Search Results (450)

This research examined the development and testing of hot-melt adhesives incorporating metallic (Al and Fe powders averaging 800 nm) and ferrite additives, designed for reversible bonding technology of polyolefins through electromagnetic energy. The experimental models with Al displayed smooth particles that were fairly evenly distributed within the polymer matrix. Experimental models with Fe suggested that Fe nanopowders are more difficult to disperse within the polymer matrix, frequently resulting in agglomeration. For ferrite powder, there were fewer agglomerations noticed, and the dispersion was more uniform compared to similar composites containing Fe particles. Regarding water absorption, the extent of swelling was greater in the composites that included Al. Because of toluene’s affinity for the matrices, the swelling measurements stayed elevated even with reduced exposure times, and the composites with ferrite showed the lowest swelling compared to those with metallic particles. A remarkable evolution of the dielectric loss factor peak shifting towards higher frequencies with rising temperatures was observed, which is particularly important when the materials are exposed to thermal activation through electromagnetic energy. The reversible bonding experiments were performed on polyolefin samples which were connected longitudinally by overlapping at the ends; specialized hot-melts were employed, using electromagnetic energy at 2.45 GHz, with power levels between 140 and 850 × 10³ W/kg and an exposure duration of up to 2 min. The feasibility of bonding polyolefins using homologous hot-melts that include metallic/ferrite elements was verified. Composites with both matrices showed that the hot-melts with Al displayed the highest mechanical tensile strength values, but also had a relatively greater elongation. All created hot-melts were suitable for reversible adhesion of similar polyolefins, with the one based on HDPE and Fe considered the most efficient for bonding HDPE, and the one based on PP and Al for PP bonding. When bonding dissimilar polyolefins, it seems that the technique is only effective with hot-melts that include Al. According to the reversible bonding diagrams for specific substrates and hot-melt combinations, and considering the optimization of energy consumption in relation to productivity, the most cost-effective way is to utilize 850 × 10³ W/kg power with a maximum exposure time of 1 min. Full article

Enhancing the local mechanical response of low-carbon cast steels remains essential for improving their performance in wear-intensive environments. In this work, a low-carbon cast steel was locally modified through the in situ formation of TiC particles via melt reaction with pressed Ti–Al–C powders. Advanced microstructural characterization (SEM/EDS, EBSD, and TEM) revealed a heterogeneous TiC-reinforced composite microstructure containing ~36 vol.% TiC with particle sizes between 0.73 and 3.88 μm. The reinforced region exhibited a substantial increase in hardness, from 160 ± 5 HV30 in the base steel to 407 ± 78 HV30, resulting from the synergistic contribution of TiC particles, fine κ-carbides, and a martensitic matrix. Nanoindentation revealed a strong mechanical contrast between phases, with TiC achieving 25.70 ± 7.76 GPa compared to 4.68 ± 1.09 GPa for the base metal matrix. Micro-abrasion tests showed a 24% reduction in wear rate, accompanied by shallower grooves and reduced plastic deformation. These findings demonstrate that in situ TiC formation, combined with κ-carbide precipitation, provides an effective strategy for improving local hardness and abrasive wear resistance in low-carbon cast steels. The results highlight the potential of in situ composite formation as an effective microstructural engineering strategy for next-generation wear-resistant cast steels. Full article

Environmentally friendly materials with superior structural, physical, optical, and shielding capabilities are of great technological importance and are continually being investigated. In this work, novel multicomponent borate glasses with the composition xTiO₂-10BaO-5Al₂O₃-5WO₃-20Bi₂O₃-(60-x) B₂O₃, where 0 ≤ x ≤ 15 mol%, were produced via the melt-quenching technique. The increase in TiO₂ content results in a decrease in molar volume and a corresponding increase in density, indicating the formation of a compact, rigid, and mechanically hard glass network. Elastic constant measurements further confirmed this behavior. FTIR analysis confirms the transformation of BO₃ to BO₄ units, signifying improved network polymerization and structural stability. The prepared glasses exhibit an optical absorption edge in the visible region, demonstrating their strong ultraviolet light blocking capability. Incorporation of TiO₂ leads to an increase in refractive index, optical basicity, and polarizability, and a decrease in the optical band gap and metallization number; all of these suggest enhanced electron density and polarizability of the glass matrix. Radiation shielding properties were evaluated using Phy-X/PSD software. The outcomes illustrate that the Mass Attenuation Coefficient (MAC), Effective Atomic Number (Z_eff), Linear Attenuation Coefficient (LAC) increase, while Mean Free Path (MFP) and Half Value Layer (HVL) decrease with increasing TiO₂ at the expense of B₂O₃, confirming superior gamma-ray attenuation capability. Additionally, both TiO₂-doped and undoped samples show higher fast neutron removal cross sections (FNRCS) compared to several commercial glasses and concrete materials. Overall, the incorporation of TiO₂ significantly enhances the optical performance and radiation-shielding efficiency of the environmentally friendly glass system, making these potential candidates for advanced photonic devices and radiation-shielding applications. Full article

