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Search Results (1,711)

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Keywords = 3-D flux

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14 pages, 1411 KB  
Article
Pilot-Scale Evaluation of Flat-Sheet Membrane Bioreactor for In Situ Retrofitting Textile Dyeing Wastewater Treatment Plant
by Chaoqun Zhou, Chunhai Wei, Huarong Yu, Hongwei Rong and Kang Xiao
Membranes 2026, 16(2), 59; https://doi.org/10.3390/membranes16020059 - 2 Feb 2026
Viewed by 105
Abstract
It is promising to in situ retrofit the activated sludge process with a membrane bioreactor (MBR) to increase treatment capacity and improve effluent quality in a textile dyeing wastewater treatment plant (WWTP). Membrane selection among commercial products for real engineering applications is critical [...] Read more.
It is promising to in situ retrofit the activated sludge process with a membrane bioreactor (MBR) to increase treatment capacity and improve effluent quality in a textile dyeing wastewater treatment plant (WWTP). Membrane selection among commercial products for real engineering applications is critical for this specific wastewater, and little information is available in the literature. This study systematically evaluated the application potential of two flat-sheet microfiltration membranes made of polyvinylidene fluoride (PVDF) and polyether sulfone (PES) in pilot-scale MBRs for in situ retrofitting textile dyeing WWTP. During the four stages with different loads, both membranes achieved nearly the same effluent quality and rejection performance. Both membranes showed little trans-membrane pressure (TMP) increase at an average flux of 15 L/(m2·h) with sub-critical flux characteristics, and showed a sharp TMP increase with super-critical flux characteristics observed at an average flux of 18/22.5 L/(m2·h). After 74 d of filtration, at an average sludge concentration of 12,000 g/L, the PVDF membrane showed less variation in pore size distribution and bubble point pressure, while the PES membrane showed less change in permeability and contact angle. Both membranes met general MBR requirements due to the minimizing pristine effects of both membranes by this specific wastewater matrix. The PVDF membrane showed better anti-fouling capability, especially during high-/over-load stages, and thus was suggested for MBR retrofit, with a sustainable membrane flux below 18 L/(m2·h). Full article
(This article belongs to the Collection Feature Papers in 'Membrane Physics and Theory')
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17 pages, 5415 KB  
Article
Magnetic Equivalent Circuit-Based Performance Evaluation of Modular PCB AFPM Motor for Electric Water Pumps
by Do-Hyeon Choi, Won-Ho Kim and Hyungkwan Jang
Actuators 2026, 15(2), 87; https://doi.org/10.3390/act15020087 - 1 Feb 2026
Viewed by 112
Abstract
Electric Water Pumps (EWPs) are being adopted more widely to improve thermal management in internal combustion engines and electrified powertrain systems. In this context, the drive motor must deliver high efficiency and reliability despite a strict volume constraint. This paper addresses a key [...] Read more.
Electric Water Pumps (EWPs) are being adopted more widely to improve thermal management in internal combustion engines and electrified powertrain systems. In this context, the drive motor must deliver high efficiency and reliability despite a strict volume constraint. This paper addresses a key drawback of coreless printed circuit board (PCB) stator axial-flux permanent-magnet machines for EWP use: the PCB traces are directly exposed to the magnet flux, which increases AC loss, while the required phase resistance also leads to non-negligible DC copper loss. To mitigate both loss components within the same conductor design space, a pyramid trace concept is introduced. A magnetic equivalent circuit (MEC) based model is first used to estimate the baseline performance as the number of PCB stator modules changes, and the resulting scalability is examined in terms of module commonality. The final design then applies the pyramid trace layout with a layer-dependent trace width that is narrower on the layers closer to the magnets and wider on the layers farther away—the trade-off between AC loss and DC loss is optimized using 3D finite element analysis. Torque predictions from the simplified MEC model are cross-checked against 3D finite element analysis (FEA), and finally, a prototype is built to validate the analysis with experimental measurements; for the final selected model, the torque prediction error is 2.37% compared with the validation result. Full article
(This article belongs to the Section High Torque/Power Density Actuators)
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22 pages, 1318 KB  
Article
Effects of Fertilizer Placement Depth on Soil N2O Emissions and Associated Microbial Communities in Mechanized Direct-Seeded Winter Rapeseed Fields
by Hui Chen, Enhao Zhang, Yongyuan Huang, Yuxi Tang, Liping Zhang and Liangjun Fei
Agronomy 2026, 16(3), 353; https://doi.org/10.3390/agronomy16030353 - 31 Jan 2026
Viewed by 194
Abstract
While deep fertilization improves crop yields and fertilizer use efficiency, it alters crop growth and soil nutrient/moisture distribution, driving nitrous oxide (N2O) emissions—a potent greenhouse gas. However, conflicting evidence and the unknown effects of varying fertilizer placement depths in mechanized rapeseed [...] Read more.
