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IoT
  • Article
  • Open Access

18 November 2024

IoT Integration of Failsafe Smart Building Management System

and
Department of Electrical and Electronic Engineering, Auckland University of Technology, Auckland 1010, New Zealand
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Author to whom correspondence should be addressed.
Current address: School of Engineering, Computer and Mathematical Sciences, Auckland University of Technology, 6-24 ST. PAUL STREET, PRIVATE BAG 92006, Auckland CBD, Auckland 1010, New Zealand.

Abstract

This research investigates the energy consumption of buildings managed by traditional Building Management Systems (BMSs) and proposes the integration of Internet of Things (IoT) technology to enhance energy efficiency. Conventional BMSs often suffer from significant energy wastage and safety hazards due to sensor failures or malfunctions. These issues arise when building systems continue to operate under unknown conditions while the BMS is offline, leading to increased energy consumption and operational risks. The study demonstrates that integrating IoT systems with existing BMSs can substantially improve energy efficiency in smart buildings. The research involved designing a system architecture prototype, performing MATLAB simulations, and a real-life case study which revealed that IoT devices are effective in reducing energy waste, particularly in Heating, Ventilation, and Air Conditioning (HVAC) systems and lighting. Additionally, an auxiliary bypass system was incorporated in parallel with the IoT system to enhance reliability in the event of IoT system failures. Preliminary findings indicate that the integration of IoT systems with traditional BMSs significantly boosts energy efficiency and safety in smart buildings. Simulation results reveal an hourly average power savings of 36.8 kw with the integrated failsafe model for all scenarios. This integration offers a promising solution for advancing energy management practices and policies, thereby improving both operational performance and sustainability in building management.

1. Introduction

Urbanization has historically driven migration to cities for economic opportunities, healthcare, and education, significantly increasing water and energy consumption. In developed countries, urban buildings account for approximately 30% of national energy usage due to building operations [1]. Modern buildings employ Building Management Systems (BMSs) to enhance comfort, security, and energy management. The integration of the Internet of Things (IoT) with BMSs in smart buildings can reduce energy waste and improve overall performance and occupant safety [2,3,4]. A BMS is a computer-aided control system that manages electrical and mechanical appliances, such as HVAC systems, lighting, and fire safety equipment. By centralizing control and utilizing automated monitoring, a BMS optimizes operations, enhancing energy efficiency and occupant safety. Smart building automation, integrated with IoT platforms, facilitates real-time communication with users and building staff, outperforming conventional systems. Various subsystems, including electrical, HVAC, fire alarm, water leak detection, plumbing, access control, CCTV, smart parking, and lighting control, utilize communication devices, software, and technologies such as sensors, actuators, smart meters, thermostats, and PLCs [5,6,7]. They also detect false alarms and ensure fire safety and emergency evacuation, performing tasks like lift homing, fire damper shutdown, pressurized fan triggering, and access door opening in real time [8,9]. These components support energy savings, surveillance, healthy indoor conditions, and fire safety, performing real-time tasks like emergency evacuations and access control. IoT technologies—including wireless sensors, actuators, and data analytics—enhance operational efficiency, productivity, and decision making by connecting industrial equipment and enabling control and communication. Integrating IoT technologies with BMSs in smart buildings provides real-time monitoring of energy and water usage, improved security, predictive maintenance, and optimized space utilization [10,11]. Despite challenges such as interoperability and cybersecurity, implementing failsafe designs can increase the reliability and intelligence of smart building automation systems, thereby enhancing efficiency and reducing operational costs. In the existing Building Management System (BMS) of smart buildings, vulnerabilities related to energy wastage and safety hazards arise, particularly during instances of BMS failures or conventional sensor malfunctions. These failures can lead to scenarios where energy consumption remains unmonitored and uncontrolled, resulting in significant wastage, as building operations may continue to function without accurate oversight. Such uncontrolled operation not only exacerbates energy inefficiency but also exposes occupants to potential safety risks, as critical systems may operate under unknown conditions, thus compromising the integrity of the building’s environment. This research aims to systematically address these challenges by first formally defining the parameters and implications of BMS failures and sensor malfunctions. It will propose a comprehensive solution that incorporates advanced monitoring and control strategies to mitigate energy waste and enhance safety. Furthermore, the research will evaluate the effectiveness of the proposed solutions through rigorous testing and analysis, thereby contributing to the development of more resilient and efficient BMS architectures that ensure optimal energy usage and safeguard building operations against potential hazards.
The rest of the paper is organized as follows. Section 2 addresses background information on BMS systems and IoT technologies. Section 3 presents a comprehensive review of the relevant literature. Section 4 models the BMS and IoT integration system. Section 5 describes a case study of a building load profile under different failure scenarios. Section 6 presents analysis of the results. Section 7 concludes the paper.

