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Journal = Materials
Section = Green Materials

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18 pages, 2295 KiB  
Article
The Potential of Waste-Derived Sorbents for Absorbing Petroleum Substances in Firefighting Operations
by Justyna Gniazdowska, Anna Rabajczyk, Tomasz Wilczyński and Daniel Małozięć
Materials 2025, 18(16), 3752; https://doi.org/10.3390/ma18163752 - 11 Aug 2025
Abstract
The development of industry and technology, despite making everyday life easier, generates large amounts of various wastes that negatively affect the environment. Unexpected leaks of substances such as oils, petroleum substances, and chemicals also contribute to the degradation of aquatic and terrestrial ecosystems. [...] Read more.
The development of industry and technology, despite making everyday life easier, generates large amounts of various wastes that negatively affect the environment. Unexpected leaks of substances such as oils, petroleum substances, and chemicals also contribute to the degradation of aquatic and terrestrial ecosystems. Long-term effects of environmental pollution require the development of advanced materials and technologies to collect and neutralize pollutants. Sorbents obtained from waste, including banana peels, coconut fibers, and polyurethane foams from recycling the thermal housing of refrigeration devices, allow a reduction in the amount of generated waste and the development of appropriate sorbents. This work focuses on comparing the sorption and neutralization properties of these materials for two types of oil, machine and diesel, and the possibility of using them in rescue and firefighting operations conducted by firefighters. The results obtained indicate that the viscose–cellulose sorbent and the polyurethane foam sorbent are characterized by better performance parameters than sorbents from coffee grounds or coconut fibers. The best parameters were obtained after the first 10 min of the sorbent–contaminant reaction, whereas in the case of contamination with machine oil, the absorption capacity was better than for diesel oil for each sorbent subjected to analysis. Full article
(This article belongs to the Section Green Materials)
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36 pages, 4554 KiB  
Review
Lithium Slag as a Supplementary Cementitious Material for Sustainable Concrete: A Review
by Sajad Razzazan, Nuha S. Mashaan and Themelina Paraskeva
Materials 2025, 18(15), 3641; https://doi.org/10.3390/ma18153641 - 2 Aug 2025
Viewed by 331
Abstract
The global cement industry remains a significant contributor to carbon dioxide (CO2) emissions, prompting substantial research efforts toward sustainable construction materials. Lithium slag (LS), a by-product of lithium extraction, has attracted attention as a supplementary cementitious material (SCM). This review synthesizes [...] Read more.
The global cement industry remains a significant contributor to carbon dioxide (CO2) emissions, prompting substantial research efforts toward sustainable construction materials. Lithium slag (LS), a by-product of lithium extraction, has attracted attention as a supplementary cementitious material (SCM). This review synthesizes experimental findings on LS replacement levels, fresh-state behavior, mechanical performance (compressive, tensile, and flexural strengths), time-dependent deformation (shrinkage and creep), and durability (sulfate, acid, abrasion, and thermal) of LS-modified concretes. Statistical analysis identifies an optimal LS dosage of 20–30% (average 24%) for maximizing compressive strength and long-term durability, with 40% as a practical upper limit for tensile and flexural performance. Fresh-state tests show that workability losses at high LS content can be mitigated via superplasticizers. Drying shrinkage and creep strains decrease in a dose-dependent manner with up to 30% LS. High-volume (40%) LS blends achieve up to an 18% gain in 180-day compressive strength and >30% reduction in permeability metrics. Under elevated temperatures, 20% LS mixes retain up to 50% more residual strength than controls. In advanced systems—autoclaved aerated concrete (AAC), one-part geopolymers, and recycled aggregate composites—LS further enhances both microstructural densification and durability. In particular, LS emerges as a versatile SCM that optimizes mechanical and durability performance, supports material circularity, and reduces the carbon footprint. Full article
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25 pages, 3387 KiB  
Article
Efficiency of Spirulina sp. in the Treatment of Model Wastewater Containing Ni(II) and Pb(II)
by Eleonora Sočo, Andżelika Domoń, Mostafa Azizi, Dariusz Pająk, Bogumił Cieniek, Magdalena M. Michel and Dorota Papciak
Materials 2025, 18(15), 3639; https://doi.org/10.3390/ma18153639 - 1 Aug 2025
Viewed by 435
Abstract
In this work, the biosorption potential of Spirulina sp. as an effective and eco-friendly biosorbent for the removal of Ni(II) and Pb(II) ions from aqueous solutions was investigated. Detailed characterization of the biosorbent was carried out, including surface morphology, chemical composition, particle size, [...] Read more.