While deep fertilization improves crop yields and fertilizer use efficiency, it alters crop growth and soil nutrient/moisture distribution, driving nitrous oxide (N2O) emissions—a potent greenhouse gas. However, conflicting evidence and the unknown effects of varying fertilizer placement depths in mechanized rapeseed fields leave the critical trade-off between productivity and emissions mitigation poorly understood. A 2-year field experiment (2019–2021) was conducted in the Yangtze River basin, China. The static closed chamber technique combined with gas chromatography was utilized to investigate the impacts of fertilizer placement depths (5 cm, 10 cm, and 15 cm, designated as D5, D10, and D15, respectively) on soil N2O emissions, with a no-fertilization treatment serving as the control. Results demonstrated that N2O fluxes under all treatments exhibited a rapid decline during the early growth stages of rapeseed, subsequently stabilizing at low levels; these dynamics were partially linked to soil temperature and soil water content (SWC). Specifically, N2O flux showed a significant but moderate exponential response to soil temperature and a weak quadratic trend with SWC. As fertilization depth increased, the richness and diversity of AOA, AOB, and nirK communities showed a numerical decline (p > 0.05). N2O emissions under D5 were on average 8.7% higher than D10 (p > 0.05), but were significantly 18.0% higher than D15 (p < 0.05). Yield-scaled N2O emissions under D10 were reduced by 12.7% and 22.3% relative to D5 and D15, respectively. Compared with D10 and D15, the N2O emission factor increased by 12.9% and 29.0% under D5, respectively (p < 0.05). The net ecosystem economic budget under D10 was 6.5% and 48.6% greater than that of D5 and D15, respectively. Considering crop yield, production costs, and carbon emission, a fertilizer placement depth of 10 cm is recommended as optimal. These findings offer valuable insights for mitigating N2O emissions and informing rational fertilization strategies in rapeseed cultivation. Full article
(This article belongs to the Special Issue Adaptive Adjustment of Crop Management Practices Under Global Warming)
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22 pages, 2455 KB  
Article
Temperature, Nitrogen, and Carbon Constraints on Growth and Metabolism of Regional Microalgae Strains
by Gulnaz Galieva, Mariam El Rawas, Darya Khlebova, Svetlana Selivanovskaya and Polina Galitskaya
Environments 2026, 13(2), 73; https://doi.org/10.3390/environments13020073 - 29 Jan 2026
Viewed by 301
Abstract
The rapid rise in atmospheric CO2 necessitates strategies for mitigation and valorization. Microalgae offer potential through simultaneous CO2 capture and production of high-value biomolecules. Five Chlorophyta strains (A–E: Micractinium sp., Chlamydomonas sp., Micractinium sp., Chlorococcum sp., and Chlorella vulgaris) were [...] Read more.
