This study evaluated the effectiveness of maleic anhydride polypropylene (MAPP) in improving the mechanical performance and interfacial adhesion of lignocellulosic fiber-reinforced polypropylene (PP) composites. Based on Scanning Electron Microscopy (SEM) investigations, the relationship between fiber fraction, MAPP content, mechanical characteristics, and fracture morphology
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This study evaluated the effectiveness of maleic anhydride polypropylene (MAPP) in improving the mechanical performance and interfacial adhesion of lignocellulosic fiber-reinforced polypropylene (PP) composites. Based on Scanning Electron Microscopy (SEM) investigations, the relationship between fiber fraction, MAPP content, mechanical characteristics, and fracture morphology was the main focus. The test results showed that the stiffness and tensile strength of the composites increased with the addition of MAPP. The esterification reaction between the anhydride groups of MAPP and the hydroxyl groups of the fibers strengthened the interphase covalent bond, with the 46:50:4 composition producing the highest elastic modulus of 79.67 MPa and maximum tensile stress of 11.01 MPa. The dense interphase zone, few gaps, and no dominant fiber tension were all confirmed by SEM morphology, and also indicated effective stress transfer from the PP matrix to the fibers. However, the toughness of the material decreased significantly with increasing stiffness. Due to strong plastic deformation in the PP matrix that is not tightly attached to the fibers, the composition without MAPP (30:70:0) shows high impact energy and breaking strain, reaching 25.39 kJ/m
2 and 121.26%, respectively. The increase in chemical bonding at 4% MAPP content limits the mobility of the polymer chains, making it more brittle. In addition, even though MAPP is still present in the system, increasing the fiber fraction above 60% causes agglomeration, decreased homogeneity, and increased voids due to limited matrix wetting, ultimately deteriorating the mechanical properties. Tensile stress and elastic modulus have a very strong positive correlation (R
2 = 0.93), while impact energy and strain have a good correlation (R
2 = 0.89). The results overall showed that the ideal MAPP dosage is in the range of 4% before interface saturation occurs and confirmed that MAPP efficiency is determined by the balance between fiber composition, MAPP quantity, and dispersion homogeneity.
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