In this work, the biosorption potential of Spirulina sp. as an effective and eco-friendly biosorbent for the removal of Ni(II) and Pb(II) ions from aqueous solutions was investigated. Detailed characterization of the biosorbent was carried out, including surface morphology, chemical composition, particle size, zeta potential, crystallinity, zero-point charge, and functional group analysis. Batch tests were performed to determine the kinetic constants and adsorption equilibrium of the studied ions. The adsorption behavior of Spirulina sp. was described using six adsorption isotherms. The best fit was obtained for the Redlich-Peterson and Langmuir isotherms, indicating that monolayer adsorption occurred. The maximum biosorption capacities for Ni(II) and Pb(II) were 20.8 mg·g−1 and 93.5 mg·g−1, respectively, using a biosorbent dose of 10 g·L−1, initial metal concentrations ranging from 50 to 5000 mg·L−1, at pH 6, 20 °C, and a contact time of 120 min. Low values of the mean free energy of adsorption (E) in the Dubinin–Radushkevich and Temkin model (0.3 and 0.1 kJ·mol−1 for Pb(II) and 0.35 and 0.23 kJ·mol−1 for Ni(II)) indicate the dominance of physical processes in the ion binding mechanism. The adsorption of Pb(II) ions was more effective than that of Ni(II) ions across the entire range of tested concentrations. At low initial concentrations, the removal of Pb(II) reached 94%, while for Ni(II) it was 80%. Full article
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18 pages, 4680 KiB  
Article
Preparation of Glass-Ceramics Using Zinc-Containing Smelting Slag: Structure, Properties and Solidification of Zinc
by Nannan Wu, Junhui Huang, Junxi Qiu, Zonghang Li, Xiaofan Li, Bohan Li, Nianzhe Li, Yuxuan Zhang and Shunli Ouyang
Materials 2025, 18(15), 3555; https://doi.org/10.3390/ma18153555 - 29 Jul 2025
Viewed by 189
Abstract
The stabilization of heavy metal elements, such as zinc, in the form of ions within the glass-ceramics represents a valuable approach to addressing environmental pollution caused by heavy metals. This study investigates the feasibility and physicochemical properties of diopside-based glass-ceramics synthesized from zinc-containing [...] Read more.
The stabilization of heavy metal elements, such as zinc, in the form of ions within the glass-ceramics represents a valuable approach to addressing environmental pollution caused by heavy metals. This study investigates the feasibility and physicochemical properties of diopside-based glass-ceramics synthesized from zinc-containing smelting slag. The zinc-rich smelting slag is abundant in SiO2, Al2O3, CaO, and other constituents, thereby providing cost-effective and efficient raw materials for glass-ceramic production. The conversion of zinc-containing smelting slag into glass-ceramics was achieved through a melting process. We analyzed the effects of varying doping levels on the properties of the resulting glass-ceramics. The results indicated that as the doping level of smelting slag increases, the crystallization temperature of the glass-ceramics decreases while the crystal phases of diopside and anorthite progressively increase, significantly enhancing both mechanical strength and chemical stability. Notably, when the doping level reaches 60%, these glass-ceramics exhibit remarkable physical properties, including high density (3.12 g/cm3), Vickers hardness (16.60 GPa), and excellent flexural strength (150.75 MPa). Furthermore, with increasing amounts of doped smelting slag, there are substantial improvements in acid resistance, alkali resistance, and corrosion resistance in these materials. Raman spectroscopy and EDS analysis further verified a uniform distribution of the crystal phase and effective immobilization of heavy metal zinc. Full article
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26 pages, 2995 KiB  
Article
A New High-Efficiency Fertilization System from Waste Materials for Soil Protection: Material Engineering, Chemical-Physical Characterization, Antibacterial and Agronomic Performances
by Martina Napolitano, Gianluca Malavasi, Daniele Malferrari, Giulio Galamini, Michelina Catauro, Veronica Viola, Fabrizio Marani and Luisa Barbieri
Materials 2025, 18(15), 3492; https://doi.org/10.3390/ma18153492 - 25 Jul 2025
Viewed by 345
Abstract
The development of slow-release fertilizers (SRFs) based on production residues is a promising strategy to improve nutrient use efficiency and promote circular economy practices in agriculture. In this study, a series of experimental formulations were designed and tested using pumice scraps, liquid and [...] Read more.