The rapid rise in atmospheric CO2 necessitates strategies for mitigation and valorization. Microalgae offer potential through simultaneous CO2 capture and production of high-value biomolecules. Five Chlorophyta strains (A–E: Micractinium sp., Chlamydomonas sp., Micractinium sp., Chlorococcum sp., and Chlorella vulgaris) were isolated from temperate waters and soils and tested for growth and biochemical responses under controlled nitrogen availability (low: 0.346 g L−1 nitrate; high: 0.6 g L−1 nitrate + ammonia), carbon supply (low: 0.04% CO2; high: 4% CO2), and cultivation systems (batch reactors, fermenters, and varied illumination). Over 14 days, maximum dry biomass was achieved in batch cultivation with CO2 sparging, low nitrogen, and continuous light, ranging from 1.47 g L−1 (strain A) to 2.67 g L−1 (strain D). Biomass composition varied: proteins, 25–45%; carbohydrates, 20–35%; and lipids, 18–28%. Nitrogen limitation promoted lipid accumulation (e.g., strain D: +40%) with concurrent protein decline (−25%). Chlorophyll a/b displayed strain-specific plasticity; high CO2 generally increased chlorophyll, while nitrogen stress reduced it up to 50%. Overall, this study demonstrates that locally adapted Chlorophyta strains can achieve high biomass productivity under CO2 enrichment while allowing for flexible redirection of carbon flux toward lipids, carbohydrates, or pigments through nutrient management. Among the tested isolates, strains D and E emerged as the most promising candidates for integrated CO2 sequestration and biomass production, while strains B, C, and D showed strong potential for biodiesel feedstock; strain A for carbohydrate valorization; and strain E for chlorophyll extraction. Future research should focus on scale-up validation in pilot photobioreactors under continuous operation, optimization of two-stage cultivation strategies for lipid production, integration with industrial CO2 point sources, and strain improvement using modern genomics-assisted breeding and genome-editing technologies. These efforts will support the translation of regional microalgal resources into scalable carbon-capture and bioproduct platforms. Full article
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14 pages, 319 KB  
Article
An Expanded Mixed Finite Element Method for Fractional Dispersion Equations with Variable Coefficient
by Suxiang Yang, Huanzhen Chen and Feng Wang
Fractal Fract. 2026, 10(2), 90; https://doi.org/10.3390/fractalfract10020090 - 27 Jan 2026
Viewed by 108
Abstract
In this article, we propose an expanded mixed finite element method for variable-coefficient fractional dispersion equations (FDEs). By introducing two intermediate variables, p=Du and σ=Iθβp, the FDEs are reformulated into a mixed system [...] Read more.
In this article, we propose an expanded mixed finite element method for variable-coefficient fractional dispersion equations (FDEs). By introducing two intermediate variables, p=Du and σ=Iθβp, the FDEs are reformulated into a mixed system involving only lower-order derivatives. Based on this, we construct an expanded mixed variational framework and prove the weak coercivity in the sense of the LBB condition over appropriately chosen Sobolev spaces, thereby ensuring the well-posedness of the formulation. Then, we develop an expanded mixed finite element scheme and prove that the unique expanded finite element solution possesses optimal approximation accuracy to the fractional flux σ, the gradient p and the unknown u. Finally, numerical experiments are conducted to verify the efficiency and accuracy of the proposed method. Full article
20 pages, 4635 KB  
Article
rGO/PAN Composite Membranes Obtained In Situ Using Hydrothermal Reduction of GO in the Polymer Bulk
by Beata Fryczkowska, Łukasz Migdał, Janusz Fabia, Czesław Ślusarczyk and Ryszard Fryczkowski
Materials 2026, 19(2), 442; https://doi.org/10.3390/ma19020442 - 22 Jan 2026
Viewed by 102
Abstract
A new method of in situ hydrothermal reduction of graphene oxide (GO) to reduced graphene oxide (rGO) in polymer bulk was developed, which involves heating GO/polyacrylonitrile (PAN) composite membranes (0.5; 1.0; 2.0% w/w of GO/PAN) in the presence of water vapor [...] Read more.
