosting (XGBoost)—to predict DC based on pressure, temperature, and salinity. The dataset, comprising 176 data points, spans pressures from 0.10 to 30.00 MPa, temperatures from 286.15 to 398.00 K, salinities from 0.00 to 6.76 mol/L, and DC values from 0.13 to 4.50 × 10−9 m2/s. The data was split into 80% for training and 20% for testing to ensure reliable model evaluation. Model performance was assessed using R2, RMSE, and MAE. The RF model demonstrated the best performance, with an R2 of 0.95, an RMSE of 0.03, and an MAE of 0.11 on the test set, indicating high predictive accuracy and generalization capability. In comparison, GBR achieved an R2 of 0.925, and XGBoost achieved an R2 of 0.91 on the test set. Feature importance analysis consistently identified temperature as the most influential factor, followed by salinity and pressure. This study highlights the potential of ML models for predicting CO2 diffusion in brine, providing a robust, data-driven framework for optimizing CO2-EOR processes and carbon storage strategies. The findings underscore the critical role of temperature in diffusion behavior, offering valuable insights for future modeling and operational applications. Full article
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13 pages, 1486 KiB  
Article
Evaluation of Miscible Gas Injection Strategies for Enhanced Oil Recovery in High-Salinity Reservoirs
by Mohamed Metwally and Emmanuel Gyimah
Processes 2025, 13(8), 2429; https://doi.org/10.3390/pr13082429 - 31 Jul 2025
Viewed by 256
Abstract
This study presents a comprehensive evaluation of miscible gas injection (MGI) strategies for enhanced oil recovery (EOR) in high-salinity reservoirs, with a focus on the Raleigh Oil Field. Using a calibrated Equation of State (EOS) model in CMG WinProp™, eight gas injection scenarios [...] Read more.
This study presents a comprehensive evaluation of miscible gas injection (MGI) strategies for enhanced oil recovery (EOR) in high-salinity reservoirs, with a focus on the Raleigh Oil Field. Using a calibrated Equation of State (EOS) model in CMG WinProp™, eight gas injection scenarios were simulated to assess phase behavior, miscibility, and swelling factors. The results indicate that carbon dioxide (CO2) and enriched separator gas offer the most technically and economically viable options, with CO2 demonstrating superior swelling performance and lower miscibility pressure requirements. The findings underscore the potential of CO2-EOR as a sustainable and effective recovery method in pressure-depleted, high-salinity environments. Full article
(This article belongs to the Special Issue Recent Developments in Enhanced Oil Recovery (EOR) Processes)
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13 pages, 6157 KiB  
Article
Mechanistic Study of Oil Adsorption Behavior and CO2 Displacement Mechanism Under Different pH Conditions
by Xinwang Song, Yang Guo, Yanchang Chen and Shiling Yuan
Molecules 2025, 30(14), 2999; https://doi.org/10.3390/molecules30142999 - 17 Jul 2025
Viewed by 367
Abstract
Enhanced oil recovery (EOR) via CO2 flooding is a promising strategy for improving hydrocarbon recovery and carbon sequestration, yet the influence of pH on solid–liquid interfacial interactions in quartz-dominated reservoirs remains poorly understood. This study employs molecular dynamics (MD) simulations to investigate [...] Read more.
