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Search Results (4,114)

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Keywords = CO2/CO separation

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20 pages, 1489 KiB  
Article
Preparation Optimization and Antioxidant Properties of the β-Glucan and Ferulic Acid/Quercetin Complex from Highland Barley (Hordeum vulgare var. nudum)
by Yuanhang Ren, Yanting Yang, Mi Jiang, Wentao Gu, Yanan Cao, Liang Zou and Lianxin Peng
Foods 2025, 14(15), 2712; https://doi.org/10.3390/foods14152712 (registering DOI) - 1 Aug 2025
Abstract
Polysaccharides and phenols are commonly co-localized in various plant-derived foods, including highland barley (Hordeum vulgare L. var. nudum Hook. f.). The interactions between these compounds can influence multiple characteristics of food products, including their physicochemical properties and functional performance, such as bioavailability, [...] Read more.
Polysaccharides and phenols are commonly co-localized in various plant-derived foods, including highland barley (Hordeum vulgare L. var. nudum Hook. f.). The interactions between these compounds can influence multiple characteristics of food products, including their physicochemical properties and functional performance, such as bioavailability, stability, and digestibility, which may support promising application of the phenol and polysaccharide complex in health food industry. In this study, two complexes with potential existence in highland barley, such as β-glucan-ferulic acid (GF) and β-glucan-quercetin (GQ), were prepared using the equilibrium dialysis method in vitro. FTIR and SEM results showed that ferulic acid and quercetin formed complexes with β-glucan separately, with covalent and non-covalent bonds and a dense morphological structure. The pH value, reaction temperature, and concentration of phosphate buffer solution (PBS) were confirmed to have an impact on the formation and yield of the complex. Through the test of the response surface, it was found that the optimum conditions for GF and (GQ) preparations were a pH of 6.5 (6), a PBS buffer concentration of 0.08 mol/L (0.3 mol/L), and a temperature of 8 °C (20 °C). Through in vitro assays, GF and GQ were found to possess good antioxidant activity, with a greater scavenging effect of DPPH, ABTS, and hydroxyl radical than the individual phenolic acids and glucans, as well as their physical mixtures. Taking GF as an example, the DPPH radical scavenging capacity ranked as GF (71.74%) > ferulic acid (49.50%) > PGF (44.43%) > β-glucan (43.84%). Similar trends were observed for ABTS radical scavenging (GF: 54.56%; ferulic acid: 44.37%; PGF: 44.95%; β-glucan: 36.42%) and hydroxyl radical elimination (GF: 39.16%; ferulic acid: 33.06%; PGF: 35.51%; β-glucan: 35.47%). In conclusion, the convenient preparation method and excellent antioxidant effect of the phenol–polysaccharide complexes from highland barley provide new opportunities for industrial-scale production, development, and design of healthy food based on these complexes. Full article
14 pages, 4979 KiB  
Article
Oxygen Vacancy-Engineered Ni:Co3O4/Attapulgite Photothermal Catalyst from Recycled Spent Lithium-Ion Batteries for Efficient CO2 Reduction
by Jian Shi, Yao Xiao, Menghan Yu and Xiazhang Li
Catalysts 2025, 15(8), 732; https://doi.org/10.3390/catal15080732 (registering DOI) - 1 Aug 2025
Abstract
Accelerated industrialization and surging energy demands have led to continuously rising atmospheric CO2 concentrations. Developing sustainable methods to reduce atmospheric CO2 levels is crucial for achieving carbon neutrality. Concurrently, the rapid development of new energy vehicles has driven a significant increase [...] Read more.
