Advanced Coating and Surface Engineering for Tribology and Corrosion Resistance

A special issue of Coatings (ISSN 2079-6412). This special issue belongs to the section "Corrosion, Wear and Erosion".

Deadline for manuscript submissions: 14 July 2025 | Viewed by 673

Special Issue Editor


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Guest Editor
Materials Science and Engineering, Texas A&M University, College Station, TX, USA
Interests: nanomaterial synthesis; tribology; MXenes; surface engineering; polymers; colloids and interfacial science

Special Issue Information

Dear Colleagues,

Coating techniques and surface engineering are critical areas of research in the field of tribology and tribocorrosion, especially when it comes to improving the performance and longevity of materials subjected to mechanical wear and corrosive environments. With the increasing demands of modern applications in aerospace, automotive, biomedical, and energy industries, there is a pressing need for advanced solutions that can withstand extreme conditions. The design and application of high-performance coatings—whether they be metallic, ceramic, composite, or nanostructured—play a pivotal role in minimizing friction, wear, and material degradation.

The integration of experimental, theoretical, and computational approaches offers extensive opportunities to explore and optimize coating–substrate interactions under varying tribological conditions. However, significant challenges remain, particularly in understanding and modeling tribocorrosion mechanisms, improving surface modification techniques, and enhancing the precision of performance assessment. Addressing these issues involves not only refining existing coating methods but also innovating new materials and surface engineering strategies to better protect and prolong the life of critical components.  To achieve this goal, this Special Issue from the journal Coatings aims to encourage researchers worldwide and provide them with a platform to publish their novel studies, offering the chance to submit their valuable research relating to “Advanced Coating and Surface Engineering for Tribology and Corrosion Resistance”. 

Topics of interest include, but are not limited to, the following: 

  • The development of nanostructured coatings for enhanced tribological performance;
  • The tribocorrosion behavior of advanced coatings in extreme environments;
  • Surface engineering techniques for wear-resistant coatings;
  • The mechanisms of tribocorrosion in coated metallic alloys;
  • The electrochemical and mechanical characterization of tribological coatings;
  • The application of ceramic and composite coatings in high-temperature tribology;
  • The modeling and simulation of tribocorrosion processes in coating systems;
  • In situ monitoring techniques for wear and corrosion in coated surfaces;
  • The optimization of coating–substrate interfaces for improved durability;
  • The tribological performance of bioinspired and biomimetic coatings;
  • Advanced surface modification techniques for reducing friction and wear;
  • The impact of environmental factors on the tribocorrosion resistance of coatings. 

Dr. Kailash Dhondiram Arole
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Coatings is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • multifunctional nanostructured materials
  • coating performance
  • nanostructured coatings
  • tribocorrosion resistance
  • surface engineering
  • wear-resistant coatings
  • tribological performance
  • high-temperature tribology
  • coating–substrate interface
  • electrochemical characterization

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Published Papers (2 papers)

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Research

22 pages, 22206 KiB  
Article
Research on the Formation Behaviour and Tribological Service Mechanism of Ni-Based Composite Coatings Prepared by Thermal Spraying Assisted with Alternating Current Magnetic Field
by Qingwen Yun, Jun Xiong, Ying Dong, Xi Zhu, Zhiyuan Wang, Fengyuan Bao, Jinyu Li and Yunan Jin
Coatings 2025, 15(5), 496; https://doi.org/10.3390/coatings15050496 - 22 Apr 2025
Viewed by 183
Abstract
In this paper, an alternating current (AC) magnetic field-assisted device was employed to enhance the preparation process of supersonic plasma spraying coatings. The phase structure and mechanical service characteristics of the five types of coatings were tested. The research found that the porosity [...] Read more.
In this paper, an alternating current (AC) magnetic field-assisted device was employed to enhance the preparation process of supersonic plasma spraying coatings. The phase structure and mechanical service characteristics of the five types of coatings were tested. The research found that the porosity of the coating decreased from 3.93% to 1.58%, the hardness increased from 702.88 to 921.12 HV, the bonding strength increased from 26 MPa to 38.3 MPa, and the tribological coefficient decreased from 0.6859 to 0.4670. The mechanism is that the AC magnetic field enhances the internal structure of the coating through electromagnetic stirring, electromagnetic oscillation and other effects. It also stirs the solidification process of the powder particles, improves the melting behaviour of the coating particles at the interface, and enhances the bonding quality of the coating. The improvement of the microstructure and mechanical properties further improves the tribological properties of the coating. At the same time, it is found that the higher the intensity of the AC magnetic field is not necessarily better for the improvement of the coating performance. When the AC magnetic field voltage reaches the peak of the device, the coating formation process is disturbed by the AC magnetic field, and the coating quality formed under the same spraying process is poor. Appropriate control of the AC magnetic field can effectively improve the internal structure and service quality of the coating. This provides a new technical idea and theoretical research basis for the development of advanced equipment surface engineering protection. Full article
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18 pages, 8547 KiB  
Article
PDINN as an Efficient and Environmentally Friendly Corrosion Inhibitor for Mild Steel in HCl: A Comprehensive Investigation
by Jiakai Kuang, Shaopeng Fu, Jiaqi Song, Lanlan Ma, Xueqi Liu, Zezhou Liang, Jianfeng Li and Jinpeng Dai
Coatings 2025, 15(3), 352; https://doi.org/10.3390/coatings15030352 - 19 Mar 2025
Viewed by 247
Abstract
The screening of environmentally friendly, efficient and high-temperature-resistant organic corrosion inhibitors represents a significant means of reducing metal losses in industrial production. In this study, we investigated using aliphatic amine-functionalized perylene-diimide (PDINN) to inhibit Q235 steel in 1 M HCl media. The results [...] Read more.
The screening of environmentally friendly, efficient and high-temperature-resistant organic corrosion inhibitors represents a significant means of reducing metal losses in industrial production. In this study, we investigated using aliphatic amine-functionalized perylene-diimide (PDINN) to inhibit Q235 steel in 1 M HCl media. The results show that PDINN significantly inhibits corrosion of Q235 steel in 1 M HCl. It is of greater significance that PDINN’s inhibition is unresponsive to temperature fluctuations in the corrosive environment, maintaining an efficiency of 86.5% at an ambient temperature of 328 K. DFT and MD analyses indicate that the exceptional inhibitory capacity of PDINN is closely associated with the extensive conjugated structure within the molecule, where it is firmly adsorbed on the Fe (110) via π-electrons. Full article
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