The development of slow-release fertilizers (SRFs) based on production residues is a promising strategy to improve nutrient use efficiency and promote circular economy practices in agriculture. In this study, a series of experimental formulations were designed and tested using pumice scraps, liquid and dried blood, and bone meal, aiming at producing sustainable and low-cost N-P-K SRFs. These were processed through mixing and granulation, both in the laboratory and on a semi-industrial scale. The formulations were evaluated through release tests in 2% citric acid solution simulating the acidic conditions of the rhizosphere, and in acetic acid to assess potential nutrient leaching under acid rain conditions. The results showed a progressive cumulative release of macronutrients (NPKs), ranging from approximately 8% at 24 h to 73% after 90 days for the most effective formulation (WBF6). Agronomic trials on lettuce confirmed the effectiveness of WBF6, resulting in significant biomass increases compared with both the untreated control and a conventional fertilizer. The use of livestock waste and minerals facilitated the development of a scalable product aligned with the principles of sustainable agriculture. The observed release behavior, combined with the simplicity of production, positions these formulations as a promising alternative to conventional slow-release fertilizers. Full article
(This article belongs to the Section Green Materials)
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16 pages, 3152 KiB  
Article
Enzymatic Modification of Walnut Shell for High-Efficiency Adsorptive Methylene Blue Removal
by Xifeng Lv, Xuejian Zhou, Ruiqi Yang, Di Cai and Wenqiang Ren
Materials 2025, 18(15), 3434; https://doi.org/10.3390/ma18153434 - 22 Jul 2025
Viewed by 223
Abstract
Developing energy-efficient and environmentally benign synthesis protocols is crucial to agricultural waste-based adsorbent preparation. This study prepared novel walnut shell-derived adsorbents by enzymatic modification using a green process, and the as-prepared material was used for methylene blue (MB) removal from wastewater. The results [...] Read more.
Developing energy-efficient and environmentally benign synthesis protocols is crucial to agricultural waste-based adsorbent preparation. This study prepared novel walnut shell-derived adsorbents by enzymatic modification using a green process, and the as-prepared material was used for methylene blue (MB) removal from wastewater. The results showed that under the optimized conditions (100 mg L−1 methylene blue (MB) solution, pH 7, 30 °C, 120 min adsorption time, and 0.14 g adsorbent dosage), WS-1 exhibited an MB removal efficiency of 93.67%, which was only slightly lower than that of WS-2 that was prepared by further carbonization of WS-1 using the low-temperature hydrothermal method (99.01%). Kinetic analysis confirmed WS-1 exhibited pseudo-second-order adsorption kinetics, which were generally similar to those of WS-2. However, the results obtained by the isotherm model followed by the Langmuir model of WS-1 indicated monolayer adsorption involving combined weak chemisorption and physisorption, which was different from the WS-2 (followed the Freundlich model that inferred multilayer chemisorption). In conclusion, this study successfully converted walnut shells, a type of agricultural waste, into functional adsorbents by a novel, simple, and greener enzymatic modification method, thereby achieving dual benefits of waste valorization and wastewater treatment. Full article
(This article belongs to the Section Green Materials)
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17 pages, 2341 KiB  
Systematic Review
Influence of Process and Material Factors on the Quality of Machine Processing of Laminated Particleboard
by Łukasz Adamik, Radosław Auriga and Piotr Borysiuk
Materials 2025, 18(14), 3402; https://doi.org/10.3390/ma18143402 - 21 Jul 2025
Viewed by 342
Abstract
Next to solid wood, laminated particleboard is the most widely used wood-based material in the furniture industry. Ensuring the high quality of the laminate surface after machining is of critical importance for furniture manufacturers, particularly prior to the edge banding process, as this [...] Read more.