2. Research Background

Energy management is a primary focus for IoT applications in smart buildings. By deploying sensors and actuators through IoT networks, building managers can monitor real-time data on energy usage and environmental conditions. This information serves as a crucial resource for enhancing building energy management systems.
Energy consumption within a building is influenced by a variety of factors. The impact on energy use can be direct or indirect. Common building services components such as HVAC, lighting, water heating, appliances and equipment, elevators and escalators, plug loads, ventilation systems, building envelope, and water consumption play a unique role in its overall energy consumption. These components influence overall energy efficiency, with each area offering opportunities for reducing consumption through advanced technologies, improved practices, and system optimization. Data from https://www.iea.org/reports/net-zero-by-2050 (accessed on 11 November 2024), https://www.iea.org/reports/energy-technology-perspectives-2017 (accessed on 11 November 2024), https://www.eia.gov/outlooks/aeo/ (accessed on 11 November 2024), and https://www.indicators.odyssee-mure.eu/ (accessed on 11 November 2024) show the percentage of the main building service total energy consumption where HVAC and Domestic Hot Water are the top-two consumers overall.
Addressing these factors and adopting energy-efficient technologies and strategies can significantly reduce a building’s energy consumption and environmental impact. Over the years, substantial case studies have focused on direct and indirect energy-saving measures.
A variety of IoT technologies, including wireless protocols such as Zigbee, LoRaWAN, NB-IoT, Bluetooth Low Energy (BLE), Wi-Fi, Thread, and Z-Wave, along with platforms like Arduino, Raspberry Pi, and cloud technologies, have led to innovative methods for conserving energy in buildings.

4. IoT–BMS Integration Model

Below is the formal definition of the problem for smart building failure conditions that formulates the energy wastage occurring due to sensors or BMS failure.

4.1. The Problem Definition

In smart buildings, identifying and addressing energy wastage due to sensor errors or Building Management System (BMS) failures is crucial for enhancing energy efficiency. The energy consumption of each appliance or system is directly influenced by the operational status of its controlling sensors, whether they are functioning normally or experiencing a failure.
The total peak energy consumption (Etotal) of a building is generally the sum of the energy consumed by all Mechanical and Electrical systems, which can be expressed by the following equation:
E t o t a l = i = 0 n E i
where we have the following:
  • Etotal is the total peak energy consumption over time (measured in kwh or Mwh).
  • Ei represents the peak energy consumption of the ith sensor-controlled Mechanical and Electrical appliance (e.g., Air Conditioning and Mechanical Ventilation (ACMV), Fan Coil Units (FCUs), lighting).
  • n is the total number of sensor-controlled Mechanical and Electrical appliances.
Equation (1) sums the energy consumption across all Mechanical and Electrical systems, where each system contributes to the total energy consumption. However, in a BMS-controlled building, the energy consumption (Ei) of each Mechanical and Electrical system is more accurately determined by the sensor’s functional status. The refined equation accounting for sensor status is given in Equation (2).
E t o t a l = i = 0 n ( E i × F i ) + E w a s t e _ i
where we have the following:
  • Fi is a binary variable indicating the system/appliance’s sensor s function status: 1 indicates failure mode, 0 indicates normal operation.
  • Ewaste_i is the total wasted energy due to sensor failures.
The total wasted energy Ewaste_i depends on the sensor’s functioning as follows:
E w a s t e _ i = E i i f F i = 1 ( s e n s o r   f a i l u r e ,   s y s t e m O N ) 0 i f F i = 0 ( s e n s o r   n o r m a l ,   s y s t e m O F F )
When a sensor fails (Fi = 1), the system remains ON, leading to maximum energy wastage during power-saving mode. Conversely, when the sensor operates normally (Fi = 0), the system is OFF, resulting in zero energy wastage. Equation (3) provides a more accurate calculation of the building’s total peak energy consumption, accounting for the impact of sensor functionality on the energy use of various Mechanical and Electrical systems. The total energy waste is the sum of the energy consumed by systems that remain ON due to sensor failures.

