Advances in Mixing Technology for Industry Processing: Design, Optimization, and Performance Analysis

A special issue of Processes (ISSN 2227-9717). This special issue belongs to the section "Process Control and Monitoring".

Deadline for manuscript submissions: 31 January 2026 | Viewed by 454

Special Issue Editors


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Guest Editor
School of Resources, Environmental and Chemical Engineering, Nanchang University, Nanchang 330031, China
Interests: mixing technology; waste treatment; CFD
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, China
Interests: CFD; new energy- and engine-energy-saving and emission-reduction technology

Special Issue Information

Dear Colleagues,

We invite contributions to this Special Issue of Processes on “Advances in Mixing Technology for Industry Processing Design, Optimization, and Performance Analysis”. With the advancement of automation technology, the application of feed mixer equipment in agricultural feeding production is becoming increasingly widespread, greatly reducing labor input and improving feeding efficiency, which has attracted widespread attention.

This Special Issue will focus on advancing the design, analysis, and optimization of mixing processes, particularly within the agricultural and food processing sectors. Efficient mixing is crucial for product quality, homogeneity, energy efficiency, and overall process performance in applications ranging from feed production to food ingredients, fertilizers, and biomaterials. We invite original research and review articles that address recent innovations and challenges in mixing technology.

Topics of interest include, but are not limited to, the following:

  • Computational Fluid Dynamics (CFD) modeling and simulations of mixing processes;
  • Optimizations of mixer geometry (e.g., vessel design, impeller/blade structure) using techniques like Response Surface Methodology (RSM), Design of Experiments (DoE), or machine learning;
  • Analyses of mixing performance indicators (e.g., mixing time, homogeneity, segregation, turbulent kinetic energy, shear rate distribution, temperature uniformity);
  • Experimental validations of mixing models and simulations;
  • Means of scaling-up mixing processes from lab to industrial scale;
  • Applications of advanced mixing technologies in agricultural processing (feed, grain, biomass), food engineering, pharmaceuticals, and chemical engineering;
  • Studies of the impact of rheology and particle characteristics on mixing efficiency;
  • Energy consumption analyses and optimizations in mixing operations;
  • Novel impeller designs and mixing strategies for enhanced performance.

This Special Issue aims to showcase cutting-edge research that bridges our fundamental understanding of mixing phenomena with practical engineering solutions to improve process efficiency, product quality, and sustainability in relevant industries.

Dr. Kunlei Wang
Dr. Jianbin Luo
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Processes is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • mixing technology
  • process optimization
  • Computational Fluid Dynamics (CFD)
  • Response Surface Methodology (RSM)
  • Design of Experiments (DoE)
  • mixing models and simulations

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Published Papers (1 paper)

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Research

24 pages, 7627 KB  
Article
The Influence and Optimization of Mixing Characteristics of Feed Based on Response Surface Methodology of Stirring Paddle Structure
by Hongxiang Xu, Jiang Guo, Song Xu and Kunlei Wang
Processes 2025, 13(10), 3101; https://doi.org/10.3390/pr13103101 - 28 Sep 2025
Viewed by 298
Abstract
Suboptimal feed mixer designs cause nutrient heterogeneity and energy waste through inadequate turbulent flow. This study systematically examines how stirrer blade geometry governs turbulent kinetic energy and thermal homogeneity to enhance mixing efficiency. Initial single-factor testing established baseline parameters: 60° blade angle, 65 [...] Read more.
Suboptimal feed mixer designs cause nutrient heterogeneity and energy waste through inadequate turbulent flow. This study systematically examines how stirrer blade geometry governs turbulent kinetic energy and thermal homogeneity to enhance mixing efficiency. Initial single-factor testing established baseline parameters: 60° blade angle, 65 mm upper port diameter, 60 mm lower port diameter, and six blades. Response surface methodology optimized four critical variables: blade angle, upper/lower port sizes, and blade count, with each variable tested at three levels. The optimal configuration (39° blade angle, 54.9 mm upper port, 52.5 mm lower port, five blades) increased turbulent kinetic energy by 67% and elevated average fluid temperature by 7% versus conventional designs. These enhancements improve mixing uniformity by 23% and reduce energy consumption by 18%, establishing a validated design framework for efficient agricultural mixer engineering. Full article
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