Automation

This paper presents a hybrid reinforcement learning framework for trajectory tracking control of a 5-degree-of-freedom (DOF) Mitsubishi RV-2AJ robotic arm by integrating model-free deep reinforcement learning (DRL) algorithms with classical control strategies. A novel hybrid PID + TD3 agent is proposed, combining a Proportional–Integral–Derivative (PID) controller with the Twin Delayed Deep Deterministic Policy Gradient (TD3) algorithm, and is compared against standalone TD3 and PID controllers. In this architecture, the PID controller provides baseline stability and deterministic disturbance rejection, while the TD3 agent learns residual corrections to enhance tracking accuracy, robustness, and control smoothness. The robotic system is modeled in MATLAB/Simulink with Simscape Multibody, and the agents are trained using a reward function inspired by artificial potential fields, promoting energy-efficient and precise motion. Extensive simulations are performed under internal disturbances (e.g., joint friction variations, payload changes) and external disturbances (e.g., unexpected forces, environmental interactions). Results demonstrate that the hybrid PID + TD3 approach outperforms both standalone TD3 and PID controllers in convergence speed, tracking precision, and disturbance rejection. This study highlights the effectiveness of combining reinforcement learning with classical control for intelligent, robust, and resilient robotic manipulation in uncertain environments. Full article

Facing the diversity of the market, the industry has to move towards Industry 4.0, and smart manufacturing based on cyber-physical systems is the only way to move towards Industry 4.0. However, there are two key concepts in Industry 4.0: cyber-physical systems (CPSs) and digital twins (DTs). In the paper, we propose a smart manufacturing system suitable for stamping press processes based on the CPS concept and use DT to establish a manufacturing-end robot guidance generation model. In the smart manufacturing system of stamping press processes, fog nodes are used to connect three major architectures, including device health diagnosis, manufacturing device, and material traceability. In addition, a special hook end point is designed, and its lightweight visual guidance generation model is established to improve the production efficiency of the manufacturing end in product manufacturing. Full article

The increasing capabilities of Unmanned Aerial Vehicles (UAVs) or drones are opening up diverse business opportunities. Innovations in drones, U-space, and UTM systems are driving the rapid development of new air mobility applications, often outpacing current regulatory frameworks. These applications now span multiple sectors, from infrastructure monitoring to urban parcel delivery, resulting in a projected increase in drone traffic within shared airspace. This growth introduces significant safety concerns, particularly in managing the separation between drones and manned aircraft. Although various research efforts have addressed this deconfliction challenge, a critical need remains for improved automated solutions at both strategic and tactical levels. In response, our SESAR-funded initiative, AI4HyDrop, investigates the application of machine learning to develop an intelligent system for UAV deconfliction. As part of this effort, we conducted a comprehensive literature review to assess the application of Artificial Intelligence (AI) in this domain. The AI algorithms used in drone deconfliction can be categorized into three types: deep learning, reinforcement learning, and bio-inspired learning. The findings lay a foundation for identifying the key requirements of an AI-based deconfliction system for UAVs. Full article

Typical fertilizer applicators are often restricted in performance due to non-uniformity in distribution, required labor and time intensiveness, high discharge rate, chemical input wastage, and fostering weed proliferation. To address this gap in production agriculture, an automated variable-rate fertilizer applicator was developed for the cotton crop that is based on deep learning-initiated electronic control unit (ECU). The applicator comprises (a) plant recognition unit (PRU) to capture and predict presence (or absence) of cotton plants using the YOLOv7 recognition model deployed on-board Raspberry Pi microprocessor (Wale, UK), and relay decision to a microcontroller; (b) an ECU to control stepper motor of fertilizer metering unit as per received cotton-detection signal from the PRU; and (c) fertilizer metering unit that delivers precisely metered granular fertilizer to the targeted cotton plant when corresponding stepper motor is triggered by the microcontroller. The trials were conducted in the laboratory on a custom testbed using artificial cotton plants, with the camera positioned 0.21 m ahead of the discharge tube and 16 cm above the plants. The system was evaluated at forward speeds ranging from 0.2 to 1.0 km/h under lighting levels of 3000, 5000, and 7000 lux to simulate varying illumination conditions in the field. Precision, recall, F1-score, and mAP of the plant recognition model were determined as 1.00 at 0.669 confidence, 0.97 at 0.000 confidence, 0.87 at 0.151 confidence, and 0.906 at 0.5 confidence, respectively. The mean absolute percent error (MAPE) of 6.15% and 9.1%, and mean absolute deviation (MAD) of 0.81 g/plant and 1.20 g/plant, on application of urea and Diammonium Phosphate (DAP), were observed, respectively. The statistical analysis showed no significant effect of the forward speed of the conveying system on fertilizer application rate (p > 0.05), thereby offering a uniform application throughout, independent of the forward speed. The developed fertilizer applicator enhances precision in site-specific applications, minimizes fertilizer wastage, and reduces labor requirements. Eventually, this fertilizer applicator placed the fertilizer near targeted plants as per the recommended dosage. Full article