Accelerated industrialization and surging energy demands have led to continuously rising atmospheric CO2 concentrations. Developing sustainable methods to reduce atmospheric CO2 levels is crucial for achieving carbon neutrality. Concurrently, the rapid development of new energy vehicles has driven a significant increase in demand for lithium-ion batteries (LIBs), which are now approaching an end-of-life peak. Efficient recycling of valuable metals from spent LIBs represents a critical challenge. This study employs conventional hydrometallurgical processing to recover valuable metals from spent LIBs. Subsequently, Ni-doped Co3O4 (Ni:Co3O4) supported on the natural mineral attapulgite (ATP) was synthesized via a sol–gel method. The incorporation of a small amount of Ni into the Co3O4 lattice generates oxygen vacancies, inducing a localized surface plasmon resonance (LSPR) effect, which significantly enhances charge carrier transport and separation efficiency. During the photocatalytic reduction of CO2, the primary product CO generated by the Ni:Co3O4/ATP composite achieved a high production rate of 30.1 μmol·g−1·h−1. Furthermore, the composite maintains robust catalytic activity even after five consecutive reaction cycles. Full article
(This article belongs to the Special Issue Heterogeneous Catalysis in Air Pollution Control)
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13 pages, 1486 KiB  
Article
Evaluation of Miscible Gas Injection Strategies for Enhanced Oil Recovery in High-Salinity Reservoirs
by Mohamed Metwally and Emmanuel Gyimah
Processes 2025, 13(8), 2429; https://doi.org/10.3390/pr13082429 - 31 Jul 2025
Abstract
This study presents a comprehensive evaluation of miscible gas injection (MGI) strategies for enhanced oil recovery (EOR) in high-salinity reservoirs, with a focus on the Raleigh Oil Field. Using a calibrated Equation of State (EOS) model in CMG WinProp™, eight gas injection scenarios [...] Read more.
This study presents a comprehensive evaluation of miscible gas injection (MGI) strategies for enhanced oil recovery (EOR) in high-salinity reservoirs, with a focus on the Raleigh Oil Field. Using a calibrated Equation of State (EOS) model in CMG WinProp™, eight gas injection scenarios were simulated to assess phase behavior, miscibility, and swelling factors. The results indicate that carbon dioxide (CO2) and enriched separator gas offer the most technically and economically viable options, with CO2 demonstrating superior swelling performance and lower miscibility pressure requirements. The findings underscore the potential of CO2-EOR as a sustainable and effective recovery method in pressure-depleted, high-salinity environments. Full article
(This article belongs to the Special Issue Recent Developments in Enhanced Oil Recovery (EOR) Processes)
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15 pages, 1609 KiB  
Article
Advancing Reversed-Phase Chromatography Analytics of Influenza Vaccines Using Machine Learning Approaches on a Diverse Range of Antigens and Formulations
by Barry Lorbetskie, Narges Manouchehri, Michel Girard, Simon Sauvé and Huixin Lu
Vaccines 2025, 13(8), 820; https://doi.org/10.3390/vaccines13080820 (registering DOI) - 31 Jul 2025
Abstract
One concern in the yearly re-formulation of influenza vaccines is the time-consuming manufacturing of vaccine potency reagents, particularly for emergency responses. The continuous evaluation of modern techniques such as reversed-phase (RP) chromatography is an asset for streamlining this process. One challenge with RP [...] Read more.
