Search Results (37)

Alkali-activated slag-like powder (AASP) materials are a novel type of binder prepared by activating slag-like powder (SP) with alkaline activators, providing a sustainable alternative to traditional cement for construction in remote mountainous regions, as well as on islands and reefs far from the inland, reducing transportation costs, shortening construction timelines, and minimizing energy consumption. SP is locally produced from siliceous and calcareous materials through calcining, water quenching, and grinding, exhibiting reactivity similar to that of ground granulated blast-furnace slag. In this study, siliceous sand and ground calcium carbonate powder were utilized to produce SP, with sodium carbonate (Na₂CO₃), sodium hydroxide (NaOH), and their mixture serving as activators. The results indicated that the Ca/Si ratio in SP, along with the dosage of Na₂CO₃ (D_sc) and Na₂O content (N_c) in the activator, significantly affected the compressive strength of AASP materials at both early and late stages. The 28-day compressive strength reached up to 78.95 MPa, comparable to that of alkali-activated slag (AAS) materials. The optimum mix ratio for Na₂CO₃-NaOH based AASP materials was also determined to be 80% D_sc and 8% N_c (C8N2-8). Microscopic analyses were employed to investigate the changes in the macroscopic properties of AASP materials driven by hydration products, chemical group composition, and microstructure. Full article

The application of alkali-activated slag (AAS) cementing material to the curing of soft soil foundations has a good engineering application prospect and is economical and environmentally friendly. In this study, three different activators (Na₂O·nSiO₂, NaOH, Ca(OH)₂) were used to alkali-activate slag powder to solidify and improve soft soil in inland port areas. In order to explore the mechanical properties and strength formation mechanism of AAS-solidified soil under different activators, mechanical properties, and microscopic tests were carried out. Firstly, with unconfined compressive strength as the evaluation index, an orthogonal test of three factors, such as the type of activator, the amount of activator, and the amount of slag powder, was designed. Then, the unconfined compressive strength, resilience modulus, shear strength, and compression modulus of AAS-solidified soil were tested with the three activators under optimal dosage. Finally, phase composition, SEM-EDS, TG-DTG, and FT-IR analyses were carried out with the three AAS-solidified soils. The results show the following: (1) The factors affecting the unconfined compressive strength of AAS-solidified soil are ordered as follows: the type of activator > the amount of activator > the amount of slag powder. In addition, the optimal factors were as follows: activator type: Na₂O·nSiO₂; amount of activator: 3%; and amount of slag powder: 20%. (2) In considering the macroscopic mechanical properties, the effect of the activator is Na₂O·nSiO₂ > NaOH > Ca(OH)₂, and the Na₂O·nSiO₂ AAS-solidified soil has good early strength. (3) The hydration products of AAS are mainly C-A-S-H gel, N-A-S-H gel, and C-S-H gel, which increase the strength and cohesion of solidified soil. The results show that AAS-solidified soil with 0.7-modulus Na₂O·nSiO₂ as the activator has good engineering characteristics and can be used for curing soft soil foundations. Full article

This study developed a one-part alkali-activated slag/wood biomass fly ash (WBFA) binder (AAS) for preparing cemented paste backfill (CPB) as an alternative to traditional cement. Through multi-scale characterizations (XRD, FTIR, TGA, rheological testing, and MIP) and performance analyses, the regulation mechanisms of slag/WBFA ratios on hydration behavior, microstructure, and mechanical properties were systematically revealed. Results demonstrate that high slag proportions significantly enhance slurry rheology and mechanical strength, primarily through slag hydration generating dense gel networks of hydration products and promoting particle aggregation via reduced zeta potential. Although inert components in WBFA inhibit early hydration, the long-term reactivity of slag effectively counteracts these negative effects, achieving comparable 28-day compressive strength between slag/WBFA-based CPB (4.11 MPa) and cement-based CPB (4.16 MPa). Microstructural analyses indicate that the disordered gels in AAS systems exhibit silicon–oxygen bond polymerization degrees (950 cm⁻¹) comparable to cement, while WBFA regulates Ca/Si ratios to induce bridging site formation (900 cm⁻¹), significantly reducing porosity and enhancing structural compactness. This research provides theoretical support and process optimization strategies for developing low-cost, high-performance mine filling materials using industrial solid wastes, advancing sustainable green mining practices. Full article