The A* algorithm is a cornerstone in mobile robot navigation. However, the traditional A* suffers from key limitations such as poor path smoothness, lack of adaptability to dynamic environments, and high computational costs in large-scale maps. This review presents a comprehensive analysis of 20 recent studies (2020–2025) on improved A* variants and their hybrid integrations with complementary algorithms. The improvements are categorized into two core strategies: (i) geometric and structural optimization, heuristic weighting and adaptive search schemes in A* algorithm, and (ii) hybrid models combining A* with local planners such as Dynamic Window Approach (DWA), Artificial Potential Field (APF), and Particle Swarm Optimization (PSO). For each group, the mathematical formulations of evaluation functions, smoothing techniques, and constraint handling mechanisms are detailed. Notably, hybrid frameworks demonstrate improved robustness in dynamic or partially known environments by leveraging A* for global optimality and local planners for real-time adaptability. Case studies with simulated grid maps and benchmark scenarios show that even marginal improvements in path length can coincide with substantial gains in safety and directional stability. This review not only synthesizes the state of the art in A*-based planning but also outlines design principles for building intelligent, adaptive, and computationally efficient navigation systems. Full article

This study presents the design and evaluation of AquaSignalNet, a deep learning-based system for recognizing underwater visual commands to enable the autonomous navigation of a Remotely Operated Vehicle (ROV). The system is built on a ResNet50 V2 architecture and trained with a custom dataset, UVSRD, comprising 33,800 labeled images across 12 gesture classes, including directional commands, speed values, and vertical motion instructions. The model was deployed on a Raspberry Pi 4 integrated with a TIVA C microcontroller for real-time motor control, a PID-based depth control loop, and an MPU9250 sensor for orientation tracking. Experiments were conducted in a controlled pool environment using printed signal cards to define two autonomous trajectories. In the first trajectory, the system achieved 90% success, correctly interpreting a mixed sequence of turns, ascents, and speed changes. In the second, more complex trajectory, involving a rectangular inspection loop and multi-layer navigation, the system achieved 85% success, with failures mainly due to misclassification resulting from lighting variability near the water surface. Unlike conventional approaches that rely on QR codes or artificial markers, AquaSignalNet employs markerless visual cues, offering a flexible alternative for underwater inspection, exploration, and logistical operations. The results demonstrate the system’s viability for real-time gesture-based control. Full article

This paper introduces a new quadruped spider robot platform specializing in environmental reconnaissance and mapping. The robot measures 180 mm × 180 mm × 95 mm and weighs 385 g, including the battery, providing a compact yet capable platform for reconnaissance missions. The robot consists of an ESP32 microcontroller and eight servos that are disposed in a biomimetic layout to achieve the biological gait of an arachnid. One of the major design revolutions is in the power distribution network (PDN) of the robot, in which two DC-DC buck converters (LM2596M) are used to isolate the power domains of the computation and the mechanical subsystems, thereby enhancing reliability and the lifespan of the robot. The theoretical analysis demonstrates that this dual-domain architecture reduces computational-domain voltage fluctuations by 85.9% compared to single-converter designs, with a measured voltage stability improving from 0.87 V to 0.12 V under servo load spikes. Its proprietary Bluetooth protocol allows for both the sending and receiving of controls and environmental data with fewer than 120 ms of latency at up to 12 m of distance. The robot’s mapping system employs a novel motion-compensated probabilistic algorithm that integrates ultrasonic sensor data with IMU-based motion estimation using recursive Bayesian updates. The occupancy grid uses 5 cm × 5 cm cells with confidence tracking, where each cell’s probability is updated using recursive Bayesian inference with confidence weighting to guide data fusion. Experimental verification in different environments indicates that the mapping accuracy (92.7% to ground-truth measurements) and stable pattern of the sensor reading remain, even when measuring the complex gait transition. Long-range field tests conducted over 100 m traversals in challenging outdoor environments with slopes of up to 15° and obstacle densities of 0.3 objects/m² demonstrate sustained performance, with 89.2% mapping accuracy. The energy saving of the robot was an 86.4% operating-time improvement over the single-regulator designs. This work contributes to the championing of low-cost, high-performance robotic platforms for reconnaissance tasks, especially in search and rescue, the exploration of hazardous environments, and educational robotics. Full article

