Risk Management Model for Tailings Storage Facilities in Chile: An Approach from Geological and Mining Engineering and the Regulatory Framework
Abstract
1. Introduction
1.1. Tailings Storage Facilities
1.2. Structural Risk Management
1.3. Environmental Risk Management
1.4. Chilean Regulatory Framework
1.5. Comparative International Practice
1.6. Toward an Integrated Risk Management Model
- High-resolution geochemical and geotechnical characterization to assess the temporal evolution of the structure and its contaminants [3].
- Real-time multiparametric monitoring, integrating piezometry, high-precision Global Navigation Satellite System (GNSS), Interferometric Synthetic Aperture Radar (InSAR), and Internet of Things (IoT) sensors within predictive analytics platforms [12].
- Coherent and auditable regulatory protocols, including funded closure plans and binding participation of local communities [28].
1.7. Risk Management Model: Novelty, Proposal, and Contribution
- What are the key variables in integrated risk management, based on geological engineering and mining processes, that can enhance safety and sustainability in tailings storage facilities in Chile?
- How does the implementation of advanced geotechnical monitoring technologies and mining processes influence the optimization of risk management in Chilean tailings facilities?
- A Holistic Approach: An integrated model is proposed and validated that combines geochemical and geotechnical characterization, mining process variables, in situ sensors, and remote sensing within the national regulatory framework; this approach has not simultaneously been addressed in prior studies.
- Dynamic Risk Indicators and Early Warning Systems: The model generates real-time risk indices that feed early warning systems, going beyond the static approach used by most current operations.
- Life Cycle Coverage and Circular Economy: It incorporates closure, post-closure, and liability valorization stages, enabling mineral recovery and reducing environmental risks in active, inactive, or abandoned deposits.
- Multiscale Adaptability: The model can be adapted to Chile’s specific seismic, hydrogeological, and social conditions. It is also applicable to small- and medium-scale mining operations, which have traditionally been beyond the scope of standards like the GISTM.
- It merges expert perspectives, collected through interviews with industry professionals, regulators, and academics, with empirical evidence from case studies.
- It adapts international standards to the seismic, hydrogeological, and social particularities of the Chilean context, facilitating replication in other Latin American mining regions.
2. Methodology
2.1. Qualitative Approach
2.2. Quantitative Approach
2.3. Response Scale and Analysis
3. Results
3.1. Key Findings from the Qualitative Analysis
- Two main approaches to risk management in tailings storage facilities in Chile were identified:
- Operational and regulatory challenges
- Environmental awareness
- The lack of an integrated management approach was identified as a key challenge, particularly for small- and medium-scale mining operations.
- There is a need to standardize practices across all stages of the tailings’ life cycle. Of particular importance is the implementation of unified models based on risk categorization and management, which address risk management from the design phase through closure and post-closure. These stages include:
- ○
- Classification
- ○
- Governance and management
- ○
- Emergency management
- The lack of integration and fragmentation of tasks poses a significant challenge to process coordination.
- Participants expressed concern over the impacts of climate change and the vulnerability of older tailings facilities that were constructed without accounting for current risks such as seismic activity and increased waste volumes.
- The findings highlight the need to address not only technical challenges (e.g., AI and smart monitoring) but also the importance of managing public image and social perceptions related to tailings facilities.
3.2. Key Findings from the Quantitative Analysis
- There is a strong perception of structural and environmental risk associated with tailings facilities.
- Respondents emphasized the need to address risks through an integrated approach that combines technical, environmental, and organizational dimensions.
- The proportion of specialists and technicians dedicated to tailings management is low, with a predominance of professionals with limited experience in the field.
- There is a critical view of the current regulatory framework, which many consider inadequate or insufficient.
- Respondents identified a lack of regulatory updates and poor enforcement.
- Budgetary constraints and gaps in technical training were noted as significant limitations.
- A disconnect was observed between declared commitments to sustainability and the actual implementation of concrete actions.
- The results point to weaknesses in the sustainable management of tailings facilities.