In most countries, low- and intermediate-level wastes (LILWs) are cemented in carbon steel drums for later disposal. The durability of waste packages is determined by the chemical environment generated by both cement-based engineered barrier systems and the aggressive species present in the waste. Decontamination sludges are challenging wastes that are currently not accepted for final disposal due to their acidic nature and high concentrations of organic species and complexants. Thus, it was proposed to use electrochemical measurements to study the corrosion of steel sheets, simulating drums embedded in new alkali-activated slag (AAS) formulations with surrogate decontamination liquids, and determine their viability for use as confining matrices in order to increase the service life of the drums. The carbon steel coupon embedded in the Portland cement reference (R-L) paste showed the best corrosion resistance, followed by that of steel embedded in sodium silicate-activated slag (BFS-S-L) paste. This behaviour may be related to an improvement in the protective nature of the surface film. However, in sodium carbonate-activated slag (BFS-C-L) paste, the effect of the sludge in the matrix seemed to be more intense, leading to a pH decrease in the paste porewater, an effect that could hinder the formation of a passive layer on the surface of the carbon steel. Under such conditions, the initiation of the corrosion process seems to be favoured, resulting in the formation of a non-protective scale consisting mainly of hematite. Full article

Alkali-activated materials (AAMs) offer an eco-friendly alternative to traditional Portland cement, yet their rheological properties, particularly in concrete mixtures, remain largely underexplored. This study conducted rheological tests to investigate the flow properties and thixotropic behavior of alkali-activated slag (AAS) concrete with varying water-to-binder (w/b) ratios and silicate modulus (Ms). The thixotropy of AAS concrete was assessed using the thixotropic index, breakdown area, and variations in apparent viscosity under different shear rates, revealing correlations between thixotropic behaviors and rheological parameters. Mixtures with lower Ms and w/b ratios showed limited slump values and rapid structural build-up due to increased interparticle connections. As Ms increased, enhanced thixotropic behaviors were observed, attributed to the rapid formation of early hydration products. This led to a significant increase in peak torque values and a slight decrease in equilibrium torque values at various rotational speeds. In turn, AAS concrete with higher Ms demonstrated improved fluidity and workability retention after thixotropic build-up was erased. The results of this study provide valuable insights into the flow and thixotropic behaviors of fresh AAS concretes for practical applications. Full article

China is the largest producer and user of Ordinary Silicate Cement (OPC), and rapid infrastructure development requires more sustainable building materials for concrete structures. Portland cement emits large amounts of CO₂ in production. Given proposals for “carbon peaking and carbon neutralization”, it is extremely important to study alternative low-carbon cementitious materials to reduce emissions. Alkali-activated slag (AAS) cement, a new green cementitious material, has high application potential. The chemical corrosion resistance of AAS concrete is important for ensuring durability and prolonging service life. This paper reviews the hydration mechanism of AAS concrete and discusses the composition of hydration products on this basis, examines the corrosion mechanism of AAS concrete in acid, sulfate, and seawater environments, and reviews the impact of its performance due to the corrosion of AAS concrete in different solutions. Further in-depth understanding of its impact on the performance of concrete can provide an important theoretical basis for its use in different environments and provides an important theoretical basis for the application of AAS concrete, so that we can have a certain understanding of the durability of AAS concrete. Full article