A new method of in situ hydrothermal reduction of graphene oxide (GO) to reduced graphene oxide (rGO) in polymer bulk was developed, which involves heating GO/polyacrylonitrile (PAN) composite membranes (0.5; 1.0; 2.0% w/w of GO/PAN) in the presence of water vapor at a temperature of 120 °C and a pressure of 0.2 MPa. As a result of this process, membranes containing rGO were obtained, as confirmed by FTIR, Raman, WAXS and TGA studies. The composite membranes obtained after hydrothermal reduction of GO to rGO (B60, C60, D60) were substantially different from the initial membranes containing unreduced GO (B0, C0, D0). The hydrothermal reduction process clearly influenced the physicochemical properties (reduction of apparent density, water sorption, and increase in the contact angle) and transport properties of the B60, C60, and D60 membranes (decrease in water flux by ~104 [dm3/m2 × h] and even ~348 [dm3/m2 × h] compared to the initial membranes). Full article
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24 pages, 9665 KB  
Article
Multi-Physics Based Optimal Design of an Axial-Flux Ferrite Consequent-Pole Motor for Permanent Magnet Reduction Using 3D Finite Element Analysis
by Hyeon-Jun Kim and Soo-Whang Baek
Appl. Sci. 2026, 16(2), 1094; https://doi.org/10.3390/app16021094 - 21 Jan 2026
Viewed by 129
Abstract
This paper proposes a multiphysics-based optimal design process for a 750 W axial-flux ferrite consequent-pole (AFCP) pump motor aimed at reducing permanent magnet usage. To mitigate the high computational cost associated with repetitive numerical analyses, a metamodel (surrogate model)-based optimization framework is adopted. [...] Read more.
This paper proposes a multiphysics-based optimal design process for a 750 W axial-flux ferrite consequent-pole (AFCP) pump motor aimed at reducing permanent magnet usage. To mitigate the high computational cost associated with repetitive numerical analyses, a metamodel (surrogate model)-based optimization framework is adopted. A consequent-pole (CP) structure is applied to an initial ferrite axial-flux permanent magnet (AFPM) motor, and ten key design variables are selected for optimization. The electromagnetic performance corresponding to variations in these variables is evaluated using three-dimensional finite element analysis (3D FEA), and the resulting dataset is used to construct metamodels. In AFPM motors incorporating ferrite permanent magnets and a CP structure, electromagnetic performance, thermal saturation, and structural stability collectively limit reliable operation. Therefore, a multiphysics-based evaluation is essential. The optimal design is assessed through electromagnetic, thermal, and structural finite element analyses. According to the 3D FEA results, the optimal model achieves a 46.85% reduction in permanent magnet volume while improving efficiency by 0.75%, reaching 95.53%, compared to the initial model. The torque ripple and peak-to-peak cogging torque are reduced by 28.81% and 31.37%, reaching 0.08 Nm and 0.06 Nm, respectively. In addition, the total harmonic distortion (THD) of the back-electromotive force waveform decreases from 12.4% to 2.53%. Stable operating characteristics are confirmed through demagnetization, thermal, and structural analyses, demonstrating that the proposed optimal design process successfully achieves both permanent magnet reduction and overall performance improvement in ferrite-based AFCP motors. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
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13 pages, 3165 KB  
Article
Portable Multichannel Measurement System for Real-Time Microplastics Assessment Using Microwave Sensors
by André Barrancos, Diogo Rosinha, Jorge Assis and Luís S. Rosado
Sensors 2026, 26(2), 669; https://doi.org/10.3390/s26020669 - 19 Jan 2026
Viewed by 236
Abstract
This paper presents a multichannel electronics measurement system that uses microwave sensors to perform real-time microplastics assessment in aqueous environments. The system is capable of simultaneously reading up to four microwave sensors, enabling the use of multiple sensors that target microplastic particles with [...] Read more.