3.3. Discussion of Qualitative Results
- Standardize management plans in small and medium mining, allocating specific funds for monitoring technologies and training, as suggested by Zhi et al. (2023) [36].
- Implement unified classification and emergency frameworks aligned with the Global Tailings Review (2020) [31] and reinforced through more rigorous state audits.
- Adopt a multilevel governance system in which public and private entities coordinate inspections and share responsibilities, thereby reducing duplication of efforts.
- Strengthen state oversight through procedures segmented into verifiable milestones, increasing both preventive and response capacity.
- Update technical standards to integrate climate and seismic variables applicable to both active and legacy facilities.
- Conduct regular geotechnical audits that include climate change scenarios, using remote sensors and real-time monitoring.
- Design rehabilitation and closure plans based on nature-based solutions that reduce environmental footprints and improve stability.
- Introduce tax incentives for reprocessing projects and co-disposal with waste rock.
- Establish public–private consortia to finance applied research and technology transfer.
- Implement public monitoring programs that provide communities with access to real-time data.
- Strengthen permanent dialog mechanisms by integrating local working groups throughout the entire life cycle of the tailings facility.
- Develop awareness campaigns about the risks and benefits of circular economy practices, reinforcing shared responsibility.
- Small-scale mining: These operations generate minimal or no tailings, so the usefulness of management tools designed for larger-scale activities is limited.
- Medium-scale mining: The model supports the gradual integration of geotechnical technologies and the strengthening of environmental governance. Governmental oversight associated with the model should begin at this level.
- Large-scale mining: A full implementation is envisaged, including real-time monitoring, digital traceability, and external audits, with flexibility and adaptability to diverse operational contexts and regulatory requirements.
3.4. Discussion of Quantitative Results
4. Proposed Model
- This model includes continuous regulatory updates as its backbone, guiding all components to operate in line with current and flexible standards that can be adapted to diverse technical, social, and environmental contexts. It is also supported by cross-cutting mechanisms such as smart monitoring, external technical audits, and continuous improvement systems, all of which systematically feed into the decision-making process.
- Each component integrates the main pillars that should govern risk management in TSFs, under a framework of continuous improvement, territorial sustainability, and regulatory adaptation. The model follows a sequential and feedback-based logic, where each functional block is dynamically connected to the others, ensuring traceability and consistency across the system.
4.1. Risk Classification and Evaluation
- Design and Tailings Type Characterization: Identifies the construction design, dam type (upstream, downstream, centerline), tailings material, and technology employed. This characterization provides the technical basis for assessing structural stability and performance under adverse conditions.
- Potential Damage Assessment Based on Territorial and Social Variables: Incorporates contextual elements such as proximity to populations, the presence of critical infrastructure, or sensitive ecosystems, with the goal of estimating the magnitude of potential damage in the event of failure.
- Consequence-Based Classification (Chemical, Physical, and Social): Prioritizes TSFs based on their potential impacts on the environment and local communities. It considers factors such as toxicity, dispersion potential, human vulnerability, and exposure level.
- Pressure Indicators (Water Load, Seismic Activity, Historical Liabilities): Assesses geographic, climatological, and structural conditions that may elevate risk, including hydrological load, seismic activity, and past incident history.