Next to solid wood, laminated particleboard is the most widely used wood-based material in the furniture industry. Ensuring the high quality of the laminate surface after machining is of critical importance for furniture manufacturers, particularly prior to the edge banding process, as this process significantly influences the final aesthetic and functional quality of panel elements. The objective of this review article is to gather and evaluate the current state of knowledge regarding the influence of machining process parameters and the physical and mechanical properties of laminated particleboard on machining quality. Particular emphasis is placed on the occurrence of laminate damage, commonly referred to as delamination, a prevalent defect in the furniture manufacturing sector. Both categories of influencing factors—process-related and material-related—are analyzed within the context of the three primary technological processes employed in the woodworking industry, namely drilling, cutting, and milling. The analysis revealed that a persistent research gap concerns the relationship between machining quality and material parameters, particularly in the case of milling—a process of critical importance in the furniture industry. Full article
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13 pages, 3049 KiB  
Article
Preparation of Foamed Ceramic from Cr Slag and MSWI Fly Ash and Its Cr Leaching Inhibition
by Hesong Li, Cheng Liu, Yikun Tang and Shilin Zhao
Materials 2025, 18(14), 3372; https://doi.org/10.3390/ma18143372 - 18 Jul 2025
Viewed by 252
Abstract
The sustainable utilization of solid waste is crucial for environmental protection. This work investigates the fabrication of foamed ceramics from Cr slag and municipal solid waste incineration (MSWI) fly ash, focusing on the effects of three inhibitors—NH2SO3H, ZnO·TiO2 [...] Read more.
The sustainable utilization of solid waste is crucial for environmental protection. This work investigates the fabrication of foamed ceramics from Cr slag and municipal solid waste incineration (MSWI) fly ash, focusing on the effects of three inhibitors—NH2SO3H, ZnO·TiO2, and (NH4)2HPO4—on material properties and Cr leaching behavior. Experimental analysis, chemical thermodynamic calculations, and material characterization were all employed. Results show that the prepared foamed ceramics meet the JG/T 511-2017 standard for building materials, exhibiting excellent physical properties but significant Cr leaching. Among the inhibitors, (NH4)2HPO4 with a molar ratio of n(P)/n(Cr) = 1 shows the best performance, achieving a bulk density of 205 kg/m3, compressive strength of 0.850 MPa, Cr leaching concentration of 188 μg/L, and a 70.0% of Cr leaching inhibition rate. The improvement is attributed to the AlPO4 formation that enhancing the strength, and Ca2P2O7 that stabilizing Cr during sintering. This work provides a feasible method for the safe resource utilization of Cr-containing waste. Full article
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14 pages, 4424 KiB  
Article
Electrochemical and Kinetic Performance of Low-Cobalt and Cobalt-Free Rare-Earth AB5-Type Hydrogen Storage Alloys
by Yingying Shen, Fengji Zhang, Hengyu Ma, Yun Zhao, Yong Wang, Xinfeng Wang, Xiuyan Li, Youcheng Luo and Bingang Lu
Materials 2025, 18(14), 3317; https://doi.org/10.3390/ma18143317 - 14 Jul 2025
Viewed by 297
Abstract
To address the high cost of cobalt in rare-earth hydrogen storage alloys, this study developed cost-effective low-cobalt and cobalt-free AB5-type alloys. The results demonstrate that all synthesized alloys displayed a single-phase LaNi5 structure possessing a homogeneous elemental distribution. Low-cobalt (La, [...] Read more.