This paper presents a multichannel electronics measurement system that uses microwave sensors to perform real-time microplastics assessment in aqueous environments. The system is capable of simultaneously reading up to four microwave sensors, enabling the use of multiple sensors that target microplastic particles with different sizes and properties. The multichannel capability allows the measurement of multiple MW sensors integrated with different microfluidic channel designs while targeting different MPs’ dimension ranges, although experimental validation in this work was limited to a single sensor. Each readout channel is implemented combining radio-technology-integrated circuits with a microprocessor that has advanced analog peripherals used for signal conditioning and acquisition. An ADF4351 wideband frequency synthesizer is used for excitation signal generation while an ADL5902 power detector converts the sensor output to a DC voltage. Baseline removal and amplification of the power detector output is realized with a MSP430FR2355 microprocessor which is also responsible for its acquisition at 40 kHz and digital decimation. Characterization results show the system’s capability to generate excitation signals between 700 MHz and 3.5 GHz with power levels around 0 dBm. Sensor output can be detected with a power between −50 dBm and −5 dBm and a 230 Hz bandwidth. A compact form factor of 15 cm × 10 cm × 3 cm was realized together with a low power consumption of 6.6 W. Validation was realized with a previously developed microwave sensor, demonstrating the detection of polyethylene spheres with 400 μm diameters animated in 10 mL/min flux within the microfluidics device. Full article
(This article belongs to the Special Issue Advanced Microwave Sensors and Their Applications in Measurement)
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16 pages, 1529 KB  
Article
Dynamics of Soil CH4 and CO2 Fluxes from Cattle Urine with and Without a Nitrification Inhibitor, and Dung Deposited onto a UK Grassland Soil
by Jerry Celumusa Dlamini, David Chadwick and Laura Maritza Cardenas
Methane 2026, 5(1), 4; https://doi.org/10.3390/methane5010004 - 19 Jan 2026
Viewed by 304
Abstract
Food production systems associated with livestock management are significant sources of greenhouse gases (GHGs). Livestock excreta are one of the primary sources of GHG emissions from grazing livestock. Against this context, a field experiment was established in a UK grassland to establish the [...] Read more.
Food production systems associated with livestock management are significant sources of greenhouse gases (GHGs). Livestock excreta are one of the primary sources of GHG emissions from grazing livestock. Against this context, a field experiment was established in a UK grassland to establish the extent of soil methane (CH4), carbon dioxide (CO2), andN2O fluxes upon the deposition of (i) cattle urine (U), (ii) urine + dicyandiamide (DCD) (U + DCD), (iii) artificial urine (AU), and dung (D), and compared with a (iv) control, where neither urine nor dung was applied. Excreta applications were made at three experimental periods during the grazing season: early-, mid-, and late-season. Soil N2O emissions data have been published already by co-authors; hence, this paper summarizes the emissions of soil-borne CH4 and CO2 emissions, and explores in particular, the effects of the addition of DCD, a nitrification inhibitor used to reduce direct and indirect N2O emissions from urine patches, on these (carbon) C-GHGs. Soil moisture (p = 0.47), soil temperature (p = 0.51), and nitrate (NO3) (p = 0.049) and ammonium (NH4+) (p = 0.66) availability, and C (p = 0.54) addition were key controls of both soil CH4 and CO2 emissions. The dung treatment stimulated the production and subsequent emissions of soil CH4 and CO2, a significantly high net CH4 and CO2-based global warming potential (GWP). The findings of the current study lay a foundation for an in-depth understanding of the magnitude and dynamics of soil-borne CH4 and CO2 upon urine and dung deposition during three different seasons. This study implies that the use of DCD may have the potential to reduce carbon-based GHGs from the urine and dung of grazing animals. Full article
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19 pages, 2826 KB  
Article
Development and Assessment of Simplified Conductance Models for the Particle Exhaust in Wendelstein 7-X
by Foteini Litovoli, Christos Tantos, Volker Hauer, Victoria Haak, Dirk Naujoks, Chandra-Prakash Dhard and W7-X Team
Computation 2026, 14(1), 24; https://doi.org/10.3390/computation14010024 - 19 Jan 2026
Viewed by 229
Abstract
The particle exhaust system plays a pivotal role in fusion reactors and is essential for ensuring both the feasibility and sustained operation of the fusion reaction. For the successful development of such a system, density control is of great importance and some key [...] Read more.