One concern in the yearly re-formulation of influenza vaccines is the time-consuming manufacturing of vaccine potency reagents, particularly for emergency responses. The continuous evaluation of modern techniques such as reversed-phase (RP) chromatography is an asset for streamlining this process. One challenge with RP methods, however, is the need to re-optimize methods for antigens that show poor separation, which can be highly dependent on analyst experience and available data. In this study, we leveraged a large RP dataset of influenza antigens to explore machine learning (ML) approaches of classifying challenging separations for computer-assisted method re-optimization across years, products, and analysts. Methods: To address recurring chromatographic issues—such as poor resolution, strain co-elution, and signal absence—we applied data augmentation techniques to correct class imbalance and trained multiple supervised ML classifiers to distinguish between these peak profiles. Results: With data augmentation, several ML models demonstrated promising accuracy in classifying chromatographic profiles according to the provided labels. These models effectively distinguished patterns indicative of separation issues in real-world data. Conclusions Our findings highlight the potential of ML as a computer assisted tool in the evaluation of vaccine quality, offering a scalable and objective approach to chromatogram classification. By reducing reliance on manual interpretation, ML can expedite the optimization of analytical methods, which is particularly needed for rapid responses. Future research involving larger, inter-laboratory datasets will further elucidate the utility of ML in vaccine analysis. Full article
(This article belongs to the Special Issue Novel Vaccines and Vaccine Technologies for Emerging Infections)
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23 pages, 4510 KiB  
Article
Identification and Characterization of Biosecurity Breaches on Poultry Farms with a Recent History of Highly Pathogenic Avian Influenza Virus Infection Determined by Video Camera Monitoring in the Netherlands
by Armin R. W. Elbers and José L. Gonzales
Pathogens 2025, 14(8), 751; https://doi.org/10.3390/pathogens14080751 - 30 Jul 2025
Abstract
Biosecurity measures applied on poultry farms, with a recent history of highly pathogenic avian influenza virus infection, were monitored using 24 h/7 days-per-week video monitoring. Definition of biosecurity breaches were based on internationally acknowledged norms. Farms of four different production types (two broiler, [...] Read more.
Biosecurity measures applied on poultry farms, with a recent history of highly pathogenic avian influenza virus infection, were monitored using 24 h/7 days-per-week video monitoring. Definition of biosecurity breaches were based on internationally acknowledged norms. Farms of four different production types (two broiler, two layer, two breeder broiler, and one duck farm) were selected. Observations of entry to and exit from the anteroom revealed a high degree of biosecurity breaches in six poultry farms and good biosecurity practices in one farm in strictly maintaining the separation between clean and potentially contaminated areas in the anteroom. Hand washing with soap and water and/or using disinfectant lotion was rarely observed at entry to the anteroom and was almost absent at exit. Egg transporters did not disinfect fork-lift wheels when entering the egg-storage room nor change or properly disinfect footwear. The egg-storage room was not cleaned and disinfected after egg transport by the farmer. Similarly, footwear and trolley wheels were not disinfected when introducing young broilers or ducklings to the poultry unit. Biosecurity breaches were observed when introducing bedding material in the duck farm. This study shows a need for an engaging awareness and training campaign for poultry farmers and their co-workers as well as for transporters to promote good biosecurity practices. Full article
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5 pages, 1385 KiB  
Proceeding Paper
Economic Evaluation of Novel C-Zero Processes for the Efficient Production of Energy, Chemicals, and Fuels
by Dimitris Ipsakis, Georgios Varvoutis, Athanasios Lampropoulos, Costas Athanasiou, Maria Lykaki, Evridiki Mandela, Theodoros Damartzis, Spiros Papaefthimiou, Michalis Konsolakis and George E. Marnellos
Proceedings 2025, 121(1), 13; https://doi.org/10.3390/proceedings2025121013 - 29 Jul 2025
Viewed by 95
Abstract
The aim of this study is to provide a comprehensive analysis of the outcome of two separate techno-economic studies that were conducted for the scaled-up and industrially relevant processes of a) synthetic natural gas (SNG) production from captured (cement-based) CO2 and green-H [...] Read more.
The aim of this study is to provide a comprehensive analysis of the outcome of two separate techno-economic studies that were conducted for the scaled-up and industrially relevant processes of a) synthetic natural gas (SNG) production from captured (cement-based) CO2 and green-H2 (via renewable-assisted electrolysis) and b) combined electricity and crude biofuel production through the integration of biomass pyrolysis, gasification, and solid oxide fuel cells. As was found, the SNG production process seems more feasible from an economic perspective as it can be comparable to current market values. Full article
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17 pages, 3944 KiB  
Article
Functionalized Magnetic Nanoparticles as Recyclable Draw Solutes for Forward Osmosis: A Sustainable Approach to Produced Water Reclamation
by Sunith B. Madduri and Raghava R. Kommalapati
Separations 2025, 12(8), 199; https://doi.org/10.3390/separations12080199 - 29 Jul 2025
Viewed by 139
Abstract
Magnetic nanoparticles (MNPs), especially iron oxide (Fe3O4), display distinctive superparamagnetic characteristics and elevated surface-area-to-volume ratios, facilitating improved physicochemical interactions with solutes and pollutants. These characteristics make MNPs strong contenders for use in water treatment applications. This research investigates the [...] Read more.
