Search Results (290)

Three-dimensional concrete printing (3DCP) is an emerging technology that improves design flexibility and material efficiency in construction. However, widespread adoption of 3DCP requires overcoming key material challenges. These include controlling rheology for pumpability and buildability and achieving sufficient mechanical strength. This paper provides a comprehensive review of the application of nanoclays (NCs) as a key admixture to address these challenges. The effects of three primary NCs (attapulgite (ATT), bentonite (BEN), and sepiolite (SEP)) on the fresh- and hardened-state properties of printable mortars are systematically analyzed. This review summarize findings on how NCs enhanced thixotropy, yield stress, and cohesion, which are critical for shape retention and the successful printing of multilayered structures. Quantitative analysis reveals that optimized dosages of NCs can increase compressive strength by up to 34% and flexural strength by up to 20%. For enhancing rheology and printability, a dosage of approximately 0.5% by binder weight is often suggested for ATT and SEP. In contrast, BEN can be used at higher replacement levels (up to 20%) to also function as a supplementary cementitious material (SCM), though this significantly impacts workability. This review consolidates the current knowledge to provide a clear framework for selecting appropriate NCs and dosages to develop high-performance, reliable, and sustainable materials for 3DCP applications. Full article

The integrity analysis of a combustion chamber that uses Ablative Thermal Protection Systems (ATPSs) is a process that requires the analysis of the thermal and mechanical behavior of the materials involved and their interaction. A 1D thermal model for multilayered combustion chambers of hybrid rocket engines and solid rocket motors is developed, taking into consideration the thermal behavior of charring ATPSs during phase change and the capability of implementing an ablation process. A stress model is also implemented to assess the structural integrity of the combustion chamber that undergoes pressure and thermal loads. A numerical finite-difference model is used to implement analytical models and simulate the behavior of the materials. Bibliographic data and finite element analysis tools are used to evaluate and verify the models developed. Lastly, six different materials are used as a case study, and a parametric optimization is applied to obtain the minimum-mass designs using the materials selected. Full article

This article investigates the problem of bending failure in a rectilinear thin-walled rod consisting of a multimodular material exhibiting different elastic properties in tension and compression, with applications to the structural design of space satellites, unmanned aerial vehicles, aeronautical systems, and nano- and micro-class satellites. Nonlinear differential equations have been formulated to describe the propagation of the failure front under transverse loading. Formulas for determining the incubation period of the failure process have been derived, and the problem has been solved. Based on the developed model, new analytical expressions have been obtained for the displacement of the neutral axis, the stiffness of the rod, the distribution of maximum stresses, and the motion of the failure front. The influence of key parameters—such as the singularity coefficient of the damage nucleus and the ratio of the elastic moduli—on the service life and failure dynamics of the rod has been analyzed. Using the obtained results, the effect of the multimodular properties on the long-term strength of thin-walled rods under pure bending has been thoroughly studied. The analysis of the constructed curves shows that an increase in the “fading of memory” (memory-loss) parameter, which characterizes the material’s ability to quickly “forget” previous loadings and return to equilibrium, can, in certain cases, lead to a longer service life. Full article

Fiber orientation is an important descriptor of the microstructure for short fiber polymer composite materials where accurate and efficient prediction of the orientation state is crucial when evaluating the bulk thermo-mechanical response of the material. Macroscopic fiber orientation models employ the moment-tensor form in representing the fiber orientation state, and they all require a closure approximation for the higher-order orientation tensors. In addition, various models have more recently been developed to account for rotary diffusion due to fiber-fiber and fiber-matrix interactions which can now more accurately simulate the experimentally observed slow fiber kinematics in polymer composite processing. It is common to use explicit numerical initial value problem-ordinary differential equation (IVP-ODE) solvers such as the 4th- and 5th-order Dormand Prince Runge–Kutta (RK45) method to predict the transient and steady-state fiber orientation response. Here, we propose a computationally efficient method based on the Newton-Raphson (NR) iterative technique for determining steady state orientation tensor values by evaluating exact derivatives of the moment-tensor evolution equation with respect to the independent components of the orientation tensor. We consider various existing macroscopic-fiber orientation models and several closure approximations to ensure the robustness and reliability of the method. The performance and stability of the approach for obtaining physical solutions in various homogeneous flow fields is demonstrated through several examples. Validation of our orientation tensor exact derivatives is performed by benchmarking with results of finite difference techniques. Overall, our results show that the proposed NR method accurately predicts the steady state orientation for all tensor models, closure approximations and flow types considered in this paper and was relatively faster compared to the RK45 method. The NR convergence and stability behavior was seen to be sensitive to the initial orientation tensor guess value, the fiber orientation tensor model type and complexity, the flow type and extension to shear rate ratio. Full article

