Physics-Informed Modeling and Fusion Control in Intelligent Manufacturing

Special Issue Editors


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Guest Editor
Department of Mechanical Engineering, Anhui Agricultural University, Hefei 230036, China
Interests: high-speed milling; milling microstructure evolution; milling vibration and adaptive control; dynamic signal processing
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Guest Editor
Automatic Control and Complex Systems (AKS), University of Duisburg-Essen, 47057 Duisburg, Germany
Interests: machine adaptive control; fault-tolerant control; machine learning
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Guest Editor
College of Mechanical and Electrical Engineering, Hohai University, Changzhou 213200, China
Interests: mechanical vibration and testing; edge computing
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Special Issue Information

Dear Colleagues,

Given the opportunities presented by the Internet of Things (IoT) and sensor networks, as well as the challenges posed by extreme conditions in intelligent manufacturing, the essence of physics-informed modeling and fusion control lies in addressing the bottleneck issues of traditional pure physical-based models and data-driven models, i.e., the interpretability of physical laws and adaptability of complex scenarios, ultimately ensuring the high-precision control of the cutting process, efficient production, and high reliability. In particular, the physics-informed modeling and fusion control has emerged as a promising direction for the "perception-diagnosis-decision-control" closed-loop system of intelligent cutting, for example, the prediction and closed-loop control of cutting force, cutting temperature, tool wear, and the surface quality of the workpiece, which integrates the data-driven fitting capability with the constraint information of physical laws. This Special Issue will address and report on recent advances and new breakthrough regarding physics-informed modeling and fusion control in intelligent manufacturing.

Authors are encouraged to submit studies covering theoretical research, simulation testing and practical applications.

Dr. Qing Li
Dr. Yu Shao
Dr. Xiang Chen
Guest Editors

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Keywords

  • physics-informed modeling with advanced AI learning
  • machining physical laws with physics-informed neural networks
  • machining modeling with small sample and physical priors
  • thermal–hydraulic coupling control
  • tool life prediction and health management
  • fault detection, redundant decision and adaptive control in intelligent manufacturing
  • physics-informed modeling for milling/machining chatter
  • tool wear and degradation prognosis
  • physics-informed models for tool wear identification

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Published Papers (1 paper)

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Research

23 pages, 8480 KB  
Article
Novel Pneumatic Soft Gripper Integrated with Mechanical Metamaterials for Enhanced Shape Matching Performance
by Zhengtong Han, Boqing Zhang, Wentao Sun, Ze Xu, Xiang Chen, Shayuan Weng and Xinjie Zhang
J. Manuf. Mater. Process. 2025, 9(10), 330; https://doi.org/10.3390/jmmp9100330 - 8 Oct 2025
Viewed by 416
Abstract
Traditional pneumatic soft grippers often suffer from a limited contact area and poor shape-matching performance, restricting their effectiveness in handling objects with complex or delicate surfaces. To address this problem, this study proposed an integrated soft gripper that combines pneumatic actuators with specially [...] Read more.
Traditional pneumatic soft grippers often suffer from a limited contact area and poor shape-matching performance, restricting their effectiveness in handling objects with complex or delicate surfaces. To address this problem, this study proposed an integrated soft gripper that combines pneumatic actuators with specially designed mechanical metamaterials, aiming to optimize deformation characteristics and enhance gripping surface conformity to target objects. The key contributions are as follows: (1) A novel integrated structure is designed, incorporating pneumatic actuators and mechanical metamaterials. (2) A highly efficient design framework based on deep learning is developed, incorporating forward and inverse neural networks to enable efficient performance prediction and inverse design. (3) The novel gripper is fabricated using stereolithography (SLA) and silicone casting, with experimental validation conducted via machine vision and multi-shape object tests. FEA simulations and experiments demonstrate significant improvements in shape matching: average deviations of gripping surfaces from targets are greatly reduced after optimization. This work validates that integrating mechanical metamaterials with data-driven design enhances the gripper’s adaptability, providing a feasible solution for high-performance soft gripping systems. Full article
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