Magnetic nanoparticles (MNPs), especially iron oxide (Fe3O4), display distinctive superparamagnetic characteristics and elevated surface-area-to-volume ratios, facilitating improved physicochemical interactions with solutes and pollutants. These characteristics make MNPs strong contenders for use in water treatment applications. This research investigates the application of iron oxide MNPs synthesized via co-precipitation as innovative draw solutes in forward osmosis (FO) for treating synthetic produced water (SPW). The FO membrane underwent surface modification with sulfobetaine methacrylate (SBMA), a zwitterionic polymer, to increase hydrophilicity, minimize fouling, and elevate water flux. The SBMA functional groups aid in electrostatic repulsion of organic and inorganic contaminants, simultaneously encouraging robust hydration layers that improve water permeability. This adjustment is vital for sustaining consistent flux performance while functioning with MNP-based draw solutions. Material analysis through thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and Fourier-transform infrared spectroscopy (FTIR) verified the MNPs’ thermal stability, consistent morphology, and modified surface chemistry. The FO experiments showed a distinct relationship between MNP concentration and osmotic efficiency. At an MNP dosage of 10 g/L, the peak real-time flux was observed at around 3.5–4.0 L/m2·h. After magnetic regeneration, 7.8 g of retrieved MNPs generated a steady flow of ~2.8 L/m2·h, whereas a subsequent regeneration (4.06 g) resulted in ~1.5 L/m2·h, demonstrating partial preservation of osmotic driving capability. Post-FO draw solutions, after filtration, exhibited total dissolved solids (TDS) measurements that varied from 2.5 mg/L (0 g/L MNP) to 227.1 mg/L (10 g/L MNP), further validating the effective dispersion and solute contribution of MNPs. The TDS of regenerated MNP solutions stayed similar to that of their fresh versions, indicating minimal loss of solute activity during the recycling process. The combined synergistic application of SBMA-modified FO membranes and regenerable MNP draw solutes showcases an effective and sustainable method for treating produced water, providing excellent water recovery, consistent operational stability, and opportunities for cyclic reuse. Full article
(This article belongs to the Section Purification Technology)
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33 pages, 4670 KiB  
Article
Universal Prediction of CO2 Adsorption on Zeolites Using Machine Learning: A Comparative Analysis with Langmuir Isotherm Models
by Emrah Kirtil
ChemEngineering 2025, 9(4), 80; https://doi.org/10.3390/chemengineering9040080 - 28 Jul 2025
Viewed by 138
Abstract
The global atmospheric concentration of carbon dioxide (CO2) has exceeded 420 ppm. Adsorption-based carbon capture technologies, offer energy-efficient, sustainable solutions. Relying on classical adsorption models like Langmuir to predict CO2 uptake presents limitations due to the need for case-specific parameter [...] Read more.