4.2. The IoT–BMS Integration Model

The proposed IoT–BMS integration model is described through a framework that details the operation of the IoT subsystem in conjunction with the existing BMS subsystem. The IoT subsystem is composed of IoT sensors, an IoT gateway, and IoT actuators, while the BMS subsystem comprises existing sensors, BMS actuators, and BMS software (MATLAB R2023B Simulink based on the “Simscape Electrical” toolbox component libraries). Both subsystems are interconnected via a shared power supply and communication bus. The failure events and consequences associated with the BMS subsystem have been modeled in Section 4.3. In the proposed integration model, the IoT subsystem interfaces with the shared supply and communication bus through an optocoupler or relay, as illustrated in Figure 1. Beyond the core components of the IoT subsystem, the model incorporates a contingency mode designed to manage potential IoT device malfunctions. The model’s comprehensive energy-saving strategy is detailed in the subsequent sections.
Figure 1. The IoT–BMS integration system architecture.
  • IoT Sensors and Actuators: When preset thresholds are reached, IoT sensors will wirelessly transmit control signals to the associated IoT end-device actuators. These actuators will subsequently manage the relay outputs connected between the control panel and appliances such as Fan Coil Units (FCUs), fans, and high bay lights.
  • Backup System for Conventional Sensor Failures: In the event of a failure or malfunction of conventional sensors that leads to BMS failure and appliances operating in an abnormal state, the IoT actuators will take over to control and turn off the appliances, thereby providing a complementary system. This functionality is illustrated in the system architecture presented in Figure 1.
  • Contingency Mode: Furthermore, a bypass device will be installed in parallel with the relay controlled by the IoT system, serving as a contingency mode in case of any IoT device malfunction.