Recent advancements in composite materials design have made glass fiber-reinforced polymer composites (GFRPC) a viable choice for a wide range of engineering and industrial applications. Although GFRPCs boast attractive characteristics such as low specific mass and high specific mechanical strength, identifying and characterizing damage mechanisms in these materials is challenging. Several scientific studies have examined the root causes of GFRPC failure using various methods, including non-destructive techniques and learning algorithms. Despite this, ongoing investigations aim to accurately detect mechanical defects in GFRPCs. This study explores the use of non-destructive testing (NDT) combined with unsupervised learning algorithms to identify and classify damage mechanisms in GFRPCs. The NDT method employed in this study is acoustic emission (AE), which identifies waveforms associated with various failure mechanisms during testing. These waveforms are categorized using unsupervised learning methods such as principal component analysis (PCA) and self-organizing maps. PCA selects the most appropriate AE descriptors for distinguishing between different damage mechanisms, while the self-organizing maps algorithm performs clustering analysis and classifies failure mechanisms. Scanning electron microscope images of the observed failures are provided to sup-port the findings derived from AE data. Full article

Silicone oil-based magnetic liquids containing carbon nanotubes (CNTs) were prepared using an in situ chemical coprecipitation method. The surface modification of Fe₃O₄/CNT composite particles was carried out by using three silane coupling agents: γ-aminopropyltriethoxysilane (550), γ-methacryloxypropyltrimethoxysilane (570), and phenyltrimethoxysilane (7030). Infrared Spectroscopy (IR), Transmission Electron Microscopy (TEM), and X-ray Diffraction (XRD) were used to confirm the successful doping of CNTs and the effective coating of the coupling agents. The rheological behavior of the magnetic liquids was systematically studied using an Anton Paar Rheometer. The results show that viscosity decreases exponentially with increasing temperature (fitting the Arrhenius equation), increases and tends to saturate with rising magnetic field intensity, and exhibits shear-thinning characteristics with increasing shear rate. Among the samples, Fe₃O₄@7030 has the best visco-thermal performance due to the benzene ring structure, which reduces the symmetry of the molecular chains. In contrast, Fe₃O₄@570 shows the most significant magneto-viscous effect (viscosity variation of 161.4%) as a result of the long-chain structure enhancing the steric hindrance of the magnetic dipoles. Full article

This study examined the impact of storage and operational aging on the thermal stability, structural degradation, and electrical properties of styrene–butadiene rubber (SBR) compound by analyzing three distinct materials: a laboratory-stored sample, an operationally aged one, and an original unaged reference. Thermal degradation was analyzed through thermogravimetric analysis (TGA), which examined weight loss as a function of temperature and time at different heating rates. Results showed that the onset temperature and peak position in the 457 °C to 483 °C range remained stable. The activation energy (Ea) was determined using the Kissinger–Akahira–Sunose (KAS), Flynn–Wall–Ozawa (FWO), and Friedman methods, with the original unaged sample’s (OUS) Ea averaging 203.7 kJ/mol, decreasing to 163.47 kJ/mol in the laboratory-stored sample (LSS), and increasing to 224.18 kJ/mol in the operationally aged sample (OAS). The Toop equation was applied to estimate the thermal degradation lifetime at a 50% conversion rate. Since the material had been exposed to electricity, the evolution of electrical conductivity was studied and found to have remained stable after storage at around 0.070 S/cm. However, after operational aging, it showed a considerable increase in conductivity, to 0.321 S/cm. Scanning Electron Microscopy (SEM) was employed to analyze microstructural degradation and chemical changes, providing insights into the impact of aging on thermal stability and electrical properties. Full article

Carbon fiber-reinforced plastics (CFRPs) offer excellent in-plane mechanical performance, but their relatively low interlaminar fracture toughness makes them vulnerable to delamination, particularly around intralaminar discontinuities such as resin-rich regions or fiber gaps. This study investigates the effectiveness of polyamide (PA) mesh inserts in improving interlaminar toughness and suppressing delamination in CFRP laminates with such features. Two PA mesh configurations were evaluated: a fully embedded continuous layer and a 20 mm cut mesh strip placed between continuous and discontinuous plies near critical regions. Fracture toughness tests showed that PA mesh insertion improved interlaminar toughness approximately 2.4-fold compared to neat CFRP, primarily due to a mechanical interlocking mechanism that disrupts crack propagation and enhances energy dissipation. Uniaxial tensile tests with digital image correlation revealed that while initial matrix cracking occurred at similar stress levels, the stress at which complete delamination occurred was approximately 60% higher in specimens with a 20 mm mesh and up to 92% higher in specimens with fully embedded mesh. The fully embedded mesh provided consistent delamination resistance across the laminate, while the 20 mm insert localized strain redistribution and preserved global mechanical performance. These findings demonstrate that PA mesh is an effective interleaving material for enhancing damage tolerance in CFRP laminates with internal discontinuities. Full article