To address the high cost of cobalt in rare-earth hydrogen storage alloys, this study developed cost-effective low-cobalt and cobalt-free AB5-type alloys. The results demonstrate that all synthesized alloys displayed a single-phase LaNi5 structure possessing a homogeneous elemental distribution. Low-cobalt (La, Ce) (Ni, Co, Mn, Al)5 alloy 4SC and cobalt-free (La, Ce) (Ni, Mn, Al)5 alloy 7D exhibited similarly excellent electrochemical performance, including high discharge capacity, long cycle life, and superior high-rate discharge (HRD) capability. In addition, the kinetic test results show that the exchange current densities of these two alloys were quite similar, measuring 302.97 mA g−1 and 317.70 mA g−1, respectively. However, the hydrogen diffusion coefficient of 7D was significantly higher than that of 4SC, reaching 9.45 × 10−10 cm2 s−1, while that of 4SC was only 5.88 × 10−10 cm2/s. This work establishes a theoretical foundation for industrial-scale and cost-effective AB5-type hydrogen storage alloys, offering significant commercial potential. Full article
(This article belongs to the Special Issue Advances in Efficient Utilization of Metallurgical Solid Waste)
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14 pages, 7278 KiB  
Article
A Study on Three-Dimensional Flexible Mesh Influence on the Stability of Reserved Tunnels in Cemented Backfill
by Xiaosheng Liu, Weijun Wang and Hao Li
Materials 2025, 18(14), 3291; https://doi.org/10.3390/ma18143291 - 12 Jul 2025
Viewed by 237
Abstract
Ordinary backfill has characteristics such as low compressive strength, low tensile strength, and easy bending, which cannot meet the stability requirements of reserved tunnels, but three-dimensional flexible mesh can be added to improve it. In this paper, mechanical characteristics and displacement were taken [...] Read more.
Ordinary backfill has characteristics such as low compressive strength, low tensile strength, and easy bending, which cannot meet the stability requirements of reserved tunnels, but three-dimensional flexible mesh can be added to improve it. In this paper, mechanical characteristics and displacement were taken as the evaluation index, an optimal three-dimensional flexible mesh was studied by a laboratory experiment of small samples, then backfill with a reserved roadway was used to carry out a large-sample similarity simulation experiment, and finally, a numerical simulation was carried out. The research shows that the three-dimensional flexible mesh had a strengthening effect on the backfill, especially on the tensile strength and shear strength of the backfill. The strengths increased by 1.57~2.00 times and 2.00~2.56 times, respectively. After backfill is damaged by external forces, three-dimensional flexible mesh can also hinder the detachment of backfill fragments. The effect of the three-dimensional flexible mesh on the backfill under static pressure was calculated by using numerical simulation, and it was found that the three-dimensional flexible mesh played an effective support role for the roadway inside the backfill, effectively reducing the displacement of the roadway roof by 21.43% and the strain energy by 40%. Full article
(This article belongs to the Special Issue Sustainable Materials for Engineering Applications)
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23 pages, 6254 KiB  
Article
Cleaner Production of Metallurgical-Grade Iron from High-Iron Bauxite Residue via Smelting Reduction: Thermodynamic Control, Industrial Application Potential, and Slag Utilization Strategy
by Kun Wang, Ting-An Zhang, Zhi-He Dou, Yan Liu and Guo-Zhi Lv
Materials 2025, 18(14), 3288; https://doi.org/10.3390/ma18143288 - 11 Jul 2025
Viewed by 283
Abstract
Iron-rich bauxite residue (red mud) is a hazardous alkaline solid waste produced during the production of alumina from high-iron bauxite, which poses severe environmental challenges due to its massive stockpiling and limited utilization. In this study, metallic iron was recovered from high-iron red [...] Read more.