Samples of flotation tailings generated during the exploitation and processing of Zn–Pb–Cu–Ag ore from the Rudnik mine (Serbia) were investigated for their mineralogical, geochemical, and magnetic susceptibility properties. The flotation tailings consist of a complex mineral assemblage, including silicates, carbonates, sulfides, phosphates, sulfates, oxides, hydroxides, and native elements. Quartz, calcite, and orthoclase dominate the coarse fraction (>400 µm), accompanied by epidote, Ca-garnet, and Ca-clinopyroxene. Sulfide minerals are concentrated in finer fractions (<400 µm), with pyrite and arsenopyrite being the most abundant, followed by pyrrhotite, sphalerite, galena, and chalcopyrite. These sulfides occur as dispersed grains within a silicate–carbonate matrix. Post-depositional oxidative alteration is moderately developed, with pyrite replaced by hematite, galena by cerussite, and chalcopyrite by malachite. Geochemical analyses reveal that SiO₂ (avg. 38.98 wt%), Fe₂O₃ (avg. 23.68 wt%), Al₂O₃ (avg. 8.95 wt%), CaO (avg. 9.03 wt%) and MgO (avg. 1.50 wt%) dominate the composition. Economically significant metals include Zn (avg. 0.47 wt%), Pb (avg. 0.20 wt%), Cu (avg. 0.11 wt%), Ag (max. 19 µg/g), and Bi (max. 130 µg/g). Mass magnetic susceptibility shows a strong correlation with S (r = 0.92), Co (r = 0.90), and Bi (r = 0.87); moderate correlation with Fe₂O₃, Al₂O₃, and As; and negative correlation with Mn, TiO₂, Zn, and Pb. The ferromagnetic phase most likely originates from pyrrhotite, as well as hematite formed during pyrite alteration and goethite. Full article

Powder metallurgy is an ideal technique for manufacturing metal matrix composites, owing to its capacity for near-net shape production and minimal material waste. However, a characteristic feature of the aluminum green compacts during the sintering process is the presence of natural oxide films on the surfaces of aluminum powders, which limits the application of aluminum powder metallurgy technology. To address this, we propose a sonication-assisted mixing and liquid metal sintering strategy by which aluminum powder can be easily sintered at the temperature as low as 623 K, two-thirds of the melting point of aluminum. The present investigation demonstrates that the molten gallium enhances metallurgical bonding between the aluminum particles by acting as a “bridge” between adjacent aluminum particles and disrupting the oxide film inevitably existing on the outermost layer of aluminum powder. According to the performance analysis results, when the sintering temperature is as low as two-thirds of the melting point of aluminum, the compressive strength of the Al-5Ga sample increases by 62.5% compared with that of pure aluminum. This innovation will help powder metallurgy researchers to pursue sintering at low-temperature and has a sweeping impact on a wide range of powder metallurgy applications. Full article

In this study, the Mg-8Y-0.8Al-xZn (x = 0.25, 0.45, 0.65 in wt.%) anode was selected as the research subject, and the relationship between its microstructural evolution and electrochemical performance was thoroughly investigated. The results indicate that an increasing zinc content leads to a distinct gradient change in the alloy phase composition. At a low zinc content (x = 0.25), the Al₂Y phase is uniformly distributed within the matrix. However, when the Zn content reaches 0.45 wt.% or higher, the Mg-Y phase and Mg-Y-Zn phase become the predominant phases. When applying 20 mA·cm⁻² current density, the investigated Mg-8Y-0.8Al-0.25Zn anode achieves a high specific capacity of 1030 mAh·g⁻¹ and an anode efficiency of 51%, providing a valuable experimental foundation for the advancement of new energy storage materials and offering significant theoretical guidance for advancing metal–air battery technology. Full article

