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Recycling Conductive and Electrical Insulating Polymer Composites

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Advanced Composites".

Deadline for manuscript submissions: 20 January 2026 | Viewed by 956

Special Issue Editor


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Guest Editor
Key Laboratory of Nuclear Solid State Physics Hubei Province, School of Physics and Technology, Wuhan University, Wuhan 430072, China
Interests: nanomaterials; nanocomposites; composite insulator; piezocatalysis; photocatalysis; polymer composites
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Special Issue Information

Dear Colleagues,

The Special Issue “Recycling Conductive and Electrical Insulating Polymer Composites” focuses on the sustainable management of materials used in polymer composites with conductive and electrical insulating properties.

Strategies such as mechanical recycling, chemical recycling, and energy recovery are being explored to optimize the reuse of these materials while maintaining their functional properties. Through innovative recycling techniques and advancements in material science, the recycling of conductive and electrical insulating polymer composites can contribute to a more sustainable and circular economy.

The design of composite materials itself determines the difficulty of recycling. Complex structural design is a necessary condition for achieving excellent performance, but it poses significant challenges for efficient recycling.

For conductive polymer composites, one key area of research is the incorporation of fillers into the polymer matrix to enhance conductivity. The application of conductive fillers like carbon nanotubes, graphene, and metal nanoparticles has shown promising results regarding improvements in conductivity. Researchers have also explored the use of hybrid composites, in which multiple fillers are combined, to further enhance the electrical properties of such composites.

To achieve a superior insulation performance, researchers have endeavored to develop novel polymer matrices with high dielectric strengths. One strategy involves modifying the polymer structure to improve alignment and reduce defects, leading to enhanced insulation properties. Another approach involves the incorporation of insulating fillers, such as ceramic nanoparticles or glass fibers, to enhance dielectric strength.

Besides these methods, researchers have also explored various processing techniques to optimize the dispersion and interfacial interaction between the polymer matrix and fillers. These techniques include melt blending, solution casting, and in situ polymerization. These methods aim to achieve a uniform distribution of fillers and promote strong adhesion between the matrix and fillers, which directly impacts the electrical properties of the composites.

Overall, polymer composites with specialized conductive and insulating properties are commonly used in various industries, but their disposal poses environmental challenges. Through innovative recycling techniques and advancements in material science, the recycling of conductive and electrical insulating polymer composites can contribute to a more sustainable and circular economy.

I am looking forward to receiving your contributions to this Special Issue.

Prof. Dr. Pengfei Fang
Guest Editor

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Keywords

  • recycling
  • mechanical recycling
  • chemical recycling
  • conductive polymer composites
  • electrical insulating polymer composites
  • insulating coatings
  • fiber-reinforced insulating materials
  • sustainability
  • waste management
  • circular economy
  • material science

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Published Papers (1 paper)

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Research

19 pages, 3322 KB  
Article
The Use of Metal/ZSM-5 Nanosheet for Efficient Catalytic Cracking of Cross-Linked Polyethylene for High-Voltage Cable Insulation
by Zhenfei Fu, Yuqi Pan, Rui Wang, Shilong Suo, Zheng Wang, Xiangyang Peng and Pengfei Fang
Materials 2025, 18(20), 4675; https://doi.org/10.3390/ma18204675 - 11 Oct 2025
Viewed by 575
Abstract
Cross-linked polyethylene (XLPE) has been widely used in high-voltage cables due to its superior properties, but its thermoset cross-linked structure makes it difficult to recycle. Catalytic pyrolysis offers a feasible pathway for converting XLPE into high-value chemicals. In this study, a systematic study [...] Read more.
Cross-linked polyethylene (XLPE) has been widely used in high-voltage cables due to its superior properties, but its thermoset cross-linked structure makes it difficult to recycle. Catalytic pyrolysis offers a feasible pathway for converting XLPE into high-value chemicals. In this study, a systematic study on the catalytic cracking of XLPE using metal ion-loaded ZSM-5 nanosheets was conducted, and ZSM-5 nanosheets loaded with Ag, Mo, Ni, and Ce were prepared via ion exchange. After metal loading, ZSM-5 retained the MFI framework structure, but the specific surface area and mesopore volume varied depending on the type of metal. Temperature-Programmed Desorption of Ammonia results indicated that metal–support interactions enhanced the acidity of ZSM-5. Among the catalysts, Ag-loaded ZSM-5 exhibited the highest efficiency: with 10 wt% Ag, at 380 °C, the conversion reached 94.1%, with 52.5% light olefins in the gas phase and 59.4% benzene, toluene, and xylene (BTX) in the liquid products. Further studies on different Ag loadings revealed that moderate Ag loading (5 wt%) provided the best overall balance, maintaining 92.3% conversion, 56.1% selectivity to light olefins, and 58.2% BTX in the liquid fraction. These findings demonstrate that tuning the metal loading effectively optimizes the acidity and pore structure of ZSM-5, thereby enabling controlled regulation of XLPE pyrolysis product distribution. Full article
(This article belongs to the Special Issue Recycling Conductive and Electrical Insulating Polymer Composites)
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