Iron-rich bauxite residue (red mud) is a hazardous alkaline solid waste produced during the production of alumina from high-iron bauxite, which poses severe environmental challenges due to its massive stockpiling and limited utilization. In this study, metallic iron was recovered from high-iron red mud using the smelting reduction process. Thermodynamic analysis results show that an increase in temperature and sodium oxide content, along with an appropriate mass ratio of Al2O3 to SiO2 (A/S) and mass ratio of CaO to SiO2 (C/S), contribute to the enhancement of the liquid phase mass fraction of the slag. During the smelting reduction process of high-iron red mud, iron recoveries for low-alkali high-iron red mud and high-alkali high-iron red mud under optimal conditions were 98.14% and 98.36%, respectively. The metal obtained through reduction meets the industrial standard for steel-making pig iron, which is also confirmed in the pilot-scale experiment. The smelting reduction process of high-iron red mud can be divided into two stages, where the reaction is predominantly governed by interfacial chemical reaction and diffusion control, respectively. The apparent activation energy of high-alkali high-iron red mud is lower than that observed for low-alkali high-iron red mud. The reduced slag can be used as a roadside stone material or cement clinker. This proposed method represents a sustainable process for the comprehensive utilization of high-iron red mud, which also promotes the minimization of red mud. Full article
(This article belongs to the Special Issue Advances in Efficient Utilization of Metallurgical Solid Waste)
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17 pages, 5761 KiB  
Article
Estimation of Several Wood Biomass Calorific Values from Their Proximate Analysis Based on Artificial Neural Networks
by I Ketut Gary Devara, Windy Ayu Lestari, Uma Maheshwera Reddy Paturi, Jun Hong Park and Nagireddy Gari Subba Reddy
Materials 2025, 18(14), 3264; https://doi.org/10.3390/ma18143264 - 10 Jul 2025
Viewed by 338
Abstract
The accurate estimation of the higher heating value (HHV) of wood biomass is essential to evaluating the latter’s energy potential as a renewable energy material. This study proposes an Artificial Neural Network (ANN) model to predict the HHV by using proximate analysis parameters—moisture, [...] Read more.
The accurate estimation of the higher heating value (HHV) of wood biomass is essential to evaluating the latter’s energy potential as a renewable energy material. This study proposes an Artificial Neural Network (ANN) model to predict the HHV by using proximate analysis parameters—moisture, volatile matter, ash, and fixed carbon. A dataset of 252 samples (177 for training and 75 for testing), sourced from the Phyllis database, which compiles the physicochemical properties of lignocellulosic biomass and related feedstocks, was used for model development. Various ANN architectures were explored, including one to three hidden layers with 1 to 20 neurons per layer. The best performance was achieved with the 4–11–11–11–1 architecture trained using the backpropagation algorithm, yielding an adjusted R2 of 0.967 with low mean absolute error (MAE) and root mean squared error (RMSE) values. A graphical user interface (GUI) was developed for real-time HHV prediction across diverse wood types. Furthermore, the model’s performance was benchmarked against 26 existing empirical and statistical models, and it outperformed them in terms of accuracy and generalization. This ANN-based tool offers a robust and accessible solution for carbon utilization strategies and the development of new energy storage material. Full article
(This article belongs to the Special Issue Low-Carbon Technology and Green Development Forum)
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20 pages, 2249 KiB  
Article
Cellulolytic Potential of Newly Isolated Alcohol-Tolerant Bacillus methylotrophicus
by Anna Choińska-Pulit, Justyna Sobolczyk-Bednarek and Wojciech Łaba
Materials 2025, 18(14), 3256; https://doi.org/10.3390/ma18143256 - 10 Jul 2025
Viewed by 292
Abstract
Reprocessing lignocellulosic waste to obtain new products for industrial purposes is a vital part of circular economy. This paper reports the cellulase production by newly isolated Bacillus methylotrophicus cultured on lignocellulosic agro-industrial by-products, out of which brewer’s spent grain (BSG) was selected as [...] Read more.
Reprocessing lignocellulosic waste to obtain new products for industrial purposes is a vital part of circular economy. This paper reports the cellulase production by newly isolated Bacillus methylotrophicus cultured on lignocellulosic agro-industrial by-products, out of which brewer’s spent grain (BSG) was selected as most beneficial. Plackett–Burman design was used for screening medium components, while Box–Behnken design was further applied to model the impact of the three most influential variables. The maximum approximated cellulase activity was 0.469 U/mL (1 U = 1 µmol of reducing sugars/1 min), at 48.6 g/L substrate, 5.3 g/L ammonium sulfate, pH 6.1. The partially purified cellulase was characterized, which demonstrated broad range of optimal pH (6.5–9.4), temperature (50–60 °C), and sensitivity to metals. Changes in lignin and pentosans content was demonstrated as a result of BSG hydrolysis with a cell-free cellulase preparation. The produced enzyme was used for hydrolysis of various chemically pretreated (NaOH and H2SO4) cellulosic substrates, where for reused alkali-pretreated BSG (after microbial enzyme production) the saccharification efficiency was at a level of 25%. The cellulolytic potential of the bacterial strain, along with its resistance to ethanol, present a beneficial combination, potentially applicable to aid saccharification of lignocellulosic by-products for biofuel production. Full article
(This article belongs to the Special Issue Biomass Materials Recycling: Utilization and Valorisation)
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17 pages, 4964 KiB  
Article
Sustainable Development of Sawdust Biochar as a Green and Promising Material for CO2 Capture Technologies
by Ki-Seok Kwon and Han-Seung Lee
Materials 2025, 18(14), 3243; https://doi.org/10.3390/ma18143243 - 9 Jul 2025
Viewed by 337
Abstract
This study investigates the synthesis of highly porous ZnCl2-activated biochars derived from sawdust through controlled pyrolysis at 300 °C and 500 °C, aiming to enhance CO2 adsorption performance. The effects of pyrolysis temperature and chemical activation on particle size distribution, [...] Read more.
