Battery Manufacturing: Current Status, Challenges, and Opportunities: 2nd Edition

A special issue of Batteries (ISSN 2313-0105). This special issue belongs to the section "Sustainable Manufacturing and Circular Economy".

Deadline for manuscript submissions: 20 August 2026 | Viewed by 2613

Special Issue Editor


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Guest Editor
Electromobility Research Centre (MOBI), Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussels, Belgium
Interests: lithium-ion battery manufacturing; solid-state Li-ion battery; Ag/ZnO nanocomposite particles; material characterization; materials; nanomaterials; nanomaterials synthesis; materials processing; nanostructured materials; nanoparticle synthesis; ceramics; ceramic materials; battery
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Special Issue Information

Dear Colleagues,

As an increasing number of battery (giga)factories continue to be constructed on a global scale, there is a growing interest in battery manufacturing processes, and this increase in battery manufacturing will pave the way for electrification in the future. A reliable, low-cost, best-performing, and secure value chain is envisioned for battery manufacturing processes by 2040 and beyond.

For this Special Issue, we are seeking contributions that address current challenges, with a particular focus on cell assembly and manufacturing methodologies with a chemistry-neutral approach, as well as the latest advances in battery materials that enable increases in large-scale battery performance, scaled-up cell manufacturing, smart manufacturing methodologies and/or novel battery machineries in lithium and post-lithium systems. Research on the use of Industry 4.0 tools in cell manufacturing, such as 3D printing, is also highly encouraged.

Experimental and/or theoretical contributions to lab-scale or pilot-scale research, with a particular focus on novel battery manufacturing routes, are also welcomed. Therefore, submissions focusing solely on material development will be considered out of scope. Sustainable and safe processing during battery recycling is also considered a valuable topic for this Special Issue. Contributions on the processing, design, and valorization of active materials, and efficient recovery of battery components are also welcomed. However, theoretical work without experimental validation will be considered out of scope. 

Dr. Kamil Burak Dermenci
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 250 words) can be sent to the Editorial Office for assessment.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Batteries is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2700 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • battery manufacturing
  • smart manufacturing
  • digitalization
  • Industry 4.0
  • electrodes
  • electrolytes
  • end-of-life batteries
  • recycling
  • recovery

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Published Papers (1 paper)

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Review

28 pages, 2709 KB  
Review
Review of Direct Lithium Extraction Methods: Recent Advances and Outlook
by Olukayode Fatoki, Santosh Kumar Parupelli, Manpreet Kaur, Alex Mathew, Amir Rehmat and Salil Desai
Batteries 2026, 12(4), 133; https://doi.org/10.3390/batteries12040133 - 12 Apr 2026
Viewed by 2259
Abstract
Lithium-ion batteries (LIBs) have become the prominent energy storage technology because of their high specific energy, longer lifespan, and excellent efficiency. Traditional lithium extraction processes are energy intensive and time-consuming. Direct lithium extraction (DLE) methods provide a more sustainable and efficient alternative. This [...] Read more.
Lithium-ion batteries (LIBs) have become the prominent energy storage technology because of their high specific energy, longer lifespan, and excellent efficiency. Traditional lithium extraction processes are energy intensive and time-consuming. Direct lithium extraction (DLE) methods provide a more sustainable and efficient alternative. This review offers a comprehensive overview of lithium-ion battery resources and direct lithium extraction methods. The detailed discussion of the DLE methods, which include adsorption, ion exchange, solvent extraction, membranes separation, and electro-chemical systems is presented. A comprehensive analysis of the recent technological advances of the direct lithium extraction processes in terms of technology readiness levels, and commercial potential is reported. The advantages and the technical challenges of the DLE methods are also reported. Finally, the review outlines the artificial intelligence outlook of the DLE processes. The review aims to provide deeper insights into the limitations and the opportunities of DLE methods towards crucial future research efforts for lithium-ion batteries advancements. Full article
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