The longevity, site fidelity, and trophic position of freshwater turtles have led to their increasing recognition as useful bioindicators of environmental contamination. Mauremys leprosa (n = 25) shells from a Northern African wetland system were examined for trace element concentrations in order to assess shell composition as a non-invasive biomonitoring method. Micro x-ray fluorescence (μXRF) method was used to measure the shell concentrations of 17 elements, including Ca, P, Fe, Zn, Mn, Sr, Pb, Sb, and Al. As would be expected from the structural composition of bony tissues, calcium and phosphorus were the predominant constituents. In addition to bulk concentrations, micro-XRF elemental mapping revealed heterogeneous spatial distributions of essential and toxic elements within the shells, providing visual evidence of bioaccumulation patterns and supporting the use of shells as non-invasive bioindicators. There were statistically significant sex-related differences in the levels of trace elements, with males exhibiting higher concentrations of Mg, Mn, Sb, Pb, and Al (p < 0.05). Spearman correlations revealed strong associations between certain shell elements (e.g., Fe, Mn, Ti, Zn) and morphometric parameters. Comparisons with environmental samples (water and sediment) showed moderate to strong correlations, particularly with sediment metal concentrations, supporting the utility of shell chemistry as an integrative exposure matrix. Nonetheless, there were significant percentages of censored or missing values for certain metals (Cu, Ni, and As). This study emphasizes how viable turtle shells are as non-lethal markers of bioaccumulation and stresses how crucial it is to take environmental matrices, element-specific variability, and sex into account when assessing contamination. Longitudinal monitoring, physiological biomarkers, and isotopic analysis should all be used in future studies to bolster the causal relationships between environmental exposure and turtle health. Full article

The use of aluminum alloys in aerospace is limited by their poor weldability, making many incompatible with additive manufacturing (AM) processes like powder bed fusion—laser beam metal (PBF-LB/M), known as well as laser powder bed fusion. This incompatibility hinders the fabrication of complex, lightweight components. To overcome this, Aluminum Metal Matrix Composites (AMMCs) are formed by mechanically alloying the non-processable Al6082 base alloy with ceramic reinforcements; subsequently, Titanium Carbide (TiC) and Silicon Carbide (SiC) particles are developed. This approach induces microstructural changes necessary for AM compatibility. The influence of varying reinforcement contents (1–5 wt.%) on powder homogeneity, microstructural evolution (via Energy Dispersive X-ray Spectroscopy and Electron Backscatter Diffraction), processability, and mechanical properties is systematically studied. The key finding is that metallurgical modification is a robust solution. TiC addition at 2 wt.% and 5 wt.% completely eliminated solidification cracking, achieving high processability. SiC substantially reduced cracking compared to the base alloy. These results demonstrate the potential of AMMCs to successfully translate conventional, non-weldable aluminum alloys into the realm of advanced additive manufacturing. Full article

In the present study, aluminum matrix composites (AMCs) were fabricated by friction stir processing (FSP) using Ni-Cu particles. Ni-Cu particles were added to the Al matrix in two ways. First, without any treatment and in the form of a mixture of as-received powders. Second, treated through mechanical alloying to form Monel solid-solution particles. The particles were added to a groove to be processed by the FSP tool to produce a local AMC. To investigate the kinetics of intermetallic compounds (IMCs) growth in reinforcement particles, the produced AMCs were annealed at 500 °C for 2 h. To characterize the reinforcing particles, several analyses were performed on the samples. Field-emission scanning electron microscopy (FE-SEM) was used to study the size, morphology, and IMC thickness. TEM was performed to characterize the IMCs through high-resolution chemical analyses. Tensile testing was used to understand the mechanical properties and fracture behavior of AMCs. Tensile testing revealed a noticeable improvement in strength for the as-mixed sample, with a UTS of 90.3 MPa, approximately 22% higher than that of the base aluminum. In contrast, the mechanical alloying sample with annealing heat treatment exhibited a severe drop in ductility, with elongation decreasing from 17.98% in the as-mixed sample to 1.52%. The results showed that heat treatment thickened the IMC layer around the reinforcing particles formed during the FSP process with as-mixed particles. In the AMC reinforced with mechanically alloyed Ni-Cu powders, IMC formation during FSP was significantly suppressed compared to that of as-mixed particles, despite the finer size resulting from milling. Additionally, the heat treatment resulted in only a slight increase in IMC thickness. The IMC layer thickness after heat treatment in both the mechanically alloyed sample and the as-mixed sample was approximately 2 µm and 20–40 µm, respectively. The reason behind this difference and its effect on the fracture behavior of the composite were elaborated in this study, giving insights into metal-matrix production with controlled reaction. Full article