This study investigates the synthesis of highly porous ZnCl2-activated biochars derived from sawdust through controlled pyrolysis at 300 °C and 500 °C, aiming to enhance CO2 adsorption performance. The effects of pyrolysis temperature and chemical activation on particle size distribution, surface area, and pore structure are systematically analyzed. Particle size analysis reveals that higher pyrolysis temperature and ZnCl2 activation significantly reduce both median and mean particle sizes, resulting in finer and more uniform biochar morphology. BET analysis demonstrates a substantial increase in specific surface area and micropore volume upon ZnCl2 activation, particularly at 500 °C, where the activated biochar (S500ZC) exhibits a high surface area of 717.60 m2/g and a micropore area of 616.60 m2/g. CO2 adsorption isotherms recorded at 25 °C confirm that both thermal treatment and activation markedly enhance adsorption capacity, with the highest uptake of 35.34 cm3/g achieved by S500ZC. The adsorption performance follows the order: S300NZC < S300ZC < S500NZC < S500ZC, closely correlating with microporosity and surface textural development. The findings highlight the potential of ZnCl2-activated biochars as cost-effective, environmentally friendly, and efficient sorbents for scalable CO2 mitigation technologies. Full article
(This article belongs to the Section Green Materials)
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18 pages, 2954 KiB  
Article
Effect of Rubber Granulate Content on the Compressive Strength of Concrete for Industrial Vibration-Isolating Floors
by Maciej Gruszczyński, Alicja Kowalska-Koczwara and Tadeusz Tatara
Materials 2025, 18(13), 3134; https://doi.org/10.3390/ma18133134 - 2 Jul 2025
Viewed by 358
Abstract
Ensuring vibration and impact isolation is crucial in industrial flooring design, especially where vibroacoustic comfort is a priority. Excessive vibrations can negatively affect sensitive equipment, structural durability, and personnel comfort. With the rise of automation and high-precision processes, effective vibration control in floor [...] Read more.
Ensuring vibration and impact isolation is crucial in industrial flooring design, especially where vibroacoustic comfort is a priority. Excessive vibrations can negatively affect sensitive equipment, structural durability, and personnel comfort. With the rise of automation and high-precision processes, effective vibration control in floor systems is increasingly important. Traditional solutions like elastomer pads, rubber mats, or floating floors often have high installation costs, complex construction, and long-term degradation. Therefore, there is growing interest in integrated, durable alternatives that can be incorporated directly into concrete structures. One such approach uses rubber granulates from recycled tires as a modifying additive in cementitious composites. This can improve damping, enhance impact energy absorption, and reduce the need for external insulating layers. However, adding rubber particles to concrete may affect its compressive strength, a key design parameter. This article presents experimental research on concrete and mortar mixtures modified with rubber granulates for vibration-isolating industrial floor systems. The proposed solution combines a conventional concrete subbase with a rubber-enhanced mortar layer, forming a composite system to mitigate vibration transmission. Laboratory tests and real-scale verification under industrial conditions showed that the slab with hybrid EPDM/SBR rubber granulate mortar achieved the highest vibration-damping efficiency, reducing vertical acceleration by 58.6% compared to the reference slab. The EPDM-only mortar also showed a significant reduction of 45.5%. Full article
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