4.3. Simulation Model of the IoT–BMS Integration

The simulation model for IoT–BMS integration was constructed using MATLAB R2023b within the Simulink environment. The Simscape Multidomain Physical Systems Toolbox was utilized for modeling the Building Management System (BMS) components, while the sensors, actuators, user interface, and visualization tools were custom-built using core MATLAB libraries. Key simulation parameters include the total peak energy consumption over time (Etotal), the peak energy consumption of individual appliances (Ei), and the total number of controlled appliances (i). These parameters were sourced from a CSV file embedded within the model blocks. The model assumes a discrete sensor status, represented by “ON” and “OFF” states. The current BMS system, depicted in Figure 2, lacks mechanisms for detecting and responding to failures, whether they occur in the sensors or within the BMS software itself. To simulate a sensor failure, a threshold temperature of 25 °C was established, and a value exceeding this threshold (>25 °C) was introduced during the simulation. Figure 2 illustrates a scenario where the corridor temperature sensor in a building malfunctions, displaying a temperature above 25 °C, while the actual corridor temperature remains below 25 °C. The simulation results demonstrate that the Fan Coil Unit (FCU) continues to operate, failing to deactivate even after the target temperature of 25 °C has been achieved, thus negating the activation of the power-saving ECO mode and leading to unnecessary energy consumption. Furthermore, the simulation reveals that the system does not signal the magnetic contactor, as indicated by the red indicator light, highlighting a critical deficiency in the system’s fault detection and response capabilities.
Figure 2. MATLAB simulation of existing sensor failure in BMS-only system.
Figure 3 presents the simulation model for the integration of the IoT subsystem with the existing BMS system. In this model, the IoT subsystem interfaces with the BMS from Figure 2 via an optocoupler/relay. The simulation of a BMS failure scenario, as described in Figure 2, is repeated but with the IoT subsystem integrated. In this scenario, the IoT sensor detects the threshold condition and activates the relay, as evidenced by the green indicator during the simulation shown in Figure 3. This action prevents the Fan Coil Unit (FCU) from operating, thereby triggering the power-saving mode, as indicated by the green signal. This occurs despite the magnetic contactor, controlled by the faulty sensor, failing to deactivate the FCU circuit.
Figure 3. MATLAB simulation of IoT–BMS integration system during existing sensor failure.
The contingency mode was simulated to evaluate the resilience of the integrated system, particularly its ability to manually bypass the IoT subsystem in the event of a failure. In a scenario where the IoT sensor malfunctions—such as when the room temperature exceeds 25 °C, but the sensor fails to correctly detect this and does not signal the magnetic contactor to activate the Fan Coil Unit (FCU)—the system will display a green indicator (normally open), demonstrating its reliability in run mode. Figure 4 illustrates the IoT sensor failure scenario with contingency mode. In this case, the bypass system, indicated by the red signal in the simulation, will manually take over, ensuring that the system continues to operate in contingency mode despite any IoT device malfunction.
Figure 4. MATLAB simulation of IoT–BMS integration model bypass mode during IoT sensor failure.
The green symbol indicates the relay is in the “off” position, representing a Normally Open (NO) condition. A green circle means that the relay is open with no connection when the sensor is operating normally. In contrast, a green cross shows that the relay remains open without a connection due to a sensor malfunction or abnormal condition.
The red symbol indicates the relay is in the “on” position, representing a Normally Closed (NC) condition. A red circle means the relay is closed and connected when the sensor is operating normally. In contrast, a red cross shows that the relay remains closed and connected due to a sensor malfunction or abnormal condition.
The simulated failure events presented in the preceding sections illustrate the robustness of the proposed IoT–BMS integration model, demonstrating that the reliability and efficiency of a Building Management System (BMS) can be substantially enhanced. This integration ensures sustained energy savings even in the event of sensor or system failures. The simulation results suggest that incorporating an IoT subsystem into the existing BMS can significantly reduce power consumption and optimize building operations.