The network architecture has demonstrated considerable potential for enhancing the strength–ductility synergy in metal matrix composites (MMCs). Intuitively, the intersections of network layers are expected to induce a stress concentration, leading to premature brittle fractures. Introducing chamfers to round the network cells may mitigate the local stress concentration and thereby improve elongation. Here, a numerical simulation framework was developed to investigate the effect of chamfering on the mechanical behavior of a three-dimensional (3D) continuous SiC_3D/Al composite with a network architecture. A Voronoi tessellation algorithm was employed to generate the continuous network structural SiC phase. By inducing ductile and brittle damage criterions in the matrix and reinforcement elements, respectively, the mechanical behavior can be predicted via the finite element method (FEM). The predicted mechanical properties reveal an unexpected trend: chamfering results in a simultaneous reduction in both strength (from 367 MPa to 312 MPa) and elongation (from 4.1% to 2.0%). With chamfering, the enlarged intersection of the network layer bears a lower load, whereas the narrower network plates exhibit higher stress concentrations. As a result, the overall load-bearing capacity of the SiC_3D reinforcement decreases monotonically with an increasing chamfer size f. Furthermore, the non-uniform stress distribution promotes the premature fracture of the SiC_3D, which reduces elongation. Additionally, the crack deflection behavior is suppressed in the chamfered models, leading to decreasing energy dissipation. This unanticipated outcome highlights an important architectural design principle: maintaining uniform geometric dimensions is critical for achieving optimal composite performance. Full article

Overcoming the strength–ductility trade-off in conventional aluminum matrix composites (AMCs) remains a significant challenge. This study employs dual-scale hybrid reinforcement particles comprising micron-sized Cu and nano-sized Ti, alongside bimodal micro-sized pure Al powders as matrix fillers. The AMCs were fabricated through ball milling (BM) combined with multi-pass friction stir processing (FSP). The homogenously distributed hybrid reinforcement particles generate an integrated composite region consisting of both coarse-grained (CG) and fine-grained (FG) structures, demonstrating enhanced material characteristics. The interwoven network of coarse- and fine-crystalline domains constructs a heterogeneous architecture that enables simultaneous improvement in both strength and ductility properties. The micron-Cu acts as a skeletal support within the matrix, enhancing load transfer efficiency and effectively hindering dislocation motion. The nano-Ti and in situ intermetallics facilitate grain refinement via the pinning effect and promote heterogeneous nucleation, which contributes to stress dispersion and dislocation obstruction. The addition of dual-scale micron-sized pure Al powder particles promotes the formation of the heterogeneous architecture, which enhances the balancing of strength and ductility in the composite. Following compositing (Al₁₀-5Cu-10Ti-10Al₂₀), the alloy exhibits an ultimate tensile strength (UST) of 267 MPa, a hardness of 98 HV, and an elongation of 16.7%, representing increases of 193.4%, 226.7%, and 9.9%, respectively, relative to the base metal. Full article