The particle exhaust system plays a pivotal role in fusion reactors and is essential for ensuring both the feasibility and sustained operation of the fusion reaction. For the successful development of such a system, density control is of great importance and some key design parameters include the neutral gas pressure and the resulting particle fluxes. This study presents a simplified conductance-based model for estimating neutral gas pressure distributions in the particle exhaust system of fusion reactors, focusing specifically on the sub-divertor region. In the proposed model, the pumping region is represented as an interconnected set of reservoirs and channels. Mass conservation and conductance relations, appropriate for all flow regimes, are applied. The model was benchmarked against complex 3D DIVGAS simulations across representative operating scenarios of the Wendelstein 7-X (W7-X) stellarator. Despite geometric simplifications, the model is capable of predicting pressure values at several key locations inside the particle exhaust area of W7-X, as well as various types of particle fluxes. The developed model is computationally efficient for large-scale parametric studies, exhibiting an average deviation of approximately 20%, which indicates reasonable predictive accuracy considering the model simplifications and the flow problem complexity. Its application may assist early-stage engineering design, pumping performance improvement, and operational planning for W7-X and other future fusion reactors. Full article
(This article belongs to the Special Issue Advances in Computational Methods for Fluid Flow)
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14 pages, 2202 KB  
Article
Brushless Wound-Field Synchronous Machine Topology with Excellent Rotor Flux Regulation Freedom
by Muhammad Ayub, Arsalan Arif, Atiq Ur Rehman, Azka Nadeem, Ghulam Jawad Sirewal, Mohamed A. Abido and Mudassir Raza Siddiqi
Machines 2026, 14(1), 110; https://doi.org/10.3390/machines14010110 - 17 Jan 2026
Viewed by 291
Abstract
This paper presents a nine-switch inverter for brushless operation of wound-field synchronous machines with excellent rotor flux regulation freedom. The manufacturing cost of permanent magnet machines is high due to the instability of rare-earth magnet prices in the global market. Moreover, conventional wound-field [...] Read more.
This paper presents a nine-switch inverter for brushless operation of wound-field synchronous machines with excellent rotor flux regulation freedom. The manufacturing cost of permanent magnet machines is high due to the instability of rare-earth magnet prices in the global market. Moreover, conventional wound-field synchronous machines (WFSMs) have problems with their rotor brushes and slip-ring assembly, wherein the assembly starts to malfunction in the long run. Furthermore, recently, some brushless WFSM topologies have been investigated to eliminate the problems associated with rotor brushes and slip rings, but they have either a high cost due to a double-inverter, or low flux regulation freedom due to a single inverter (−id). The proposed nine-switch topology achieves a low cost by using a single inverter with nine switches and excellent flux control through three variables (−id, iq, and if), making it highly suitable for wide-speed applications. In the proposed topology, the machine’s armature winding is divided into two sets of coils: ABC and XYZ. A 12-slot and 8-pole machine stator is wound with armature winding coils ABC and XYZ, creating six terminals for injecting currents and two neutrals from each ABC and XYZ coil set. The current to the ABC and XYZ coils is supplied by a nine-switch inverter. The inverter is specially designed to supply rated currents to the ABC winding coils and half of the rated current to the XYZ winding coils. The number of turns of the ABC and XYZ winding coils are kept the same so they produce the same winding function. However, the current in the XYZ winding coils is half compared to that of the ABC winding coils, which creates an asymmetrical airgap magnetomotive force (MMF). The asymmetrical airgap MMF contains two working harmonics, i.e., fundamental MMF for torque production and an additional sub-harmonic MMF component for rotor field brushless excitation. The rotor field is controlled by the difference in current of the two armature winding coils: ABC and XYZ. The proposed topology is validated through theoretical analysis and finite element simulations of electromagnetic and flux regulation. A 2D finite-element analysis is performed to verify the idea. The proposed topology is capable of establishing a 9.15 A dc current in the rotor field winding coil, which consequently generates a torque of 7.8 N·m with a 20.30% torque ripple. Rotor field flux regulation was analyzed from the stator ABC and XYZ coils current ratio ζ. The ratio ζ is analyzed as 2 to 1.3; subsequently, the inducted field currents were 9.15 A dc to 4.8 A dc, respectively. Full article
(This article belongs to the Section Electrical Machines and Drives)
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20 pages, 2489 KB  
Article
Modelling, Optimisation, and Construction of a High-Temperature Superconducting Maglev Demonstrator
by Chenxuan Zhang, Qian Dong, Hongye Zhang and Markus Mueller
Machines 2026, 14(1), 108; https://doi.org/10.3390/machines14010108 - 16 Jan 2026
Viewed by 230
Abstract
To achieve global carbon-neutrality goals, magnetic levitation (maglev) technologies offer a promising pathway toward sustainable, energy-efficient transportation systems. In this study, a comprehensive methodology was developed to analyse and optimise the levitation performance of high-temperature superconducting (HTS) maglev systems. Several permanent magnet guideway [...] Read more.