Non-autoclave-cured wet layup composites are used extensively in applications ranging from civil and marine infrastructure to offshore components and in transmission power systems. In many of these applications the composites can be exposed to elevated temperatures for extended periods of time. While residual tensile characteristics have been used traditionally to assess the integrity of the composite after a thermal event/exposure, it is emphasized that fiber-dominated characteristics such as longitudinal tensile strength are not affected as much as those associated with shear. This paper reports on the investigation of shear related characteristics through off-axis and short-beam shear testing after exposure to temperatures between 66 °C and 260 °C for periods of time up to 72 h. It is shown that the use of shear test results in conjunction with tensile tests enables better assessment of the competing effects of postcure, which results in an increase in performance, and thermal degradation, which causes drops in performance. Off-axis-to-tensile strength and short-beam shear strength-to-tensile strength ratios are used to determine zones of influence and mechanisms. It is shown that temperatures up to 149 °C can lead to advantageous postcure related increases in performance whereas temperatures above 232 °C can lead to significant deterioration at time periods as low as 4 h. The use of shear tests is shown to provide data critical to performance integrity showing trends otherwise obscured by just the use of longitudinal tensile tests. A phenomenological model developed based on effects of the competing mechanisms and grouping based on phenomenon dominance and temperature regimes is shown to model data well providing a useful context for deign thresholds and determination of remaining structural integrity. Full article

This study investigates the mechanical, morphological, and wear properties of SiO₂-filled tri-axial warp-knitted (TWK) glass fiber-reinforced vinyl ester matrix composites, with a focus on void fraction, tensile, flexural, hardness, and wear behavior. Adding SiO₂ fillers reduced void fractions, enhancing composite strength, with values ranging from 1.63% to 5.31%. Tensile tests revealed that composites with 5 wt% SiO₂ (GV1) exhibited superior tensile strength, Young’s modulus, and elongation due to enhanced fiber–matrix interaction. Conversely, composites with 10 wt% SiO₂ (GV2) showed decreased tensile performance, indicating increased brittleness. Flexural tests demonstrated that GV1 outperformed GV2, showcasing higher flexural strength, elastic modulus, and deflection, reflecting improved load-bearing capacity at optimal filler content. Shore D hardness tests confirmed that GV1 had the highest hardness among the specimens. SEM analysis revealed wear behavior under various loads and sliding distances. GV1 exhibited minimal wear loss at lower loads and distances, while higher loads caused significant matrix detachment and fiber damage. These findings highlight the importance of optimizing SiO₂ filler content to enhance epoxy composites’ mechanical and tribological performance. Full article

This study comprehensively compares the performance of two non-destructive testing (NDT) techniques—active thermography (AT) and digital shearography (DS)—for identifying various damage types in composite structures. Three distinct composite specimens were inspected: a carbon-fiber-reinforced polymer (CFRP) plate with flat-bottom holes, an aluminum honeycomb core sandwich plate with a circular skin-core disbond, and a CFRP plate with two low-energy impacts damage. The research highlights the significant role of post-processing methods in enhancing damage detectability. For AT, algorithms such as fast Fourier transform (FFT) for temperature phase extraction and principal component thermography (PCT) for identifying significant temperature components were employed, generally making anomalies brighter and easier to locate and size. For DS, a novel band-pass filtering approach applied to phase maps, followed by summing the filtered maps, remarkably improved the visualization and precision of damage-induced anomalies by suppressing background noise. Qualitative image-based comparisons revealed that DS consistently demonstrated superior performance. The sum of DS filtered phase maps provided more detailed and precise information regarding damage location and size compared to both pulsed thermography (PT) and lock-in thermography (LT) temperature phase and amplitude. Notably, DS effectively identified shallow flat-bottom holes and subtle imperfections that AT struggled to clearly resolve, and it provided a more comprehensive representation of the impacts damage location and extent. This enhanced capability of DS is attributed to the novel phase map filtering approach, which significantly improves damage identification compared to the thermogram post-processing methods used for AT. Full article