Enhanced oil recovery (EOR) via CO2 flooding is a promising strategy for improving hydrocarbon recovery and carbon sequestration, yet the influence of pH on solid–liquid interfacial interactions in quartz-dominated reservoirs remains poorly understood. This study employs molecular dynamics (MD) simulations to investigate the pH-dependent adsorption behavior of crude oil components on quartz surfaces and its impact on CO2 displacement mechanisms. Three quartz surface models with varying ionization degrees (0%, 9%, 18%, corresponding to pH 2–4, 5–7, and 7–9) were constructed to simulate different pH environments. The MD results reveal that aromatic hydrocarbons exhibit significantly stronger adsorption on quartz surfaces at high pH, with their maximum adsorption peak increasing from 398 kg/m3 (pH 2–4) to 778 kg/m3 (pH 7–9), while their alkane adsorption peaks decrease from 764 kg/m3 to 460 kg/m3. This pH-dependent behavior is attributed to enhanced cation–π interactions that are facilitated by Na+ ion aggregation on negatively charged quartz surfaces at high pH, which form stable tetrahedral configurations with aromatic molecules and surface oxygen ions. During CO2 displacement, an adsorption–stripping–displacement mechanism was observed: CO2 first forms an adsorption layer on the quartz surface, then penetrates the oil phase to induce the detachment of crude oil components, which are subsequently displaced by pressure. Although high pH enhances the Na+-mediated weakening of oil-surface interactions, which leads to a 37% higher diffusion coefficient (8.5 × 10−5 cm2/s vs. 6.2 × 10−5 cm2/s at low pH), the tighter packing of aromatic molecules at high pH slows down the displacement rate. This study provides molecular-level insights into pH-regulated adsorption and CO2 displacement processes, highlighting the critical role of the surface charge and cation–π interactions in optimizing CO2-EOR strategies for quartz-rich reservoirs. Full article
(This article belongs to the Special Issue Advances in Molecular Modeling in Chemistry, 2nd Edition)
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17 pages, 2123 KiB  
Article
Challenges and Prospects of Enhanced Oil Recovery Using Acid Gas Injection Technology: Lessons from Case Studies
by Abbas Hashemizadeh, Amirreza Aliasgharzadeh Olyaei, Mehdi Sedighi and Ali Hashemizadeh
Processes 2025, 13(7), 2203; https://doi.org/10.3390/pr13072203 - 10 Jul 2025
Viewed by 539
Abstract
Acid gas injection (AGI), which primarily involves injecting hydrogen sulfide (H2S) and carbon dioxide (CO2), is recognized as a cost-efficient and environmentally sustainable method for controlling sour gas emissions in oil and gas operations. This review examines case studies [...] Read more.
Acid gas injection (AGI), which primarily involves injecting hydrogen sulfide (H2S) and carbon dioxide (CO2), is recognized as a cost-efficient and environmentally sustainable method for controlling sour gas emissions in oil and gas operations. This review examines case studies of twelve AGI projects conducted in Canada, Oman, and Kazakhstan, focusing on reservoir selection, leakage potential assessment, and geological suitability evaluation. Globally, several million tonnes of acid gases have already been sequestered, with Canada being a key contributor. The study provides a critical analysis of geochemical modeling data, monitoring activities, and injection performance to assess long-term gas containment potential. It also explores AGI’s role in Enhanced Oil Recovery (EOR), noting that oil production can increase by up to 20% in carbonate rock formations. By integrating technical and regulatory insights, this review offers valuable guidance for implementing AGI in geologically similar regions worldwide. The findings presented here support global efforts to reduce CO2 emissions, and provide practical direction for scaling-up acid gas storage in deep subsurface environments. Full article
(This article belongs to the Special Issue Recent Developments in Enhanced Oil Recovery (EOR) Processes)
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24 pages, 13675 KiB  
Article
Microscopic Investigation of the Effect of Different Wormhole Configurations on CO2-Based Cyclic Solvent Injection in Post-CHOPS Reservoirs
by Sepideh Palizdan, Farshid Torabi and Afsar Jaffar Ali
Processes 2025, 13(7), 2194; https://doi.org/10.3390/pr13072194 - 9 Jul 2025
Viewed by 235
Abstract
Cyclic Solvent Injection (CSI), one of the most promising solvent-based enhanced oil recovery (EOR) methods, has attracted the oil industry’s interest due to its energy efficiency, produced oil quality, and environmental suitability. Previous studies revealed that foamy oil flow is considered as one [...] Read more.