To achieve global carbon-neutrality goals, magnetic levitation (maglev) technologies offer a promising pathway toward sustainable, energy-efficient transportation systems. In this study, a comprehensive methodology was developed to analyse and optimise the levitation performance of high-temperature superconducting (HTS) maglev systems. Several permanent magnet guideway (PMG) configurations were compared, and an optimised PMG Halbach array design was identified that enhances flux concentration and significantly improves levitation performance. To accurately model the electromagnetic interaction between the HTS bulk and the external magnetic field, finite element models based on the H-formulation were established in both two dimensions (2D) and three dimensions (3D). An HTS maglev demonstrator was built using YBCO bulks, and an experimental platform was constructed to measure levitation force. While the 2D model offers fast computation, it shows deviations from the measurements due to geometric simplifications, whereas the 3D model predicts levitation forces for the cylindrical bulk with much higher accuracy, with errors remaining below 10%. The strong agreement between experimental measurements and the 3D simulation across the entire force–height cycle confirms that the proposed model reliably reproduces the electromagnetic coupling and resulting levitation forces in HTS maglev systems. The paper provides a practical and systematic reference for the optimal design and experimental validation of HTS bulk-based maglev systems. Full article
(This article belongs to the Section Vehicle Engineering)
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25 pages, 7202 KB  
Article
Optimal Design of a Coaxial Magnetic Gear Considering Thermal Demagnetization and Structural Robustness for Torque Density Enhancement
by Tae-Kyu Ji and Soo-Whang Baek
Actuators 2026, 15(1), 59; https://doi.org/10.3390/act15010059 - 16 Jan 2026
Viewed by 294
Abstract
This study presents an optimal design combined with comprehensive multiphysics validation to enhance the torque density of a coaxial magnetic gear (CMG) incorporating an overhang structure. Four high non-integer gear-ratio CMG configurations exceeding 1:10 were designed using different pole-pair combinations, and three-dimensional finite [...] Read more.
This study presents an optimal design combined with comprehensive multiphysics validation to enhance the torque density of a coaxial magnetic gear (CMG) incorporating an overhang structure. Four high non-integer gear-ratio CMG configurations exceeding 1:10 were designed using different pole-pair combinations, and three-dimensional finite element method (3D FEM) was employed to accurately capture axial leakage flux and overhang-induced three-dimensional effects. Eight key geometric design variables were selected within non-saturating limits, and 150 sampling points were generated using an Optimal Latin Hypercube Design (OLHD). Multiple surrogate models were constructed and evaluated using the root-mean-square error (RMSE), and the Kriging model was selected for multi-objective optimization using a genetic algorithm. The optimized CMG with a 1:10.66 gear ratio achieved a 130.76% increase in average torque (65.75 Nm) and a 162.51% improvement in torque density (117.14 Nm/L) compared with the initial design. Harmonic analysis revealed a strengthened fundamental component and a reduction in total harmonic distortion, indicating improved waveform quality. To ensure the feasibility of the optimized design, comprehensive multiphysics analyses—including electromagnetic–thermal coupled simulation, high-temperature demagnetization analysis, and structural stress evaluation—were conducted. The results confirm that the proposed CMG design maintains adequate thermal stability, magnetic integrity, and mechanical robustness under rated operating conditions. These findings demonstrate that the proposed optimal design approach provides a reliable and effective means of enhancing the torque density of high gear-ratio CMGs, offering practical design guidance for electric mobility, robotics, and renewable energy applications. Full article
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21 pages, 2749 KB  
Article
Optimization of Microchannel Heat Sink with Concave Compound Triangular Prism
by Taiguan Song, Jingang Yang, Zhili Su, Maimaitijiang Bairna and Jiatong Zhang
Buildings 2026, 16(2), 376; https://doi.org/10.3390/buildings16020376 - 16 Jan 2026
Viewed by 217
Abstract
To address the thermal management challenges of high-heat-flux electronic devices, this study investigates heat transfer enhancement in microchannels with composite cavity-rib triangular prism structures through numerical simulations. Three cavity configurations (arc-shaped, rectangular, and trapezoidal) with depths ranging from 0.2 to 0.35 mm were [...] Read more.