This study aims to investigate the comparative performance of ester- and ether-based polycarboxylate superplasticizers in maintaining the fluidity and controlling the setting time of alkali-activated slag (AAS) paste. The experiments employed rheological tests, mini-slump tests, ultrasonic pulse velocity (UPV) measurements, and gel permeation chromatography (GPC) analysis. The results indicate that ether-based superplasticizers maintain fluidity approximately 25% longer than their ester-based counterparts and extend the setting time by about 30%. The enhanced performance of ether-based superplasticizers is attributed to their superior molecular stability in highly alkaline environments, which mitigates early polymer degradation. Additionally, the Na₂O/SiO₂ ratio was maintained at 1:1 throughout the experiments to ensure consistency in the activation process. The relationship between fluidity loss and the onset of setting occurs more rapidly in AAS paste than in conventional cement-based systems. These findings provide valuable insights for the development of environmentally friendly construction materials by optimizing the use of superplasticizers in alkali-activated systems. Full article

In the realm of sustainable construction materials, the quest for low-environmental-impact binders has gained momentum. Addressing the global demand for concrete, several alternatives have been proposed to mitigate the carbon footprint associated with traditional Portland cement production. Despite technological advancements, property inconsistencies and cost considerations, the wholesale replacement of Portland cement remains a challenge. This study investigates the feasibility of using alkali-activated slag (AAS)-based binders for two specific applications: structural plaster and pervious concrete. The research aims to develop an M10-grade AAS plaster with a 28-day compressive strength of at least 10 MPa for the retrofitting of masonry buildings. The plaster achieved suitable levels of workability and applicability by trowel as well as a 28-day compressive strength of 10.8 MPa, and the level shrinkage was reduced by up to 45% through the inclusion of shrinkage-reducing admixtures. Additionally, this study explores the use of tunnel muck as a recycled aggregate in AAS pervious concrete, achieving a compressive strength up to 20 MPa and a permeability rate from 500 to 3000 mm/min. The relationship between aggregate size and the physical and mechanical properties of no-fines concretes usually used for cement-based pervious concrete was also confirmed. Furthermore, the environmental impacts of these materials, including their global warming potential (GWP) and gross energy requirement (GER), are compared to those of conventional mortars and concretes. The findings highlight that AAS materials reduce the GWP from 50 to 75% and the GER by about 10–30% compared to their traditional counterparts. Full article

Commercial sodium hydroxide (NaOH) and sodium silicate (SS) are commonly used as alkaline activators in geopolymer concrete production despite concerns about their availability and associated CO₂ emissions. This study employs an alternative alkaline activator (AA) synthesized from a sodium silicate alternative (SSA) solution derived from rice husk ash (RHA) and a 10 M sodium hydroxide solution. The initial phase established an optimal water-to-binder (W/B) ratio of 0.50, balancing workability and structural performance. Subsequent investigations explored the influence of the alkali/precursor (A/P) ratio on geopolymer concrete properties. A control mix uses ordinary Portland cement (OPC), while ground granulated blast-furnace slag (GGBS)-based geopolymer concrete—GPC mixes (GPC1, GPC2, GPC3, GPC4) vary the A/P ratios (0.2, 0.4, 0.6, 0.8) with a 1:1 ratio of sodium silicate to sodium hydroxide (SS: SH). The engineering performance was evaluated through a slump test, and unconfined compressive strength (UCS) and tensile splitting (TS) tests in accordance with the appropriate standards. The geopolymer mixes, excluding GPC3, offer suitable workability; UCS and TS, though lower than the control mix, peak at an A/P ratio of 0.4. Despite lower mechanical strength than OPC, geopolymers’ environmental benefits make them a valuable alternative. GPC2, with a 0.4 A/P ratio and 0.5 W/B (water to binder) ratio, is recommended for balanced workability and structural performance. Future research should focus on enhancing the mechanical properties of geopolymer concrete for sustainable, high-performance mixtures. Full article