Cyclic Solvent Injection (CSI), one of the most promising solvent-based enhanced oil recovery (EOR) methods, has attracted the oil industry’s interest due to its energy efficiency, produced oil quality, and environmental suitability. Previous studies revealed that foamy oil flow is considered as one of the main mechanisms of the CSI process. However, due to the presence of complex high-permeable channels known as wormholes in Post-Cold Heavy Oil Production with Sands (Post-CHOPS) reservoirs, understanding the effect of each operational parameter on the performance of the CSI process in these reservoirs requires a pore-scale investigation of different wormhole configurations. Therefore, in this project, a comprehensive microfluidic experimental investigation into the effect of symmetrical and asymmetrical wormholes during the CSI process has been conducted. A total of 11 tests were designed, considering four different microfluidic systems with various wormhole configurations. Various operational parameters, including solvent type, pressure depletion rate, and the number of cycles, were considered to assess their effects on foamy oil behavior in post-CHOPS reservoirs in the presence of wormholes. The finding revealed that the wormhole configuration plays a crucial role in controlling the oil production behavior. While the presence of the wormhole in a symmetrical design could positively improve oil production, it would restrict oil production in an asymmetrical design. To address this challenge, we used the solvent mixture containing 30% propane that outperformed CO2, overcame the impact of the asymmetrical wormhole, and increased the total recovery factor by 14% under a 12 kPa/min pressure depletion rate compared to utilizing pure CO2. Moreover, the results showed that applying a lower pressure depletion rate at 4 kPa/min could recover a slightly higher amount of oil, approximately 2%, during the first cycle compared to tests conducted under higher pressure depletion rates. However, in later cycles, a higher pressure depletion rate at 12 kPa/min significantly improved foamy oil flow quality and, subsequently, heavy oil recovery. The interesting finding, as observed, is the gap difference between the total recovery factor at the end of the cycle and the recovery factor after the first cycle, which increases noticeably with higher pressure depletion rate, increasing from 9.5% under 4 kPa/min to 16% under 12 kPa/min. Full article
(This article belongs to the Special Issue Flow Mechanisms and Enhanced Oil Recovery)
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20 pages, 9096 KiB  
Article
Microscopic Mechanism Study on Gas–Crude-Oil Interactions During the CO2 Flooding Process in Water-Bearing Reservoirs
by Wei Xia, Yu-Bo Wang, Jiang-Tao Wu, Tao Zhang, Liang Gong and Chuan-Yong Zhu
Int. J. Mol. Sci. 2025, 26(13), 6402; https://doi.org/10.3390/ijms26136402 - 3 Jul 2025
Viewed by 234
Abstract
The impact of water on CO2 sequestration and enhanced oil recovery processes is significant. In this study, a CO2–water-film–crude-oil–rock molecular system was established. Then, the influence of water-film thickness on the dissolution and dispersion of CO2 and crude oil [...] Read more.
The impact of water on CO2 sequestration and enhanced oil recovery processes is significant. In this study, a CO2–water-film–crude-oil–rock molecular system was established. Then, the influence of water-film thickness on the dissolution and dispersion of CO2 and crude oil under different temperature and pressure scenarios was examined through molecular dynamics simulations. The results indicate that water films hinder CO2 diffusion into the oil, reducing its ability to lower oil density. When the thickness of the water film increases from 0 nm to 3 nm, the oil density increases by 86.9%, and the average diffusion coefficient of oil decreases by 72.30%. Increasing the temperature enhances CO2–oil interactions, promoting CO2 and water diffusion into oil, thereby reducing oil density. Under conditions of a 2 nm water film and 10 MPa pressure, increasing the temperature from 100 °C to 300 °C results in a decrease of approximately 32.1% in the oil density. Pressure also promotes oil and water-film density reduction, but its effect is less significant compared to temperature. These results elucidate the function of the water film in CO2-EOR processes and its impact on CO2 dissolution and diffusion in water-bearing reservoirs. Full article
(This article belongs to the Section Biochemistry)
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21 pages, 2288 KiB  
Article
A Real Options Model for CCUS Investment: CO2 Hydrogenation to Methanol in a Chinese Integrated Refining–Chemical Plant
by Ruirui Fang, Xianxiang Gan, Yubing Bai and Lianyong Feng
Energies 2025, 18(12), 3092; https://doi.org/10.3390/en18123092 - 12 Jun 2025
Viewed by 515
Abstract
The scaling up of carbon capture, utilization, and storage (CCUS) deployment is constrained by multiple factors, including technological immaturity, high capital expenditures, and extended investment return periods. The existing research on CCUS investment decisions predominantly centers on coal-fired power plants, with the utilization [...] Read more.
