Three-Dimensional Printing Technology in Medical Applications

A special issue of Journal of Functional Biomaterials (ISSN 2079-4983). This special issue belongs to the section "Biomaterials and Devices for Healthcare Applications".

Deadline for manuscript submissions: closed (31 July 2025) | Viewed by 3480

Special Issue Editors


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Guest Editor
Post-Graduate Program in Biotechnology, University of Araraquara, Araraquara, SP, Brazil
Interests: additive manufacturing; biomaterials; bioprinting; IT for biofabrication

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Guest Editor
Renato Archer Technology Information Center, Campinas, Brazil
Interests: additive manufacturing; tissue engineering; biofabrication; bioceramics

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Guest Editor
Grupo B5IDA Research Group, Chemistry Department, Simon Bolivar University, Caracas, Venezuela
Interests: synthetic polymers; biopolymers; biodegradation; biocompatibility; additive manufacturing; tissue engineering; drug delivery

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Guest Editor
CTI Renato Archer, Campinas, Brazil
Interests: additive manufacturing; computer simulation; biomodelling; biofabrication; imaging

Special Issue Information

Dear Colleagues,

Three-dimensional printing (3DP) or additive manufacturing is a ground-breaking innovation technology encompassing a wide range of production processes. It can generate physical devices automatically based on computational models.  Those processes are based on deposition, normally layer-by-layer, using materials (biomaterials) from polymers to metals, ceramics, and composites. Beyond conventional biomaterials, 3DP includes materials such as cells, spheroids, growth factors, macromolecules, etc., as a tentative to print leaving tissues, potentially addressing the organ transplant shortage. Three-dimensional printing has rapidly evolved from a novel concept to a crucial tool in medical practice over the last 20 years. It enables the creation of highly precise, patient-specific models, implants, and devices. Surgeons now rely on 3D-printed anatomical models to plan complex procedures and enhance their understanding of patient-specific anatomy. This technology has also ushered in a new era of customized implants and prosthetics, resulting in improved patient comfort and outcomes. Also, the advances of 3DP have allowed us to model the morphology of tissues more closely through scaffolds, allowing us to better understand the tissue–scaffold interaction, as well as the biodegradative processes that can occur during the regenerative stage.

Beyond surgical applications, 3D printing has paved the way for personalized drug delivery systems, allowing for tailored medication formulations. Bioprinting, a variant of 3D printing, holds immense promise for tissue engineering and the creation of functional human tissues and organs. Challenges like regulation and cost-effectiveness must be overcome, and ongoing research and development promises to push the boundaries of what is achievable with 3D printing in medicine. As this technology continues to mature, it is poised to make a profound impact on patient care, research, and medical education.

This Special Issue, “Three-Dimensional Printing Technology in Medical Applications”,  gathers original articles on wide areas in relation to 3DP, including but not limited to processes and processing, process planning, materials (biomaterials), post-processing, hardware and software, devices, computer simulation, imaging, tissue engineering, bioprinting, biofabrication, printed medicine, regulatory issues, ethics, applications, and other topics of interest.

Prof. Dr. Rodrigo Alvarenga Rezende
Dr. Juliana Kelmy Macário Barboza Daguano
Prof. Dr. Marcos Antonio Sabino
Dr. Jorge Vicente Lopes Da Silva
Guest Editors

* Dr. Jorge Vicente Lopes Da Silva, our cherished colleague and friend, passed away in June 2024 after struggling with a serious disease. He was one of the pioneers of additive manufacturing and biofabrication in Brazil and Latin America and was a worldwide respected scientist. He will be deeply missed.