The study of alkali-activated slag (AAS) is motivated by the need for more sustainable alternatives to Portland cement (PC) within the construction industry. Specifically, AAS offers good mechanical and chemical properties. However, the influence of the activator on its pore structure and hydraulic conductivity remains unclear. Both pore structure and hydraulic conductivity are key parameters in understanding the drying process and could potentially explain the high drying shrinkage observed so far. The present study aims to investigate the pore size distribution and hydraulic conductivity of six distinct AAS/sodium hydroxide mortar compositions, with a particular emphasis on the effect of varying the activator’s molarity and the solution-to-binder ratio (s/b). This research uses the mass variation in different relative humidity (RH) conditions from experimental tests to model the pore surface area, the pore size distribution, and the hydraulic conductivity. From the results, it emerges that increasing the molarity from 0.5 to 8 M reduces the open porosity and refines the pore structure, while increasing the s/b from 0.5 to 0.8 increases the open porosity while refining the pore structure. In addition, high molarity compositions are not suitable for testing in high RH and natural carbonation conditions due to the occurrence of deliquescence. Moreover, the main drying mechanism in AAS is water vapour transport even at high relative humidity, contrary to what was observed in the literature for PC. Finally, the hydraulic conductivity of alkali-activated slag presents a minimum of around 85% RH against the 60–70% RH for PC, causing AAS to dry faster when the relative humidity decreases from 85 to 50%. Full article

Cement paste backfill (CPB) is an effective waste management method allowing the storage of fine process tailings into underground mined-out voids. CPB performance generally depends on the properties of the tailings and the type of binder. In recent years, there has been an increasing trend in the use of alkali-activated slag (AAS) to improve the performance properties of CPB. This study focuses on the ultrasonic and microstructural investigation of the effect of slag fineness on the mechanical, geochemical, and durability properties of sulphide-rich tailings CPB made of AAS (AAS-CPB) over 360 days. In this scope, the AAS-CPB samples were prepared at three different slag fineness values (3100–4650–6300 cm²/g). According to the findings, the fineness of the slag significantly improved the early-age and long-term strength (~2.3-fold and ~6.6-fold, respectively) of the CPB samples (CPBs). However, a further increase in the slag fineness was observed to impair the CPB microstructure and strength in the long term. Ultrasonic pulse velocity monitoring displayed a very high relation with the strength evolution of the CPBs and is a very reliable method for the durability assessment of the CPBs. Slag fineness around 4600 cm²/g was found to be sufficient for CPB preparation, and was seen to improve the pore structure evolution of the AAS-CPB. Microstructural studies are in good agreement with the geochemical and durability behaviour of the AAS-CPB at this fineness. Microstructural and ultrasonic findings suggest that, while slag fineness enhances the mechanical and microstructural properties of the AAS-CPB, a further increase in the fineness of the slag has no additional technical advantages. Full article

Concrete and ceramic products are among the most widely used materials in the construction sector. The production of ceramic materials has significantly grown in recent years. Concrete is one of the most widely used materials worldwide and most of its carbon dioxide (CO₂) emissions are attributed to Portland cement (PC) production. This review analyzed previous research works into the use of ceramic waste (CW) as a precursor in alkali-activated (AA) cements. The physico-chemical properties of different CW materials were analyzed, and the properties and environmental impact of three main categories of AA CW cements were explored: those developed solely with CW; hybrid cements combining CW with traditional binders (PC, calcium hydroxide or calcium aluminate cement); combinations of CW with other precursors (i.e., blast furnace slag, fly ash, fluid catalytic cracking residue, etc.). The results evidenced that CW can be successfully employed as a precursor in AA cements, particularly in the context of prefabricated products where thermal curing is a prevalent procedure. When enhanced mechanical strength is requisite, it is feasible to attain improvements by employing hybrid systems or by combining CW with other precursors, such as blast furnace slag. This new alternative reuse option allows progress to be made toward sustainable development by reducing not only CO₂ emissions and embodied energy compared to PC but also PC consumption and CW accumulation in landfills. Full article