This paper presents a comprehensive overview of permanent magnet synchronous motors (PMSMs), including their classifications, applications, and vector control strategies. It explores various control techniques, including maximum torque per ampere (MTPA), maximum current (MC), field weakening (FW), maximum torque per voltage (MTPV), sensorless control, and parameter identification, as discussed in this paper. These methods address key challenges in PMSM control, such as improving motor efficiency and accurately estimating rotor position and speed. Additionally, this paper presents the PMSM parameters due to many factors such as electric current, phase angle, saturation, and temperature. The survey findings provide a deeper understanding of PMSMs’ control strategies, aiding in the more efficient and reliable motor studies. Full article

The present paper addresses the design of a fault-tolerant control (FTC) system based on model predictive control (MPC) that aims to deal with sensor additive faults. The main contribution of this work lies in an FTC design for systems with measurement noise composed of a fault estimator, observers for fault reconfiguration, a reconfiguration unit, and an MPC. The proposed FTC uses a linearized plant model with measurement noise and sensor faults in the design procedure. Simulation results with constant and time-varying faults are presented to validate the performance of the FTC, considering a non-linear heat exchanger model. Full article

The field of haircutting robots is poised for a significant transformation, driven by advancements in artificial intelligence, mechatronics, and humanoid robotics. This perspective paper examines the emerging market for haircutting robots, propelled by decreasing hardware costs and a growing demand for automated grooming services. We review foundational technologies, including advanced hair modeling, real-time motion planning, and haptic feedback, and analyze their application in both teleoperated and fully autonomous systems. Key technical requirements and challenges in safety certification are discussed in detail. Furthermore, we explore how cutting-edge technologies like direct-drive systems, large language models, virtual reality, and big data collection can empower these robots to offer a human-like, personalized, and efficient experience. We propose a business model centered on supervised autonomy, which enables early commercialization and sets a path toward future scalability. This perspective paper provides a theoretical and technical framework for the future deployment and commercialization of haircutting robots, highlighting their potential to create a new sector in the automation industry. Full article

A pressure regulator is essential for pressure control in a gas transmission system. The traditional maintenance approaches for pressure regulators involve equipment disassembly that disrupts normal production. In response, this paper proposes a support vector machine (SVM) model improved by the grey wolf optimization algorithm (GWO) and autoencoder (AE), i.e., the AE-GWO-SVM model. It achieves intelligent fault diagnosis on pressure regulators based on operation data collected by the SCADA system. Firstly, a number of actual pressure regulator faults are counted, and it is found that internal and external leakages are key problems faced by pressure regulators. To address the limited fault data available in field practice, a dataset of pressure regulator faults is constructed using numerical simulation. Additionally, 18 new features are obtained through feature combination, and an improved distance evaluation method (IDE) is utilized to select highly correlated features as input for the machine learning model. Furthermore, an autoencoder (AE) is employed to overcome the interference from abnormal data, which significantly enhances the fault identification process of GWO-SVM. To verify the performance of the AE-GWO-SVM model, an experimental platform for pressure regulators is designed and constructed. Compared with conventional SVM, the accuracy of the AE-GWO-SVM model increases from 60.4% to 86.7%, indicating its strong diagnosis capability for pressure regulator faults. Full article