The scaling up of carbon capture, utilization, and storage (CCUS) deployment is constrained by multiple factors, including technological immaturity, high capital expenditures, and extended investment return periods. The existing research on CCUS investment decisions predominantly centers on coal-fired power plants, with the utilization pathways placing a primary emphasis on storage or enhanced oil recovery (EOR). There is limited research available regarding the chemical utilization of carbon dioxide (CO2). This study develops an options-based analytical model, employing geometric Brownian motion to characterize carbon and oil price uncertainties while incorporating the learning curve effect in carbon capture infrastructure costs. Additionally, revenues from chemical utilization and EOR are integrated into the return model. A case study is conducted on a process producing 100,000 tons of methanol annually via CO2 hydrogenation. Based on numerical simulations, we determine the optimal investment conditions for the “CO2-to-methanol + EOR” collaborative scheme. Parameter sensitivity analyses further evaluate how key variables—carbon pricing, oil market dynamics, targeted subsidies, and the cost of renewable electricity—influence investment timing and feasibility. The results reveal that the following: (1) Carbon pricing plays a pivotal role in influencing investment decisions related to CCUS. A stable and sufficiently high carbon price improves the economic feasibility of CCUS projects. When the initial carbon price reaches 125 CNY/t or higher, refining–chemical integrated plants are incentivized to make immediate investments. (2) Increases in oil prices also encourage CCUS investment decisions by refining–chemical integrated plants, but the effect is weaker than that of carbon prices. The model reveals that when oil prices exceed USD 134 per barrel, the investment trigger is activated, leading to earlier project implementation. (3) EOR subsidy and the initial equipment investment subsidy can promote investment and bring forward the expected exercise time of the option. Immediate investment conditions will be triggered when EOR subsidy reaches CNY 75 per barrel or more, or the subsidy coefficient reaches 0.2 or higher. (4) The levelized cost of electricity (LCOE) from photovoltaic sources is identified as a key determinant of hydrogen production economics. A sustained decline in LCOE—from CNY 0.30/kWh to 0.22/kWh, and further to 0.12/kWh or below—significantly advances the optimal investment window. When LCOE reaches CNY 0.12/kWh, the project achieves economic viability, enabling investment potentially as early as 2025. This study provides guidance and reference cases for CCUS investment decisions integrating EOR and chemical utilization in China’s refining–chemical integrated plants. Full article
(This article belongs to the Section B3: Carbon Emission and Utilization)
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15 pages, 3876 KiB  
Article
Research on the Development Mechanism of Air Thermal Miscible Flooding in the High Water Cut Stage of Medium to High Permeability Light Oil Reservoirs
by Daode Hua, Changfeng Xi, Peng Liu, Tong Liu, Fang Zhao, Yuting Wang, Hongbao Du, Heng Gu and Mimi Wu
Energies 2025, 18(11), 2783; https://doi.org/10.3390/en18112783 - 27 May 2025
Viewed by 350
Abstract
Currently, the development of oil reservoirs with high water cut faces numerous challenges, including poor economic efficiency, difficulties in residual oil recovery, and a lack of effective development technologies. In light of these issues, this paper conducts research on gas drive development during [...] Read more.
Currently, the development of oil reservoirs with high water cut faces numerous challenges, including poor economic efficiency, difficulties in residual oil recovery, and a lack of effective development technologies. In light of these issues, this paper conducts research on gas drive development during the high water cut stage in middle–high permeability reservoirs and introduces an innovative technical approach for air thermal miscible flooding. In this study, the Enhanced Oil Recovery (EOR) mechanism and the dynamic characteristics of thermal miscible flooding were investigated through laboratory experiments and numerical simulations. The N2 and CO2 flooding experiments indicate that gas channeling is likely to occur when miscible flooding cannot be achieved, due to the smaller gas–water mobility ratio compared to the gas–oil mobility ratio during the high water cut stage. Consequently, the enhanced recovery efficiency of N2 and CO2 flooding is limited. The experiment on air thermal miscible flooding demonstrates that under conditions of high water content, this method can form a stable high-temperature thermal oxidation front. The high temperature, generated by the thermal oxidation front, promotes the miscibility of flue gas and crude oil, effectively inhibiting gas flow, preventing gas channeling, and significantly enhancing oil recovery. Numerical simulations indicate that the production stage of air hot miscible flooding in reservoirs with middle–high permeability and high water cut can be divided into three phases: pressurization and drainage response, high efficiency and stable production with a low air–oil ratio, and low efficiency production with a high air–oil ratio. These phases can enable efficient development during the high water cut stage in medium to high permeability reservoirs, with the theoretical EOR range expected to exceed 30%. Full article
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21 pages, 6484 KiB  
Review
Recent Developments in the CO2-Cyclic Solvent Injection Process to Improve Oil Recovery from Poorly Cemented Heavy Oil Reservoirs: The Case of Canadian Reservoirs
by Daniel Cartagena-Pérez, Alireza Rangriz Shokri and Rick Chalaturnyk
Energies 2025, 18(11), 2728; https://doi.org/10.3390/en18112728 - 24 May 2025
Viewed by 505
Abstract
One of the limitations of Cold Heavy Oil Production with Sand (CHOPS) is the low recovery factor (5–15%). To target the remaining 85–95% heavy oil resources, several enhanced oil recovery (EOR) techniques, such as cyclic solvent injection (CSI), have been proposed. Due to [...] Read more.