Alkali-activated slag (AAS) presents a promising alternative to ordinary Portland cement due to its cost effectiveness, environmental friendliness, and satisfactory durability characteristics. In this paper, cow dung waste was recycled as a renewable natural cellulose fiber, modified with alkali, and then added to AAS mortar. The physico-chemical characteristics of raw and modified cow dung fibers were determined through Fourier transform infrared (FTIR), X-ray diffraction (XRD), and Scanning electron microscope (SEM). Investigations were conducted on the dispersion of cow dung fibers in the AAS matrix, as well as the flowability, strength, and autogenous shrinkage of AAS mortar with varying cow dung fiber contents. The results indicated that modified fiber has higher crystallinity and surface roughness. The ultrasonic method showed superior effectiveness compared to pre-mixing and after-mixing methods. Compared with raw cow dung fibers, modified fibers led to an increase of 11.3% and 36.3% of the 28 d flexural strength and compressive strength of the AAS mortar, respectively. The modified cow dung fibers had a more significant inhibition on autogenous shrinkage, and the addition of 2 wt% cow dung fibers reduced the 7 d autogenous shrinkage of the AAS paste by 52.8% due to the “internal curing effect.” This study provides an alternative value-added recycling option for cow dung fibers as a potential environmentally friendly and sustainable reinforcing raw material for cementitious materials, which can be used to develop low autogenous shrinkage green composites. Full article

Alkali-activated slag (AAS) is emerging as a possible and more sustainable alternative to Ordinary Portland Cement (OPC) in the construction industry, thanks to its good mechanical and chemical properties. Conversely, the effects of its high drying shrinkage are still a concern for its long-term durability. This study aims to investigate the drying shrinkage behaviour of six AAS/sodium hydroxide mortar compositions and the main phenomena affecting their drying shrinkage behaviour. Specifically, the molarity, solution-to-binder ratio (s/b), autogenous shrinkage, creep compliance, microcracking, and carbonation are considered as possible causes of the differences between AAS and OPC. The results show that it is not possible to correlate the shrinkage magnitude with the molarity of the activating solution, while an increase in the s/b increases the drying shrinkage. Concerning the other factors, autogenous deformation remains significant even after a period of 112 days, while the creep compliance is definitely affected by the drying process but does not seem to affect the shrinkage magnitude. Furthermore, the presence of microcracks caused by the drying process definitely influences the drying shrinkage. Finally, carbonation depends on the molarity of the activating solution, even though its effects on the material are still unclear. Full article

This study presents an investigation of the mix proportion and mechanical properties of one-part alkali-activated geopolymer concrete (GPC). The procedure for determining the mix proportion of one-part alkali-activated GPC, which uses a solid alkali activator in crystal form, is proposed. The proposed procedure was applied to a series of mixed proportions of GPC with different amounts of solid crystalline alkali activator (AA), water (W), and superplasticizer (SP), using the ratio between them to the total amount of binder (B, fly ash, and granulated blast furnace slag) by weight in order to evaluate their effect on the workability and compressive strength of the GPC. The slump, compressive and tensile strength, and elastic modulus of the one-part alkali-activated GPC were tested in various ways. The test results showed that solid crystalline alkali activators, water, and superplasticizers have significant effects on both the workability and compressive strength of GPC. The amount of one-part alkali activator should not exceed 12.0% of the total binder amount by weight (AA/B = 0.12) in order not to lose the workability of GPC. The minimum W–B ratio should be at least 0.43 to ensure the workability of the sample when no superplasticizer is added. An amount of 2.5% can be considered as the upper bound when using superplasticizer-based polysilicate for GPC. In addition, the elastic modulus and various types of tensile strength values of the one-part alkali-activated GPC were evaluated and compared with that predicted from compressive strength using equations given by two common ACI and Eurocode2 codes for ordinary Portland cement (OPC) concrete. Modifications of the equations showing the relationships between splitting tensile strength and compressive strength, as well as between elastic modulus and compressive strength and the development of compressive strength under the time provided by ACI and Eurocode2 for OPC concrete, were also made for one-part alkali-activated GPC. Full article