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Smart and Sustainable Additive Manufacturing: Emerging Technologies and Applications

A special issue of Applied Sciences (ISSN 2076-3417). This special issue belongs to the section "Additive Manufacturing Technologies".

Deadline for manuscript submissions: 20 August 2026 | Viewed by 2338

Special Issue Editors


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Guest Editor
Department of Industrial Engineering and Informatics, Faculty of Manufacturing Technologies with the Seat in Prešov, Technical University in Košice, Bayerova 1 str., 08001 Prešov, Slovakia
Interests: Industry 4.0; SME; IoT; neural networks; sustainability; ERP

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Guest Editor
Department of Industrial Engineering and Informatics, Faculty of Manufacturing Technologies with a Seat in Presov, Technical University of Kosice, 080 01 Presov, Slovakia
Interests: data acquisition; digital twins; identification technologies
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Emerging technologies, advanced automation, and the integration of intelligent systems are driving a profound transformation in the field of additive manufacturing (AM) and related production paradigms. This dynamic evolution opens up new challenges and opportunities in the development of next-generation manufacturing architectures, smart systems, and sustainable production strategies. Therefore, this Special Issue is dedicated to the dissemination of innovative ideas, research breakthroughs, and experimental results in the rapidly developing landscape of emerging additive manufacturing technologies.

This Special Issue will publish high-quality, original research papers in the following overlapping fields:

  • Emerging additive manufacturing processes and advanced 3D printing technologies;
  • Rapid prototyping and high-volume production strategies;
  • Application of artificial intelligence (AI), neural networks, and machine learning (ML) in manufacturing;
  • Integration of virtual reality (VR) and augmented reality (AR) for manufacturing design, simulation, and human–robot interaction;
  • Digital Twin technologies for modeling, monitoring, and optimizing additive manufacturing systems;
  • Internet of Things (IoT) and Industrial Internet of Things (IIoT) applications in intelligent production environments;
  • Robotics and automation for smart, autonomous, and adaptive manufacturing;
  • Sustainable and decentralized production systems, including circular economy principles in manufacturing;
  • Advanced material development and their applications in additive manufacturing;
  • Smart manufacturing systems in the context of Industry 4.0 and Industry 5.0;
  • Cyber-physical systems and human-centric production technologies;
  • Innovative manufacturing system architectures, control strategies, and production planning;
  • Case studies, industrial implementations, and real-world applications of emerging additive manufacturing technologies.

Dr. Angelina Iakovets
Dr. Kamil Židek
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 250 words) can be sent to the Editorial Office for assessment.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Applied Sciences is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • emerging technologies
  • Virtual Reality (VR)
  • Artificial Reality (AR)
  • neural networks
  • Artificial Intelligence (AI)
  • rapid prototyping
  • high-volume production
  • Internet of Things (IoT)
  • Industrial Internet of Things (IIoT)
  • manufacturing systems
  • digital twin
  • automation
  • robots
  • sustainability
  • decentralized production
  • advanced 3D printers
  • smart systems
  • Industry 4.0
  • Industry 5.0
  • advanced materials
  • 3D printing
  • additive manufacturing

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Published Papers (2 papers)

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Research

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15 pages, 1431 KB  
Article
Evaluating the Suitability of Additive Manufacturing for Fabricating Prosthetic Fingers in Upper Limb Prostheses
by Yuliia Denysenko, Filip Górski, Răzvan Păcurar, Natalia Soczyńska and Radosław Wichniarek
Appl. Sci. 2025, 15(21), 11684; https://doi.org/10.3390/app152111684 - 31 Oct 2025
Viewed by 881
Abstract
The development of cosmetic prostheses benefits significantly from the integration of additive manufacturing technologies, which offer new possibilities for personalization, rapid production, and cost efficiency. This study explores the potential of selected additive manufacturing methods for fabricating prosthetic fingers used in upper limb [...] Read more.
The development of cosmetic prostheses benefits significantly from the integration of additive manufacturing technologies, which offer new possibilities for personalization, rapid production, and cost efficiency. This study explores the potential of selected additive manufacturing methods for fabricating prosthetic fingers used in upper limb cosmetic prostheses. Esthetic and mechanical properties of the printed components were assessed alongside production efficiency and material use. Quantitatively, maximum bending loads ranged from 9 to 136 N, maximum compressive loads from 12 to 158 N, and sample mass from 4 to 22 g across configurations. The findings confirm that additive manufacturing enables the creation of prosthetic components that meet basic cosmetic and functional expectations. However, the choice of manufacturing method strongly influences surface quality, structural performance, production time, and economic feasibility. These results highlight the importance of matching technological capabilities with specific clinical and design requirements. The study contributes to the ongoing development of digital fabrication workflows for prosthetics and underscores the need for standardized evaluation criteria to support reliable comparisons across materials and manufacturing processes. Full article
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Review

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19 pages, 593 KB  
Review
Additive Manufacturing of Ceramics Study: Sustainable Material Extrusion and Its Potential Role in Circular Economy
by Paula González-Suárez, Pedro Manuel Hernández-Castellano and Annabella Narganes-Pineda
Appl. Sci. 2026, 16(2), 1019; https://doi.org/10.3390/app16021019 - 19 Jan 2026
Cited by 1 | Viewed by 760
Abstract
Additive Manufacturing (AM) has emerged as a transformative technology enabling the production of complex geometries and customized components with minimal material waste. Within this field, the processing of ceramic materials represents a rapidly expanding research area due to their exceptional mechanical, thermal, and [...] Read more.
Additive Manufacturing (AM) has emerged as a transformative technology enabling the production of complex geometries and customized components with minimal material waste. Within this field, the processing of ceramic materials represents a rapidly expanding research area due to their exceptional mechanical, thermal, and chemical properties. This work presents a comprehensive review of additive manufacturing processes applied to ceramics, such as Vat Photopolimerization, Binder Jetting and Laser Powder Bed Fusion, emphasizing their technological principles and capabilities. Particular attention is given to material extrusion-based additive manufacturing (MEX-AM) for ceramics, detailing its process mechanisms, rheological requirements, feedstock formulations and post-processing treatments necessary to achieve high-density and defect-free components. Furthermore, the study develops a sustainability-oriented evaluation of the ceramic MEX-AM process, addressing its environmental, economic, and social dimensions. Based on this assessment, several methodological approaches and tools are proposed to enhance process sustainability, as well as its alignment with Circular Economy principles. The outcomes of this research provide an integrated perspective on the sustainable development of ceramic additive manufacturing, supporting future advancements in Circular Design, process optimization, and industrial implementation. Full article
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