- Site-specific implications for stability and contamination control: Geotechnical stability is the primary risk driver. Given the local geological setting, the seismic environment and the geometry of the embankments, the most critical scenarios are associated with loss of shear strength in the tailings mass and foundation materials, as well as excess pore-water pressures during extreme hydrometeorological or seismic events. Therefore, the model prioritizes engineering measures such as regular slope-stability back-analyses under updated loading and saturation conditions, optimization of drainage and seepage control systems (internal drains, toe drains, and improvement of surface water management), and, where required, buttressing or re-profiling slopes. These measures are coupled with an enhanced monitoring strategy that includes pore-pressure, displacement and deformation monitoring, integrated into an early-warning system consistent with the site’s emergency response plan. Contamination, in turn, emerges as a combined issue resulting from the interaction of seepage, potential acid mine drainage, metal mobilization, and surface dispersion of fine particles. In the case study, the model identifies critical exposure pathways linking the tailings body with downstream watercourses, groundwater and the surrounding environment. To address these combined effects, the risk management framework recommends a set of engineering interventions, including improvement of base and peripheral liners where feasible, installation or upgrading of seepage collection and return systems, reinforcement of cover systems to reduce oxygen ingress and infiltration, and implementation of water-treatment or polishing units for contact water before discharge. Additionally, measures for dust control and erosion protection are incorporated to minimize airborne dispersion of contaminants, in line with the regulatory thresholds and environmental quality standards applicable to the site. Together, these site-specific measures illustrate how the proposed model can guide practical decision-making while maintaining consistency with the Chilean regulatory framework and international best practice.
4.2. Governance and Technical Management
- Evaluation of Regulatory Compliance: Assesses whether the facility meets current legal requirements and international standards. This is supported by audits and technical documentation to ensure regulatory alignment.
- Identification of Regulatory and Technical Gaps: Detects legal and technical shortcomings, particularly in the context of small- and medium-scale mining, where there are often asymmetries in resources, capabilities, and regulatory oversight.
- Integrated Performance Indicators (Environmental, Social, and Economic): Provide a multidimensional view of the facility’s behavior, enabling real-time monitoring and facilitating evidence-based decision-making.
- Institutional Coordination and Public Transparency: Promotes interoperability among agencies, companies, regulators, and communities. Ensures information traceability, public access, and shared oversight.
4.3. Emergency Management and Preparedness
- Contingency Plans Validated through Drills: Operational technical documents that must be validated through practical exercises to ensure functionality and correct weaknesses.
- Ongoing Training Based on Tailings Type: A training program tailored to the specific characteristics of the deposit. It strengthens the technical capacities of both personnel and local communities, ensuring effective responses to critical events.
- Community-Based Emergency Notification System: An early warning system centered on the local community. It promotes rapid response times, institutional trust, and participatory oversight.
- Post-Closure Environmental Measures and Long-Term Monitoring: Includes physical and chemical stabilization, drainage control, structural monitoring, and progressive ecological restoration. These actions aim to prevent degradation, avoid disasters, and restore the environment in alignment with the current legal framework.
- Mine Waste Valorization: Mineral Recovery and Environmental Control: Proposes the reprocessing of legacy tailings with economic potential, integrating them into a remediation circuit under safe conditions. This strategy allows the model to also apply to inactive or abandoned tailings deposits.
4.4. Cross-Cutting Support: Monitoring, Audits, and Improvements
- Smart Monitoring: Use of sensors, AI, remote systems, and predictive analytics to detect deviations in tailings facility behavior in real time.
- External Audits: Impartial technical reviews by specialized third parties, ensuring that evaluations and operations comply with technical and regulatory criteria.
- Continuous Improvement System: A framework that turns data into decisions. It converts evidence from monitoring and audits into regulatory, operational, or structural adjustments that strengthen the system.
4.5. Model Validation
4.6. Conducting the Focus Group
- Does this model accurately reflect the reality of the process?
- Are there variables that are missing or overrepresented?
- Do you find the relationships between the different stages and components of the model clear and coherent? Where could articulation be improved?
- What adjustments would you make to improve its applicability?
- Do you find the model useful for supporting decision-making in real mining contexts?
5. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Number | Area of Work | Company/Highest Academic Qualification |
|---|---|---|
| 1 | Professional | NAVA Consulting |
| 2 | Professional | BBA Consultants |
| 3 | Professional | Rio Tinto Group |
| 4 | Professional | Teck Resources Limited |
| 5 | Academic | PhD. in Mining, Universidad de Chile, Chile |
| 6 | Academic | PhD. Geotechnical Engineering University of California, Berkeley, EE. UU. |
| 7 | Academic | MPhil Engineering for Sustainable Development, University of Cambridge, UK |
| 8 | Academic | PhD. Mining and Minerals, University of Exeter, UK |
| 9 | Academic | PhD. in Science, Mention in Geology, Universidad de Chile, Chile |
| 10 | Academic | Masters in Hydroloy and Water Resource Management, Universidad de Alcalá de Henares, Spain |
| Items | Categories | Representation |
|---|---|---|
| Item 1: From your perspective, what are the main risks and challenges currently facing tailings storage facilities in Chile? | Tailings dam failure | (2/10) |
| Environmental liabilities | (4/10) | |
| Lack of management | (4/10) | |
| Item 2: Do you believe that current risk management methods are sufficient to adequately mitigate these risks? Why? | Lack of management | (2/10) |
| Tailing’s stability | (4/10) | |
| Operational challenges | (4/10) | |
| Item 3: What practices, processes, or procedures are currently used for risk management in tailings storage facilities? | Regulations and standards | (2/10) |
| Risk analysis | (2/10) | |
| Forecasting and monitoring | (3/10) | |
| Operational management | (3/10) | |
| Item 4: How are environmental impacts currently addressed in tailings storage facilities? Do you believe the measures are sufficient? | Policies and regulations | (4/10) |
| Expert collaboration | (3/10) | |
| Monitoring and prevention | (3/10) | |
| Item 5: What are the main challenges you perceive in implementing an integrated risk management model in the Chilean mining industry? | Knowledge and reuse | (3/10) |
| Standardization | (1/10) | |
| Lack of integration | (6/10) | |
| Item 6: How do you perceive the future progress of risk management in tailings storage facilities in Chile? | Social perception | (2/10) |
| Regulations and standards | (3/10) | |
| Technical improvements | (2/10) | |
| Outstanding challenges | (3/10) |
| Interview Category (Qualitative) | Survey Item (Quantitative) | Component of the Integrated Model | How Each Component Responds to the Data Collected |
|---|---|---|---|
| Management gaps/Environmental liabilities | Perception of environmental risk | Environmental component | Strengthens preventive measures against impacts and acid drainage. |
| Operational challenges/Lack of integration | Critical factors for stability | Structural and operational component | Improves standardization across the design, operation, and closure stages. |
| Insufficient policies and regulations | Adequacy of the regulatory framework | Regulatory component | Updates the DS 248 framework and recommends more effective enforcement. |
| Expert collaboration/Monitoring and prevention | Use and effectiveness of monitoring technologies | Technological component | Reinforces the role of innovation and predictive monitoring in preventing failures. |
| Knowledge and reuse/Standardization | Mitigation and sustainability practices | Sustainability component | Promotes reuse and valorization of tailings to support sustainability. |
| Social perception and outstanding challenges | Commitment to sustainability is needed | Socio-community component | Reduces gaps between declared commitment and concrete actions in tailings management. |
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© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
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Vinet, L.; Valdés-González, H.; Calderón, M. Risk Management Model for Tailings Storage Facilities in Chile: An Approach from Geological and Mining Engineering and the Regulatory Framework. Mining 2025, 5, 80. https://doi.org/10.3390/mining5040080
Vinet L, Valdés-González H, Calderón M. Risk Management Model for Tailings Storage Facilities in Chile: An Approach from Geological and Mining Engineering and the Regulatory Framework. Mining. 2025; 5(4):80. https://doi.org/10.3390/mining5040080
Chicago/Turabian StyleVinet, Leslie, Héctor Valdés-González, and Mauricio Calderón. 2025. "Risk Management Model for Tailings Storage Facilities in Chile: An Approach from Geological and Mining Engineering and the Regulatory Framework" Mining 5, no. 4: 80. https://doi.org/10.3390/mining5040080
APA StyleVinet, L., Valdés-González, H., & Calderón, M. (2025). Risk Management Model for Tailings Storage Facilities in Chile: An Approach from Geological and Mining Engineering and the Regulatory Framework. Mining, 5(4), 80. https://doi.org/10.3390/mining5040080