Hybrid implants composed of magnesium and titanium are a promising direction in orthopaedics, as these implants combine the stability of titanium with the biological activity of magnesium. These partly soluble implants require careful investigation, as the degradation of magnesium releases hydrogen, which can enter the Ti matrix and thus alter the mechanical properties. To investigate this scenario and quantify the hydrogen uptake along with its structural impacts, we employed inert gas fusion, scanning electron microscopy, X-ray diffraction, and a combination of synchrotron absorption and X-ray diffraction tomography. These techniques enabled us to investigate the concentration and distribution of hydrogen and the formation of hydrides in the samples. Titanium hydride formation was observed in a region approximately 120 µm away from the titanium surface and correlates with the amount of absorbed hydrogen. We speculate that the degradation of magnesium at the magnesium/titanium implant interface leads to the penetration of hydrogen due to a combination of electrochemical and gaseous charging. Full article

Optimisation of the anti-skid properties of tyres is a significant area of composite applications. For investigating the wet slip friction characteristics, the wet slip friction test of tread rubber and road surface was carried out using the comprehensive tire friction testing machine. The wet slip properties of different formulated rubbers under various working conditions such as different slip speeds, water film thicknesses and vertical loads were compared through the test. Subsequently, an orthogonal test programme was designed to investigate the degree of significant influence of each factor on the wet slip performance. A three-dimensional finite element model of tread rubber and road surface with water film was established in order to facilitate analysis of the wet slip properties. The simulation results were utilised to elucidate the pattern of the effects of different loads on the wet slip friction characteristics. Results indicate that the wet slip friction coefficient is subject to decrease in proportion to the magnitude of the vertical load; the friction coefficient of rubber block in wet slip condition exhibits a decline of approximately 26% in comparison with that of dry condition; the factor that exerts the most significant influence on the coefficient of friction is the vertical load, while the water film thickness exerts the least influence. The results obtained can serve as a reference source for the design of tire anti-skid performance enhancement. Full article

In this work, a finite element modelling methodology is presented for the prediction of the bending behaviour of a glass fibre-reinforced elastomer composite with embedded shape memory alloy (SMA) wire actuators. Three configurations of a multi-layered composite with differences in structural stiffness and thickness are experimentally and numerically analysed. The bending experiments are realised by Joule heating of the SMA, resulting in deflection angles of up to 58 deg. It is shown that a local degradation in the structural stiffness in the form of a hinge significantly increases the amount of deflection. Modelling is fully elaborated in the finite element software ANSYS, based on material characterisation experiments of the composite and SMA materials. The thermomechanical material behaviour of the SMA is modelled via the Souza–Auricchio model, based on differential scanning calorimetry (DSC) and isothermal tensile experiments. The methodology allows for the consideration of an initial pre-stretch for straight-line positioned SMA wires and an evaluation of their phase transformation state during activation. The results show a good agreement of the bending angle for all configurations at the activation temperature of 120 °C reached in the experiments. The presented methodology enables an efficient design and evaluation process for soft robot structures with embedded SMA actuator wires. Full article

This study investigates the fabrication and residual stress behavior of a 0.5 wt.% graphene-reinforced AA2195 aluminum matrix composite, developed for advanced aerospace structural applications. The composite was synthesized via squeeze casting, followed by a multi-pass hot rolling process and subsequent T8 heat treatment. The evolution of residual stress was systematically examined after each rolling pass and during thermal treatments. The successful incorporation of graphene into the matrix was confirmed through Energy-Dispersive Spectroscopy (EDS) analysis. Residual stress measurements after each pass revealed a progressive increase in compressive stress, reaching a maximum of −68 MPa after the fourth hot rolling pass. Prior to the fifth pass, a solution treatment at 530 °C was performed to dissolve coarse precipitates and relieve internal stresses. Cold rolling during the fifth pass reduced the compressive residual stress to −40 MPa, and subsequent artificial aging at 180 °C for 48 h further decreased it to −23 MPa due to recovery and stress relaxation mechanisms. Compared to the unreinforced AA2195 alloy in the T8 condition, which exhibited a tensile residual stress of +29 MPa, the graphene-reinforced composite in the same condition retained a compressive residual stress of −23 MPa. This represents a net improvement of 52 MPa, highlighting the composite’s superior capability to retain compressive residual stress. The presence of graphene significantly influenced the stress distribution by introducing thermal expansion mismatch and acting as a barrier to dislocation motion. Overall, the composite demonstrated enhanced residual stress characteristics, making it a promising candidate for lightweight, fatigue-resistant aerospace components. Full article