This research investigated the influence of volume fraction (30 vol.% and 40 vol.%) and particle size α-Al₂O₃ on the physical and mechanical properties of AlMg7 composites manufactured by the squeeze casting technique. The aim of the study was to characterize the microstructure, hardness, density, tensile strength (σmax), compressive strength (σcmax), and impact strength, with a discussion of the mechanisms of destruction. The obtained materials exhibited very low porosity (below 2%), confirming the high efficiency of the ceramic preforms infiltration process. It was found that both hardness and tensile strength increase with decreasing size of the reinforcing particles. The highest growth in hardness at 113% was observed for the composite with 40 vol.% of F1200 particles, while the highest tensile strength, 341 MPa, was noted for materials with 30 vol.% of the same fraction of α-Al₂O₃ particles. In the case of compressive strength, the opposite relationship was observed, where an increase in volume fraction to 40% resulted in a significant rise in σcmax to 522 MPa. The tests also indicated that an increase in the proportion of the brittle ceramic phase radically reduces the impact strength of composites compared to the matrix, which is typical for composite materials with a metallic matrix. Microstructure analysis of the fractures revealed that the mechanism of destruction depends on the type of load and the size and proportion of particles, which is reflected in the transition from transcrystalline cracking to delamination at the phase boundary. The results confirm that the strengthening processes of composites depend on the effective transfer of stresses at the microscopic level. Full article

This study investigates the fabrication and performance of a novel composite material by infiltrating SnSb11Cu6 babbitt alloy into an open-cell AlSn6Cu-SiC matrix. The composites, produced via a multi-stage liquid-state processing route, were comprehensively characterized for their microstructural, mechanical, and tribological properties. The inclusion of 5 wt.% silicon carbide reinforcement resulted in a significant improvement in tribological performance under dry-sliding conditions. Specifically, the reinforced composite exhibited a 24.8% reduction in wear and a 10.8% reduction in the coefficient of friction compared to its unreinforced counterpart. Crucially, this enhancement in wear resistance was achieved while the bulk compressive mechanical properties and ductile deformation behavior remained virtually identical to the unreinforced material. Microstructural analysis confirmed that the high-hardness SiC particles act as primary load-bearing agents, shielding the softer metallic matrix from severe wear. These findings demonstrate the successful development of a high-performance composite with enhanced tribological durability without a mechanical trade-off, making it a promising candidate for advanced bearing applications. Full article

ZrO₂-MgO-Al₂O₃ ceramics, despite a long history of research, still attract the attention of researchers due to the high potential of their applications as refractories and matrices for metal ceramics. A unique composition combining high strength and temperature stability is particularly in demand. In this paper, a comprehensive study of ceramics of the composition (90−x)·ZrO₂-10·MgO-x·Al₂O₃ (x = 10–80 wt.%) obtained by solid-phase sintering with preliminary annealing is carried out. Preliminary annealing was used for the possible formation of metastable phases with outstanding mechanical properties. Using the X-ray diffraction method, it was found that most of the samples consist of monoclinic zirconium oxide, magnesium–aluminum spinel, and corundum phases. The exception is the sample with x = 10 wt.%, in which the main phase was a cubic modification of zirconium oxide. By formation this type of ZrO₂ polymorph in the composition hardness and flexural strength significantly increased from 400 to 1380 and 50 to 210 MPa, respectively. The total porosity of ceramics under study lies in the range 6–28%. Using the scanning electron microscopy method, it was found that the phase composition significantly affects the morphology of the microstructure of the sintered bodies. Thus, for sintered ceramics with a high corundum content, the microstructure is characterized by high porosity and a large grain size. For the first time, by applying preliminary annealing, a new type of ternary ceramic ZrO₂-MgO-Al₂O₃ was sintered with potentially outstanding mechanical properties. The presence of a stabilized zirconium oxide phase, stresses in the crystal lattice of the matrix phase, and the formation of cracks in the microstructure are the main factors influencing shrinkage, porosity, microhardness, and biaxial flexural strength. Full article

Aluminum metal matrix composites (AMMCs) were obtained using the stir-casting method, adding 0.15, 0.25, and 0.50 in vol.% of ZrO₂. Microstructural observations made using scanning electron microscopy (SEM) indicated that oxide addition modified grain size. X-ray diffraction analyses revealed that mainly ZrAl₃ and Al₂O₃ phases had formed. Hardness evaluation indicated a maximum value of 63 HV for the zirconia-reinforced samples, representing an increase of approximately 70% compared with pure aluminum. This hardness increase was mainly attributed to the zirconia distribution in the aluminum matrix promoting lattice distortion, which promoted the inhibition of dislocation mobility. Wear tests indicated that the samples with 0.50 vol.% of ZrO₂ added presented the lowest wear rate because of the hardness they acquired. The results are discussed considering composite strengthening due to ZrO₂ addition and the thermal treatment applied (cooling rate). Full article