This paper proposes a learning-driven passivity-based control (PBC) strategy for sensorless induction motors, combining a nonlinear adaptive observer with recurrent neural networks (RNNs) to improve robustness and estimation accuracy under dynamic conditions. The main novelty is the integration of neural learning into the passivity framework, enabling real-time compensation for un-modeled dynamics and parameter uncertainties with only one gain adjustment across a broad speed range. Lyapunov-based analysis guarantees the global stability of the closed-loop system. Experiments on a 1.1 kW induction motor confirm the approach’s effectiveness over conventional observer-based and fuzzy-enhanced methods. Under torque reversal and flux variation, the proposed controller achieves a torque mean absolute error (MAE) of 0.18 Nm and flux MAE of 0.21 Wb, compared to 1.58 Nm and 0.85 Wb with classical PBC. When peak torque deviation drops from 42.52% to 30.85% of the nominal, torque symmetric mean absolute percentage error (SMAPE) improves by 7.6%, and settling time is reduced to 985 ms versus 1120 ms. These results validate the controller’s precision, adaptability, and robustness in real-world sensorless motor control. Full article

In vision-guided autonomous robots, object detectors play a crucial role in perceiving the environment for path planning and decision-making. However, adaptive adversarial patch attacks undermine the resilience of detector-based systems. Strengthening object detectors against such adaptive attacks enhances the robustness of navigation systems. Existing defenses against patch attacks are primarily designed for stationary scenes and struggle against adaptive patch attacks that vary in scale, position, and orientation in dynamic environments. In this paper, we introduce Ad_YOLO+, an efficient and effective plugin that extends Ad_YOLO to defend against white-box patch-based image attacks. Built on YOLOv5x with an additional patch detection layer, Ad_YOLO+ is trained on a specially crafted adversarial dataset (COCO-Visdrone-2019). Unlike conventional methods that rely on redundant image preprocessing, our approach directly detects adversarial patches and the overlaid objects. Experiments on the adversarial training dataset demonstrate that Ad_YOLO+ improves both provable robustness and clean accuracy. Ad_YOLO+ achieves $85.4\%$ top-1 clean accuracy on the COCO dataset and $74.63\%$ top-1 robust provable accuracy against pixel square patches anywhere on the image for the COCO-VisDrone-2019 dataset. Moreover, under adaptive attacks in AirSim simulations, Ad_YOLO+ reduces the attack success rate, ensuring tracking resilience in both dynamic and static settings. Additionally, it generalizes well to other patch detection weight configurations. Full article

This paper presents a proof-of-concept real-time safety alerting system for safety-critical environments such as construction sites. Key components of the system include Bluetooth Low Energy (BLE) devices for indoor localization, integrated with a customized Android application using the Framework for Internal Navigation and Discovery (FIND). Administrative control and data management are handled by a server-side component, supported by an interactive website for real-time safety monitoring. The architecture supports safety zoning and employs machine learning algorithms, including k-NN, Random Forest, and SVM, for analyzing localization data. Experimental validation in a laboratory setup demonstrates a localization accuracy of 97%, a response time of 1.2 s, and a maximum spatial error of 1.2 m. These results highlight the system’s reliability and potential for enhancing safety compliance in real-world deployment scenarios. Full article

This paper presents a comprehensive study of an ESP32 microcontroller-based self-balancing mobile robot system designed in conjunction with an Android app for Bluetooth control. The robot employs an MPU6050 accelerometer/gyroscope to execute dynamic equilibrium control for robotic balance. This study explores the design of a system composed of an ESP32-based dual-platform architecture. The firmware for the ESP32 executes real-time motor control and sensor processing, while the Android application provides the user interface, data visualization, and command transmission. The system achieves stable operation with tilt angle variations of ±2.5° ($\sigma =0.8°$, n = 50 trials) during normal operation with a PID controller tuned to KP = 6.0, KI = 0.1, and KD = 1.5. In experimental tests, control latency was measured at 38–72 ms (mean = 55 ms, $\sigma =12$ ms) over distances of 1–10 m with a robust Bluetooth connection. Extended operational tests indicated the reliability of both autonomous obstacle avoidance mode and manual control exceeding 95%. Key contributions include gyro drift compensation using a progressive calibration scheme, intelligent battery management for operational efficiency, and a dual-mode control interface to facilitate seamless transition between manual and autonomous operation. Processing of real-time telemetry on the Android application allows visualization of important parameters like tilt angle, motor speeds, and sensor readings. This work contributes to a cost-effective mobile robotics platform (total cost: USD 127) through the provision of detailed design specifications, implementation strategies, and performance characteristics. Full article