5. Case Study: Building Load Profile During Single Sensor Failure

In this case study, the proposed framework was evaluated using real-world building power consumption data over varying time periods. Three office buildings with comprehensive and typical electricity consumption data were selected for the case study. The data for each building were extracted from reference [42]. These data contain approximately 300 daily profiles, covering the period from 1 August 2012 to 20 August 2013. Additionally, basic information for each building was collected from the ECMP, including details such as floor area, number of floors, year of construction, and the type of heating and cooling system details, which can be found in [42]. For the purpose of this study, the above data were further segmented into four categories, namely, 4 h, 8 h, 12 h, and 24 h datasets. The original dataset consists of four key time periods: 00:00–06:00 (off-time), 07:00–10:00 (rise-time), 11:00–17:00 (daytime), and 18:00–23:00 (evening). These periods were designed to reflect different phases of daily activity. However, for our analysis, a more refined segmentation was required to accurately capture the practical implications of sensor failures and typical contractor repair time frames. Consequently, the mean electricity consumption for each segment was recalculated. Additionally, the dataset provides daily electricity consumption profiles, whereas our model requires hourly time series data. To convert daily consumption into corresponding hourly values, we applied the Load Profile-Based Distribution method. This approach utilizes a typical hourly electricity consumption profile for office buildings to distribute the total daily consumption across 24 h. By multiplying the daily consumption by the proportion allocated to each hour, we generated an hourly time series. This method accounts for fluctuations in load throughout the day, producing more realistic hourly estimates. A statistical analysis of the datasets reveals that building loads typically peaked around 10 a.m., reaching 92% of full capacity, and decreased to below 20% of full capacity during the night. This baseline energy consumption is largely attributed to the continuous operation of security lighting, cleaning and maintenance activities, server rooms, and IT equipment in non-residential buildings, along with refrigerators and freezers in residential buildings. In this study, assuming a building full load capacity of 1000 kVA, a hypothetical scenario was considered where a sensor or Building Management System (BMS) malfunction in a corridor prevents the activation of power-saving modes for the corridor’s Fan Coil Units (FCUs) and lighting, which represents less than 5% of the peak load. Failures in power-saving modes, often caused by sensor malfunctions, are critical in building management. However, these issues may not be immediately apparent or reported, particularly in commercial and non-residential buildings. Typically, it is the end users, rather than visitors or occupants, who detect these issues and report them to building management. Since sensor malfunctions are not as critical as failures in fire or smoke detectors, they are frequently excluded from routine maintenance checklists. The delay in detecting and repairing these issues can result from procedural steps such as emailing, cost approval, and contractor coordination, potentially extending the resolution time from half a day to over a week. This study examines the impact of motion sensor failures of varying durations (4 h, 8 h, 12 h, and 24 h).
In the first scenario simulating a 4 h sensor failure, the malfunction of the existing corridor temperature sensor occurs at 10:00 a.m. and is repaired by 2:00 p.m. the following day, resulting in a total failure duration of 4 h before the system returns to normal operation. Given a full load capacity of 1000 kVA and assuming a power factor of 0.8, the corresponding full load in kilowatts (kw) is 800 kw. Considering that the peak load is 92% of the full load, this results in a peak load of 736 kw. Assuming a single sensor failure for 4 h during the peak load resulting in 5% of peak loads, this indicates that 147.2 kwh of energy is lost. Consequently, 5% of this peak load amounts to 36.8 kw, representing the power consumption affected by the sensor malfunction. In the second scenario, a malfunction in the existing corridor motion sensor occurs at 10:00 a.m. and is resolved by 6:00 p.m. the same day, resulting in an 8-h failure period before the system resumes normal operation. In the third scenario, the motion sensor error occurs at midnight (12:00 a.m.) and is repaired by noon (12:00 p.m.) the same day, leading to a 12 h interruption before the system is restored. In the fourth and final scenario, the sensor malfunction occurs at noon (12:00 p.m.) and is repaired by noon (12:00 p.m.) the following day, with the system returning to normal operation afterward. For all the four scenarios, a single sensor failure resulting in 5% of the peak loads is assumed. The results of the above scenarios are presented in the accompanying graphs in the results and analysis section, which illustrates the linear relationship between the duration of the malfunction and the corresponding energy consumption.