To address the thermal management challenges of high-heat-flux electronic devices, this study investigates heat transfer enhancement in microchannels with composite cavity-rib triangular prism structures through numerical simulations. Three cavity configurations (arc-shaped, rectangular, and trapezoidal) with depths ranging from 0.2 to 0.35 mm were analyzed. The results reveal that increasing the cavity depth elevated the friction resistance, with the trapezoidal cavities exhibiting the highest increase in friction resistance at Re > 550. The heat transfer performance exhibited a nonlinear improvement with depth: arc-shaped cavities (D = 0.35 mm) achieved maximum Nusselt numbers at low Reynolds numbers, whereas trapezoidal cavities excelled at high Reynolds numbers. The thermal-hydraulic performance evaluation criterion (PEC) identified the arc-shaped cavity (D = 0.35 mm) as optimal, achieving a maximum PEC value of 1.7495, which surpassed the rectangular and trapezoidal configurations by 4.3% and 0.7%, respectively. This study demonstrates that composite cavity-rib structures enhance secondary flow disturbances, providing critical insights for cross-scale parameter optimization in microchannel design. Full article
(This article belongs to the Special Issue Carbon-Neutral Pathways for Urban Building Design)
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16 pages, 13859 KB  
Article
Micromanufacturing Process of Complex 3D FeCo Core Microwindings for Magnetic Flux Modulation in Micromotors
by Efren Diez-Jimenez, Diego Lopez-Pascual, Gabriel Villalba-Alumbreros, Ignacio Valiente-Blanco, Miguel Fernandez-Munoz, Jesús del Olmo-Anguix, Oscar Manzano-Narro, Alexander Kanitz, Jan Hoppius and Jan Philipp
Micromachines 2026, 17(1), 115; https://doi.org/10.3390/mi17010115 - 15 Jan 2026
Cited by 1 | Viewed by 243
Abstract
This work presents the design, fabrication, and characterization of a three-dimensional FeCo-based flux-modulator microwinding intended for integration into high-torque axial-flux Vernier micromotors. The proposed micromotor architecture modulates the stator magnetic flux using 12 magnetically isolated FeCo teeth interacting with an 11-pole permanent-magnet rotor. [...] Read more.
This work presents the design, fabrication, and characterization of a three-dimensional FeCo-based flux-modulator microwinding intended for integration into high-torque axial-flux Vernier micromotors. The proposed micromotor architecture modulates the stator magnetic flux using 12 magnetically isolated FeCo teeth interacting with an 11-pole permanent-magnet rotor. The design requires the manufacturing of complex three-dimensional micrometric parts, including three teeth and a cylindrical core. Such a complex design cannot be manufactured using conventional micromanufacturing lithography or 2D planar methods. The flux-modulator envelope dimensions are 250 μm outer diameter and 355 μm height. It is manufactured using a femtosecond laser-machining process that preserves factory-finished surfaces and minimizes heat-affected zones. In addition, this micrometric part has been wound using 20 μm diameter enamelled copper wire. A dedicated magnetic clamping fixture is developed to enable multilayer microwinding of the integrated core, producing a 17-turn inductor with a 60.6% fill factor—the highest reported for a manually wound ferromagnetic-core microcoil of this scale. Geometric and magnetic characterization validates the simulation model and demonstrates the field distribution inside the isolated core. The results establish a viable micromanufacturing workflow for complex 3D FeCo microwindings, supporting the development of next-generation high-performance MEMS micromotors. Full article
(This article belongs to the Section E:Engineering and Technology)
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