One of the limitations of Cold Heavy Oil Production with Sand (CHOPS) is the low recovery factor (5–15%). To target the remaining 85–95% heavy oil resources, several enhanced oil recovery (EOR) techniques, such as cyclic solvent injection (CSI), have been proposed. Due to its potential success in Canada and elsewhere, this paper reviews the technical and efficiency requirements of CSI EOR in post-CHOPS heavy oil reservoirs. We explain the dominant driving mechanisms of CSI with a focus on the application of CO2 as a solvent. Limitations of current thermal and non-thermal EOR methods were compared to the CSI in thin oil reservoirs. To complete the assessment, several case studies and lessons learned were included based on the latest laboratory experiments, numerical studies, and CSI pilot/field tests. Specific to thin and shallow heavy oil reservoirs with sand production (e.g., CHOPS), the key to recover incremental oil was found to re-energize depleted reservoirs in a cyclic manner with unexpensive solvents (e.g., CO2). Regarding the solvent use, laboratory experiences have not been conclusive about what solvent stream could improve oil recovery. To this end, successful field scale CO2 EOR applications have been reported in several post-CHOPS reservoirs indicating that highly productive wells during primary production might also outperform during a follow up CSI process. Numerical modeling still faces challenges to properly model the main CSI driving mechanisms, including fluid–solvent interaction and the deformation of subsurface reservoirs. Full article
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23 pages, 3535 KiB  
Article
Geological–Engineering Synergistic Optimization of CO2 Flooding Well Patterns for Sweet Spot Development in Tight Oil Reservoirs
by Enhui Pei, Chao Xu and Chunsheng Wang
Sustainability 2025, 17(11), 4751; https://doi.org/10.3390/su17114751 - 22 May 2025
Cited by 1 | Viewed by 433
Abstract
CO2 flooding technology has been established as a key technique that is both economically viable and environmentally sustainable, achieving enhanced oil recovery (EOR) while advancing CCUS objectives. This study addresses the challenge of optimizing CO2 flooding well patterns in tight oil [...] Read more.
CO2 flooding technology has been established as a key technique that is both economically viable and environmentally sustainable, achieving enhanced oil recovery (EOR) while advancing CCUS objectives. This study addresses the challenge of optimizing CO2 flooding well patterns in tight oil reservoirs through a geological–engineering integrated approach. A semi-analytical model incorporating startup pressure gradients and miscible/immiscible two-phase flow was developed to dynamically adjust injection intensity. An effective driving coefficient model considering reservoir heterogeneity and fracture orientation was proposed to determine well pattern boundaries. Field data from Blocks A and B were used to validate the models, with the results indicating optimal injection intensities of 0.39 t/d/m and 0.63 t/d/m, respectively. Numerical simulations confirmed that inverted five-spot patterns with well spacings of 240 m (Block A) and 260 m (Block B) achieved the highest incremental oil production (3621.6 t/well and 4213.1 t/well) while reducing the gas channeling risk by 35–47%. The proposed methodology provides a robust framework for enhancing recovery efficiency in low-permeability reservoirs under varying geological conditions. Full article
(This article belongs to the Special Issue Sustainable Exploitation and Utilization of Hydrocarbon Resources)
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22 pages, 3360 KiB  
Article
Experimental Investigation of the Effect of Solvent Type and Its Concentration on the Performance of ES-SAGD
by Sajjad Esmaeili, Brij Maini, Zain Ul Abidin and Apostolos Kantzas
Methods Protoc. 2025, 8(2), 39; https://doi.org/10.3390/mps8020039 - 8 Apr 2025
Cited by 1 | Viewed by 564
Abstract
Steam-assisted gravity drainage (SAGD) is a widely used thermal enhanced oil recovery (EOR) technique in North America, particularly in high-permeability oil sand reservoirs. While effective, its economic viability has declined due to low oil prices and high greenhouse gas (GHG) emissions from the [...] Read more.