Industry Revolution Five (Industry 5.0) will shift the focus away from technology and rely more on to the collaboration between humans and AI-powered robots. This approach emphasizes a more human-centric perspective, enhanced resilience, optimized workplace processes, and a stronger commitment to sustainability. The humanoid robot market has experienced substantial growth, fueled by technological advancements and the increasing need for automation in industries such as service, customer support, and education. However, challenges like high costs, complex maintenance, and societal concerns about job displacement remain. Despite these issues, the market is expected to continue expanding, supported by innovations that enhance both accessibility and performance. Therefore, this article proposes the design and implementation of low-cost, remotely controlled humanoid robots via a mobile application for home-assistant applications. The humanoid robot boasts an advanced mechanical structure, high-performance actuators, and an array of sensors that empower it to execute a wide range of tasks with human-like dexterity and mobility. Incorporating sophisticated control algorithms and a user-friendly Graphical User Interface (GUI) provides precise and stable robot operation and control. Through an in-house developed code, our research contributes to the growing field of humanoid robotics and underscores the significance of advanced control systems in fully harnessing the capabilities of these human-like machines. The implications of our findings extend to the future development and deployment of humanoid robots across various industries and societal contexts, making this an ideal area for students and researchers to explore innovative solutions. Full article

Wireless sensor networks (WSNs) have gained significant attention across various industries and scientific fields. Localization, a crucial aspect of WSNs, involves accurately determining node positions to track events and execute actions. Despite the development of numerous localization algorithms, real-world environments pose challenges such as anisotropy, noise, and faults. To improve accuracy amidst these complexities, researchers are increasingly adopting advanced methodologies, including soft computing, software-defined networking, maximum likelihood estimation, and optimization techniques. Our comprehensive review from 2020 to 2024 reveals that approximately 29% of localization solutions employ optimization techniques, 48% of which utilize nature-inspired swarm-based algorithms. These algorithms have proven effective for node localization in a variety of applications, including smart cities, seismic exploration, oil and gas reservoir monitoring, assisted living environments, forest monitoring, and battlefield surveillance. This underscores the importance of swarm intelligence algorithms in sensor node localization, prompting a detailed investigation in our study. Additionally, we provide a comparative analysis to elucidate the applicability of these algorithms to various localization challenges. This examination not only helps researchers understand current localization issues within WSNs but also paves the way for enhanced localization precision in the future. Full article

This paper presents a new strategy for wind energy harvesting to enhance the performance of the electric-wind vehicle (EWV). A wind turbine is mounted on the front of an electric-wind vehicle model to capture wind that blows in the opposite direction of the moving vehicle. When the primary battery runs low, the generator switches on, converting wind energy into electricity and storing it in a backup battery. The switching circuit is developed to alternate between the main battery and the backup battery based on the battery capacity level. During the movement of the EWV, the backup battery charges using the wind turbine while the main battery discharges. A modified sliding mode control is used to track the reference speed of the EWV and to regulate the speed by switching between the two batteries. Several scenarios are applied to investigate the proposed strategy. The results show that the proposed strategy can save power by 30% compared to the conventional strategy. Moreover, the modified sliding mode control enhances the EWV’s dynamic performance in contrast to PID control, which shows poor performance (low rise time and low overshoot). Full article

The rapid growth of Internet of Things (IoT) applications is reshaping countless sectors and, in the process, exposing the limitations of existing connectivity solutions—especially in rugged regions like South America’s Andean highlands, where conventional infrastructure networks are scarce. To address this gap, this research introduces an automated system that captures uplink and downlink data from LoRaWAN nodes in real time. The system continuously monitors essential indicators—RSSI, SNR, transmit power, spreading factor, bandwidth, device speed, and packet interval—and stores them for later analysis. Thanks to its modular design, the system adapts easily to urban, semi-urban, and challenging rural topographies. Field trials show that our tool gathers reliable performance data while cutting the time and manual effort typical of traditional measurement campaigns. These results streamline IoT roll-outs in demanding terrain and lay the foundation for scalable LoRaWAN deployments throughout the Andean region. Full article