The global atmospheric concentration of carbon dioxide (CO2) has exceeded 420 ppm. Adsorption-based carbon capture technologies, offer energy-efficient, sustainable solutions. Relying on classical adsorption models like Langmuir to predict CO2 uptake presents limitations due to the need for case-specific parameter fitting. To address this, the present study introduces a universal machine learning (ML) framework using multiple algorithms—Generalized Linear Model (GLM), Feed-forward Multilayer Perceptron (DL), Decision Tree (DT), Random Forest (RF), Support Vector Machine (SVM), and Gradient Boosted Trees (GBT)—to reliably predict CO2 adsorption capacities across diverse zeolite structures and conditions. By compiling over 5700 experimentally measured adsorption data points from 71 independent studies, this approach systematically incorporates critical factors including pore size, Si/Al ratio, cation type, temperature, and pressure. Rigorous Cross-Validation confirmed superior performance of the GBT model (R2 = 0.936, RMSE = 0.806 mmol/g), outperforming other ML models and providing comparable performance with classical Langmuir model predictions without separate parameter calibration. Feature importance analysis identified pressure, Si/Al ratio, and cation type as dominant influences on adsorption performance. Overall, this ML-driven methodology demonstrates substantial promise for accelerating material discovery, optimization, and practical deployment of zeolite-based CO2 capture technologies. Full article
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15 pages, 12959 KiB  
Article
Sodium Oxide-Fluxed Aluminothermic Reduction of Manganese Ore with Synergistic Effects of C and Si Reductants: SEM Study and Phase Stability Calculations
by Theresa Coetsee and Frederik De Bruin
Reactions 2025, 6(3), 40; https://doi.org/10.3390/reactions6030040 - 28 Jul 2025
Viewed by 135
Abstract
Aluminothermic reduction is an alternative processing route for the circular economy because Al is produced electrochemically in the Hall–Héroult process with minimal CO2 emissions if the electricity input is sourced from non-fossil fuel energy sources. This circular processing option attracts increased research [...] Read more.
Aluminothermic reduction is an alternative processing route for the circular economy because Al is produced electrochemically in the Hall–Héroult process with minimal CO2 emissions if the electricity input is sourced from non-fossil fuel energy sources. This circular processing option attracts increased research attention in the aluminothermic production of manganese and silicon alloys. The Al2O3 product must be recycled through hydrometallurgical processing, with leaching as the first step. Recent work has shown that the NaAlO2 compound is easily leached in water. In this work, a suitable slag formulation is applied in the aluminothermic reduction of manganese ore to form a Na2O-based slag of high Al2O3 solubility to effect good alloy–slag separation. The synergistic effect of carbon and silicon reductants with aluminium is illustrated and compared to the test result with only carbon reductant. The addition of small amounts of carbon reductant to MnO2-containing ore ensures rapid pre-reduction to MnO, facilitating aluminothermic reduction. At 1350 °C, a loosely sintered mass formed when carbon was added alone. The alloy and slag chemical analyses are compared to the thermochemistry predicted phase chemistry. The alloy consists of 66% Mn, 22–28% Fe, 2–9% Si, 0.4–1.4% Al, and 2.2–3.5% C. The higher %Si alloy is formed by adding Si metal. Although the product slag has a higher Al2O3 content (52–55% Al2O3) compared to the target slag (39% Al2O3), the fluidity of the slags appears sufficient for good alloy separation. Full article
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17 pages, 2025 KiB  
Article
Retainment of Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) Properties from Oil-Fermented Cupriavidus necator Using Additional Ethanol-Based Defatting Process
by Tae-Rim Choi, Gaeun Lim, Yebin Han, Jong-Min Jeon, Shashi Kant Bhatia, Hyun June Park, Jeong Chan Joo, Hee Taek Kim, Jeong-Jun Yoon and Yung-Hun Yang
Polymers 2025, 17(15), 2058; https://doi.org/10.3390/polym17152058 - 28 Jul 2025
Viewed by 231
Abstract
Engineering of Cupriavidus necator could enable the production of various polyhydroxyalkanoates (PHAs); particularly, poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (P(3HB-co-3HH)), a biopolymer with enhanced mechanical and thermal properties compared to poly(3-hydroxybutyrate) (PHB), can be efficiently produced from vegetable oils. However, challenges remain in the [...] Read more.
