Cold Spray Additive Manufacturing

A special issue of Coatings (ISSN 2079-6412).

Deadline for manuscript submissions: closed (30 September 2022) | Viewed by 4165

Special Issue Editor


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Guest Editor
Materials Technology, Helmut-Schmidt-University/University of the Federal Armed Forces Hamburg, 22043 Hamburg, Germany
Interests: cold spraying; additive manufacturing; material science/mechanics

Special Issue Information

Dear Colleagues,

Cold spraying is a novel solid-state powder deposition and surface coating technology, which was found in the Institute of Theoretical and Applied Mechanics of the Russian Academy of Science in the mid-1980s. The deposition mechanism of cold spray materials is based on the fact that micron-sized solid powder particles impact the substrate at high velocity to induce severe plastic deformation of particles. After more than 30 years of development, sprayable materials have evolved from pure metals to a variety of materials such as alloys, metal matrix composites, amorphous, high-entropy alloys, nanocrystalline metals. and ceramics. As a “low temperature” processing technology, the coatings obtained by cold spray technology hardly oxidize, and the microstructure of the coating is basically the same as that of the original powder. Therefore, cold spray coating can have mechanical properties, thermal conductivity, and electrical conductivity equivalent to the corresponding bulk materials. Therefore, cold spray has been widely used in aviation, aerospace, shipbuilding, nuclear energy, and other key areas. In recent years, with the advent of a new round of global scientific and technological and industrial revolution, additive manufacturing which enables directly fabricating net-shape or near-net-shape components has been attracting attention from all over the world. Because of the high deposition rate, and continuous accumulation in the thickness direction, cold spray has great application potential in repairing damaged parts and fabricating standing-free metallic components.

This Special Issue will aim to collect important contributions related, though not limited, to the topics announced. High-quality, novel researches are very welcome, as well as reviews on the aforementioned topics. Recent new powder formulation and characterization, advanced coating characterizations, equipment, properties and applications, and novel pre- and post-treatment, deposits failure analyses, robot strategies, and damage restoration are very welcome in this Special Issue.

In particular, the topic of interest includes but is not limited to:

  • Equipment/powders;
  • Characterizations, microstructures and mechanical properties;
  • Pre- and post-treatment;
  • Robot trajectories and damage restoration;
  • Applications.

Dr. Chunjie Huang
Guest Editor

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Keywords

  • cold spraying
  • spraying system
  • powder
  • additive manufacturing
  • characterization and testing
  • microstructures
  • mechanical properties
  • pre- and post-treatment
  • robot trajectories
  • damage restoration
  • applications

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Published Papers (1 paper)

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Research

16 pages, 16796 KiB  
Article
Cold Spray Additive Manufacturing of Ti6Al4V: Special Nozzle Design Using Numerical Simulation and Experimental Validation
by Congcong Cao, Wenya Li, Zhengmao Zhang, Xiawei Yang and Yaxin Xu
Coatings 2022, 12(2), 210; https://doi.org/10.3390/coatings12020210 - 6 Feb 2022
Cited by 17 | Viewed by 3366
Abstract
Cold spray additive manufacturing (CSAM) shows great potential in titanium-alloy production as it is a solid-state process. However, data published so far have demonstrated the difficulty of producing dense and high-strength Ti alloy parts. Our previous studies have shown that nozzle design together [...] Read more.
Cold spray additive manufacturing (CSAM) shows great potential in titanium-alloy production as it is a solid-state process. However, data published so far have demonstrated the difficulty of producing dense and high-strength Ti alloy parts. Our previous studies have shown that nozzle design together with high-cost helium propulsive gas plays a crucial role in particle acceleration. In this work, special nozzles for Ti alloy were designed and validated experimentally with commercially available Ti6Al4V powder. Simulation results show that particle impact temperature increases remarkably for a long convergent length, while particle kinetic energy slightly increases, which is validated by experiments. The relationship between the particle impact temperature and practice diameter shows the first increase and then decrease. The experimental results show that as the nozzle convergent section becomes longer, the edges of the single-pass deposits become smoother, and the width, density, deposition efficiency, and microhardness of the single-pass deposits increase. Full article
(This article belongs to the Special Issue Cold Spray Additive Manufacturing)
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