Steam-assisted gravity drainage (SAGD) is a widely used thermal enhanced oil recovery (EOR) technique in North America, particularly in high-permeability oil sand reservoirs. While effective, its economic viability has declined due to low oil prices and high greenhouse gas (GHG) emissions from the steam generation. To improve cost-effectiveness and reduce emissions, solvent-assisted SAGD techniques have been explored. Expanding Solvent-SAGD (ES-SAGD) involves co-injecting light hydrocarbons like propane or butane with steam to enhance oil viscosity reduction. This approach lowers the steam–oil ratio by combining solvent dissolution effects with thermal effects. However, the high cost of solvents, particularly butane, challenges its commercial feasibility. Propane is cheaper but less effective, while butane improves performance but remains expensive. This research aims to optimize ES-SAGD by using a propane–butane mixture to achieve efficient performance at a lower cost than pure butane. A linear sand pack is used to evaluate different propane/butane compositions, maintaining constant operational conditions and a solvent concentration of 15 vol.%. Temperature monitoring provides insights into steam chamber growth. Results show that solvent injection significantly enhances ES-SAGD performance compared to conventional SAGD. Performance improves with increasing butane concentration, up to 80% butane in the C3–C4 mixture at the test pressure and ambient temperature. Propane alone results in the lowest system temperature, while conventional SAGD reaches the highest temperature. These findings highlight the potential of optimized solvent mixtures to improve ES-SAGD efficiency while reducing costs and GHG emissions. Full article
(This article belongs to the Special Issue Feature Papers in Methods and Protocols 2025)
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22 pages, 2888 KiB  
Article
Filtration Experiments for Assessing EOR Efficiency in High-Viscosity Oil Reservoirs: A Case Study of the East Moldabek Field, Kazakhstan
by Karlygash Soltanbekova, Gaukhar Ramazanova, Uzak Zhapbasbayev and Zhenis Kuatov
Processes 2025, 13(4), 1069; https://doi.org/10.3390/pr13041069 - 3 Apr 2025
Viewed by 457
Abstract
This study is dedicated to fundamental research on evaluating the effectiveness of enhanced oil recovery (EOR) methods for high-viscosity oil reservoirs. This paper presents the results of filtration experiments assessing the application of thermal, chemical, and gas-based EOR techniques to reservoir cores of [...] Read more.
This study is dedicated to fundamental research on evaluating the effectiveness of enhanced oil recovery (EOR) methods for high-viscosity oil reservoirs. This paper presents the results of filtration experiments assessing the application of thermal, chemical, and gas-based EOR techniques to reservoir cores of high-viscosity oil, using the East Moldabek field in Kazakhstan as a case study. Experimental studies were conducted on the Cretaceous horizons M-II and M-III as well as the Jurassic horizon J-IV. The obtained production data from the East Moldabek wells indicated the low efficiency of conventional recovery methods. The objective of this study was to identify the most effective EOR method in terms of displacement efficiency. The investigated recovery techniques included base case conventional waterflooding (displacement using formation water), thermal EOR (hot-water flooding), chemical EOR (polymer flooding and ASP flooding), and gas EOR (nitrogen and CO2 flooding). The filtration experiments were conducted at different times using various filtration systems. The results indicated that the most effective EOR methods for the highly viscous oil in the East Moldabek field were the chemical and thermal EOR techniques. The chemical EOR included ASP flooding, polymer flooding, and surfactant solution injection. ASP flooding achieved the highest increase in displacement efficiency, reaching 19%, making it the most effective method among all of the others. Full article
(This article belongs to the Section Chemical Processes and Systems)
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20 pages, 8971 KiB  
Article
A Review of CO2 Capture Utilization and Storage in China: Development Status, Cost Limits, and Strategic Planning
by Mingqiang Hao, Ran Bi and Yang Liu
Processes 2025, 13(3), 905; https://doi.org/10.3390/pr13030905 - 19 Mar 2025
Viewed by 860
Abstract
The CCUS industry is developing rapidly worldwide, and its projects are gradually transitioning from single-section initiatives to whole-industry applications. Capture targets have expanded from power plants and natural gas processing to include steel, cement, kerosene, fertilizer, and hydrogen production. This paper analyzes CO [...] Read more.
The CCUS industry is developing rapidly worldwide, and its projects are gradually transitioning from single-section initiatives to whole-industry applications. Capture targets have expanded from power plants and natural gas processing to include steel, cement, kerosene, fertilizer, and hydrogen production. This paper analyzes CO2 emissions in eight major industries around oil regions in China, including emission factors, emission scale, and the composition and distribution of emission sources. The cost of CO2 sources and CO2-EOR affordable cost limits under different scenarios are calculated for different oil regions. The main influencing factors of the cost are analyzed, and possible ways to fill the cost gap are proposed. This paper also constructs a CO2-EOR strategic planning framework and a mathematical programming model, formulating short-term, mid-term, and long-term strategic plans for CO2-EOR and storage in 10 oil regions. Full article
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