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Keywords

  • additive manufacturing
  • 3D printing
  • biomaterials
  • biomodeling
  • medical devices
  • surgical planning
  • biofabrication
  • bioprinting
  • scaffolds
  • bioink
  • printed medicine

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Published Papers (2 papers)

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20 pages, 5631 KB  
Article
A 3D-Printed Anatomical Pancreas Model for Robotic-Assisted Minimally Invasive Surgery
by Calin Vaida, Andra Ciocan, Andrei Caprariu, Corina Radu, Nadim Al Hajjar and Doina Pisla
J. Funct. Biomater. 2025, 16(6), 207; https://doi.org/10.3390/jfb16060207 - 3 Jun 2025
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Abstract
The paper presents the design, manufacturing, and evaluation of a 3D-printed pancreas phantom model used for preoperative surgical planning and surgical training. Several manufacturing and design alternatives have been explored, leading to the final solution, which consisted of a transparent 3D printed elastic [...] Read more.
The paper presents the design, manufacturing, and evaluation of a 3D-printed pancreas phantom model used for preoperative surgical planning and surgical training. Several manufacturing and design alternatives have been explored, leading to the final solution, which consisted of a transparent 3D printed elastic shell of the pancreas, resulting in an empty volume that was filled with a custom hydrogel to ensure an anatomically realistic behaviour. Additionally, specific vascular structures were printed using elastic material and specific colours. The hollow shell of the pancreas and the vascular structures were manufactured using photopolymerisation technology. The hydrogel, which replicates the internal structure of the pancreas, was made from a custom proportion of gelatine, agar, and glycerol. The phantom model of the pancreas was assessed by the surgical team and tested using the PARA-SILSROB parallel robot designed for single-incision surgical procedures. Full article
(This article belongs to the Special Issue Three-Dimensional Printing Technology in Medical Applications)
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14 pages, 319 KB  
Systematic Review
The Current State of 3D-Printed Prostheses Clinical Outcomes: A Systematic Review
by Huthaifa Atallah, Titeana Qufabz, Rabee Naeem, Hadeel R. Bakhsh, Giorgio Ferriero, Dorottya Varga, Evelin Derkács and Bálint Molics
J. Funct. Biomater. 2025, 16(10), 370; https://doi.org/10.3390/jfb16100370 - 1 Oct 2025
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Abstract
Introduction: 3D-printing is an emerging technology in the field of prosthetics, offering advantages such as cost-effectiveness, ease of customization, and improved accessibility. While previous reviews have focused on limited aspects, the aim of this systematic review is to provide a comprehensive evaluation [...] Read more.
Introduction: 3D-printing is an emerging technology in the field of prosthetics, offering advantages such as cost-effectiveness, ease of customization, and improved accessibility. While previous reviews have focused on limited aspects, the aim of this systematic review is to provide a comprehensive evaluation of the clinical outcomes of 3D-printed prostheses for both upper and lower limbs. Methods: A search was conducted following Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines across six databases (PubMed, Web of Science, EBSCO, Scopus, Cochrane Library, and Sage). Studies on 3D-printed prostheses in human rehabilitation that focused on the clinical outcomes of the device were included, while studies lacking clinical data, 3D printing details, or focusing on traditional manufacturing methods were excluded. Finally, the risk of bias was assessed using the modified Downs & Black Checklist. Results: A total of 1420 studies were identified, with 11 meeting the inclusion criteria. The included studies assessed different 3D-printed prosthetic types and upper and lower limb prostheses. The main clinical outcomes analyzed were functional performance, design and material integrity, and overall effectiveness of 3D-printed prostheses. Studies on upper limb prostheses reported improved dexterity, range of motion (ROM), and user satisfaction, despite some durability limitations. Lower limb prostheses showed enhancements in comfort, gait parameters, and customization, particularly in amphibious and partial foot designs. Conclusions: 3D-printed prostheses show potential to improve functional performance, patient satisfaction, fit, and implementation feasibility compared to conventional methods. However, limitations such as small sample sizes, variability in assessment tools, and limited high-quality evidence highlight the need for further research to support broader clinical adoption. Full article
(This article belongs to the Special Issue Three-Dimensional Printing Technology in Medical Applications)
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