Engineering of Cupriavidus necator could enable the production of various polyhydroxyalkanoates (PHAs); particularly, poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (P(3HB-co-3HH)), a biopolymer with enhanced mechanical and thermal properties compared to poly(3-hydroxybutyrate) (PHB), can be efficiently produced from vegetable oils. However, challenges remain in the recovery process, particularly in removing residual oil and minimizing degradation of the polymer structure during extraction steps. This study investigated the effects of ethanol-based defatting on the recovery and polymeric properties of P(3HB-co-3HH). The proposed method involves the addition of ethanol to the cell broth to effectively remove residual oil. Ethanol improved the separation of microbial cells from the broth, thereby streamlining the downstream recovery process. Using ethanol in the washing step increased the recovery yield and purity to 95.7% and 83.4%, respectively (compared to 87.4% and 76.2% for distilled water washing), representing improvements of 8.3% and 7.2%. Ethanol washing also resulted in a 19% higher molecular weight compared to water washing, indicating reduced polymer degradation. In terms of physical properties, the elongation at break showed a significant difference: 241.9 ± 27.0% with ethanol washing compared to water (177.7 ± 10.3%), indicating ethanol washing retains flexibility. Overall, an ethanol washing step for defatting could simplify the recovery steps, increase yield and purity, and retain mechanical properties, especially for P(3HB-co-3HH) from oils. Full article
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20 pages, 4256 KiB  
Review
Recent Progress and Future Perspectives of MNb2O6 Nanomaterials for Photocatalytic Water Splitting
by Parnapalle Ravi and Jin-Seo Noh
Materials 2025, 18(15), 3516; https://doi.org/10.3390/ma18153516 - 27 Jul 2025
Viewed by 178
Abstract
The transition to clean and renewable energy sources is critically dependent on efficient hydrogen production technologies. This review surveys recent advances in photocatalytic water splitting, focusing on MNb2O6 nanomaterials, which have emerged as promising photocatalysts due to their tunable band [...] Read more.
The transition to clean and renewable energy sources is critically dependent on efficient hydrogen production technologies. This review surveys recent advances in photocatalytic water splitting, focusing on MNb2O6 nanomaterials, which have emerged as promising photocatalysts due to their tunable band structures, chemical robustness, and tailored morphologies. The objectives of this work are to (i) encompass the current synthesis strategies for MNb2O6 compounds; (ii) assess their structural, electronic, and optical properties in relation to photocatalytic performance; and (iii) elucidate the mechanisms underpinning enhanced hydrogen evolution. Main data collection methods include a literature review of experimental studies reporting bandgap measurements, structural analyses, and hydrogen production metrics for various MNb2O6 compositions—especially those incorporating transition metals such as Mn, Cu, Ni, and Co. Novelty stems from systematically detailing the relationships between synthesis routes (hydrothermal, solvothermal, electrospinning, etc.), crystallographic features, conductivity type, and bandgap tuning in these materials, as well as by benchmarking their performance against more conventional photocatalyst systems. Key findings indicate that MnNb2O6, CuNb2O6, and certain engineered heterostructures (e.g., with g-C3N4 or TiO2) display significant visible-light-driven hydrogen evolution, achieving hydrogen production rates up to 146 mmol h−1 g−1 in composite systems. The review spotlights trends in heterojunction design, defect engineering, co-catalyst integration, and the extension of light absorption into the visible range, all contributing to improved charge separation and catalytic longevity. However, significant challenges remain in realizing the full potential of the broader MNb2O6 family, particularly regarding efficiency, scalability, and long-term stability. The insights synthesized here serve as a guide for future experimental investigations and materials design, advancing the deployment of MNb2O6-based photocatalysts for large-scale, sustainable hydrogen production. Full article
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20 pages, 14936 KiB  
Article
Viscosity, Morphology, and Thermomechanical Performance of Attapulgite-Reinforced Bio-Based Polyurethane Asphalt Composites
by Haocheng Yang, Suzhou Cao, Xinpeng Cui, Zhonghua Xi, Jun Cai, Zuanru Yuan, Junsheng Zhang and Hongfeng Xie
Polymers 2025, 17(15), 2045; https://doi.org/10.3390/polym17152045 - 26 Jul 2025
Viewed by 328
Abstract
Bio-based polyurethane asphalt binder (PUAB) derived from castor oil (CO) is environmentally friendly and exhibits extended allowable construction time. However, CO imparts inherently poor mechanical performance to bio-based PUAB. To address this limitation, attapulgite (ATT) with fibrous nanostructures was incorporated. The effects of [...] Read more.