6. Results and Analysis

As anticipated, energy consumption increased proportionally with the duration, confirming the direct impact of prolonged malfunctions on overall energy usage. This analysis underscores the critical importance of timely detection and correction of malfunctions within building management systems to mitigate excessive energy consumption. If repairs extend beyond a single day, the failure of power-saving modes could lead to energy consumption exceeding 1 Mwh (1000 kwh). This scenario highlights the urgent need for rapid responses to system malfunctions to prevent significant energy waste and ensure the efficient operation of building management systems. However, addressing such issues within a single working day or just a few hours is often impractical, necessitating the exploration of more effective alternatives.
Figure 5 illustrates the normal operation energy consumption, as well as 4 h fault-condition operation energy cost as a percentage of peak load. The highlighted region shows the energy saving achieved through the IoT integration.
Figure 5. Building load profile during an existing corridor temperature sensor failure for 4 h.
Figure 6 illustrates the normal operation energy consumption, as well as 8 h fault-condition operation energy cost as a percentage of peak load. The highlighted region shows the energy saving achieved through the IoT integration.
Figure 6. Building load profile during an existing corridor motion sensor failure for 8 h.
In Figure 7, the normal operation energy consumption and 12 h fault-condition operation energy cost as a percentage of peak load are shown. The highlighted region shows the energy saving achieved through the IoT integration.
Figure 7. Building load profile during an existing corridor motion sensor failure for 12 h.
Figure 8 illustrates the normal operation energy consumption compared to 24 h fault-condition operation energy cost as a percentage of peak load. The achieved energy saving through the IoT integration is highlighted.
Figure 8. Building load profile during an existing corridor motion sensor failure for 24 h.
The energy consumption associated with the peak load power of 36.8 kw was analyzed across four specific durations: 4 h, 8 h, 12 h, and 24 h. The findings are as follows:
  • For a duration of 4 h, the wasted energy consumption totaled 147.2 kwh.
  • For a duration of 8 h, the wasted energy consumption was 294.4 kwh.
  • For a duration of 12 h, the wasted energy consumption was 441.6 kwh.
  • For a duration of 24 h, the wasted energy consumption amounted to 883.2 kwh.
As demonstrated in the analysis of various sensor failure durations, significant energy savings can be realized. Given that repairs may take anywhere from one day to a week, the proposed solution has the potential to save 883.2 kwh over the course of a single day and up to 6.18 Mwh over the span of a week. Table 1 further summarizes the total anticipated energy savings achievable for an entire weekend by the proposed system.
Table 1. Estimated energy savings over time upon sensor failure duration.

7. Conclusions

This study evaluated the integration of Internet of Things (IoT) systems into existing Building Management Systems (BMSs) and demonstrates its potential to significantly enhance energy efficiency in smart buildings. By addressing BMS failures and sensor malfunctions, the proposed solution mitigates energy wastage and reduces operational costs. In commercial and non-residential buildings, issues such as sensor malfunctions often go undetected for extended periods, leading to substantial increases in energy consumption. This study found that a single sensor failure, if undetected, could result in energy usage increases of up to 6.1 Mwh over the course of a week, highlighting the importance of timely monitoring and detection. The research involved the design of a system architecture prototype and MATLAB simulations, illustrating that IoT devices can effectively reduce energy waste, especially in HVAC and lighting systems. Additionally, a backup bypass system was introduced to maintain system reliability in the event of IoT failures, further strengthening energy security. Through a real-world case study, this integration was shown to contribute to energy conservation and reduce carbon emissions, making it a viable solution for sustainable energy management in smart buildings. As the study’s data pertain to non-residential buildings, the results may not be directly transferable to residential contexts. Future research should therefore expand to include residential buildings, where unique operational dynamics contribute significantly to overall energy consumption. Additionally, real-time datasets collected from IoT devices should be prioritized to enable more accurate assessments of energy usage patterns and system performance in dynamic, real-world settings. For seamless interoperability in IoT systems, the adoption of standardized data formats and communication protocols is crucial. Although formats like JSON and XML and protocols such as BACnet, Modbus, and ZigBee have gained popularity, a universally accepted standard format remains to be established. Ensuring such standardization will support the future scalability and effectiveness of IoT-integrated BMS solutions across various building types.

Author Contributions

Conceptualization, Validation, Formal Analysis, Investigation, Resources, Review and Edit, Supervision, Project Administration, H.S.; Methodology, Visualization, Software, H.S. and T.T.; Data curation, writing—original draft preparation, T.T. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Data Availability Statement

The data are contained within the article.

Conflicts of Interest

The authors declare no conflicts of interest.

Abbreviations

The following abbreviations are used in this manuscript:
BMSBuilding Management System
IoTInternet of Things
AFDDAdvanced Fault Detection and Diagnosis
ACMVAir Conditioning and Mechanical Ventilation
FCUFan Coil Unit
BIMBuilding Information Modelling

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