Bio-based polyurethane asphalt binder (PUAB) derived from castor oil (CO) is environmentally friendly and exhibits extended allowable construction time. However, CO imparts inherently poor mechanical performance to bio-based PUAB. To address this limitation, attapulgite (ATT) with fibrous nanostructures was incorporated. The effects of ATT on bio-based PUAB were systematically investigated, including cure kinetics, rotational viscosity (RV) evolution, phase-separation microstructures, dynamic mechanical properties, thermal stability, and mechanical performance. Experimental characterization employed Fourier transform infrared spectroscopy, Brookfield viscometry, laser scanning confocal microscopy, dynamic mechanical analysis, thermogravimetry, and tensile testing. ATT incorporation accelerated the polyaddition reaction conversion between isocyanate groups in polyurethane (PU) and hydroxyl groups in ATT. Paradoxically, it reduced RV during curing, prolonging allowable construction time proportionally with clay content. Additionally, ATT’s compatibilizing effect decreased bitumen particle size in PUAB, with scaling proportionally with clay loading. While enhancing thermal stability, ATT lowered the glass transition temperature and damping properties. Crucially, 1 wt% ATT increased tensile strength by 71% and toughness by 62%, while maintaining high elongation at break (>400%). The cost-effectiveness and significant reinforcement capability of ATT make it a promising candidate for producing high-performance bio-based PUAB composites. Full article
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28 pages, 3108 KiB  
Article
Unlocking the Benefits of Hybrid and Standalone Pervaporation for Sustainable Isopropanol Dehydration with HybSi® AR Membranes
by Mohammed Nazeer Khan, Elmar Boorsma, Pieter Vandezande, Ilse Lammerink, Rob de Lange, Anita Buekenhoudt and Miet Van Dael
Membranes 2025, 15(8), 224; https://doi.org/10.3390/membranes15080224 - 26 Jul 2025
Viewed by 379
Abstract
This study presents the first combined techno-economic and environmental analysis of IPA dehydration using HybSi® membranes across three configurations, offering a low-emission alternative to conventional azeotropic distillation. The processes are simulated in Aspen Plus, and include two hybrid separation processes (i.e., distillation–pervaporation [...] Read more.
This study presents the first combined techno-economic and environmental analysis of IPA dehydration using HybSi® membranes across three configurations, offering a low-emission alternative to conventional azeotropic distillation. The processes are simulated in Aspen Plus, and include two hybrid separation processes (i.e., distillation–pervaporation and distillation–pervaporation–distillation) and one standalone pervaporation process. The pervaporation module uses data from experiments that were performed using HybSi® AR membranes at 130 °C and two vacuum pressures (20 and 50 mbar). The separation processes were systematically compared using a comprehensive set of performance indicators covering technical, economic, and environmental aspects. A new cost-efficiency metric, COPCO, is introduced, alongside updated modeling under 2024 market conditions. The isopropanol recovery and water selectivity were >99.5% and >98.7%, respectively, in all pervaporation-based processes. It was found that the hybrid distillation–pervaporation process resulted in a 42% reduction in the levelized cost of the benchmark azeotropic distillation process, while standalone pervaporation resulted in a 38% reduction. The CO2 footprint was also reduced significantly in all cases, up to 86% in the case of standalone pervaporation compared to azeotropic distillation. The COPCO analysis revealed that the distillation–pervaporation configuration offers the highest cost-efficiency among the evaluated systems. Sensitivity analysis revealed that feed flow rate, average water flux, membrane module price, membrane lifetime, and steam price significantly impact the levelized cost. Lower vacuum pressure and feed water near the azeotropic composition enhance economic performance. Full article
(This article belongs to the Section Membrane Applications for Other Areas)
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16 pages, 4296 KiB  
Article
Enhanced Photocathodic Protection Performance of TiO2/NiCo2S4 Composites for 304 Stainless Steel
by Honggang Liu, Hong Li, Xuan Zhang, Baizhao Xing, Zhuangzhuang Sun and Yanhui Li
Coatings 2025, 15(8), 874; https://doi.org/10.3390/coatings15080874 - 25 Jul 2025
Viewed by 257
Abstract
To address the corrosion of 304 stainless steel in marine environments, TiO2/NiCo2S4 composite photoanodes were fabricated via anodic oxidation and hydrothermal methods. X-ray diffraction, scanning electron microscope, energy-dispersive x-ray spectroscopy, and x-ray photoelectron spectroscopy analyses indicated the growth [...] Read more.
To address the corrosion of 304 stainless steel in marine environments, TiO2/NiCo2S4 composite photoanodes were fabricated via anodic oxidation and hydrothermal methods. X-ray diffraction, scanning electron microscope, energy-dispersive x-ray spectroscopy, and x-ray photoelectron spectroscopy analyses indicated the growth of hexagonal NiCo2S4 particles on anatase TiO2 nanotube arrays, forming a type-II heterojunction. Spectroscopy of ultraviolet-visible diffuse reflectance absorption showed that NiCo2S4 extended TiO2’s light absorption into the visible region. Electrochemical tests revealed that under visible light, the composite photoanode decreased the corrosion potential of 304ss to −0.7 V vs. SCE and reduced charge transfer resistance by 20% compared to pure TiO2. The enhanced performance stemmed from efficient electron-hole separation and transport enabled by the type-II heterojunction. Cyclic voltammetry tests indicated the composite’s electrochemical active surface area increased 1.8-fold, demonstrating superior catalytic activity. In conclusion, the TiO2/NiCo2S4 composite photoanode offers an effective approach for marine corrosion protection of 304ss. Full article
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17 pages, 6395 KiB  
Article
Fe–P Alloy Production from High-Phosphorus Oolitic Iron Ore via Efficient Pre-Reduction and Smelting Separation
by Mengjie Hu, Deqing Zhu, Jian Pan, Zhengqi Guo, Congcong Yang, Siwei Li and Wen Cao
Minerals 2025, 15(8), 778; https://doi.org/10.3390/min15080778 - 24 Jul 2025
Viewed by 168
Abstract
Diverging from conventional dephosphorization approaches, this study employs a novel pre-reduction and smelting separation (PR-SS) to efficiently co-recover iron and phosphorus from high-phosphorus oolitic iron ore, directly yielding Fe–P alloy, and the Fe–P alloy shows potential as feedstock for high-phosphorus weathering steel or [...] Read more.
Diverging from conventional dephosphorization approaches, this study employs a novel pre-reduction and smelting separation (PR-SS) to efficiently co-recover iron and phosphorus from high-phosphorus oolitic iron ore, directly yielding Fe–P alloy, and the Fe–P alloy shows potential as feedstock for high-phosphorus weathering steel or wear-resistant cast iron, indicating promising application prospects. Using oolitic magnetite concentrate (52.06% Fe, 0.37% P) as feedstock, optimized conditions including pre-reduction at 1050 °C for 2 h with C/Fe mass ratio of 2, followed by smelting separation at 1550 °C for 20 min with 5% coke, produced a metallic phase containing 99.24% Fe and 0.73% P. Iron and phosphorus recoveries reached 99.73% and 99.15%, respectively. EPMA microanalysis confirmed spatial correlation between iron and phosphorus in the metallic phase, with undetectable phosphorus signals in vitreous slag. This evidence suggests preferential phosphorus enrichment through interfacial mass transfer along the pathway of the slag phase to the metal interface and finally the iron matrix, forming homogeneous Fe–P solid solutions. The phosphorus migration mechanism involves sequential stages: apatite lattice decomposition liberates reactive P2O5 under SiO2/Al2O3 influence; slag–iron interfacial co-reduction generates Fe3P intermediates; Fe3P incorporation into the iron matrix establishes stable solid solutions. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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