Design and Testing of Air-Separation-Type Tillage Layer Residual Film Recovery Machines
Abstract
1. Introduction
2. Materials and Methods
2.1. Structure and Working Principle
2.2. Working Principle
2.3. Motion Analysis and Key Devices of the Membrane Mixture
2.4. Through-Flow Fan Device
3. Field Experiment
3.1. Test Conditions and Equipment
3.2. Test Indicators
3.3. Test Protocol
4. Results and Discussion
4.1. Test Results
4.2. Analysis of Interactive Influencing Factors
4.3. Analysis and Discussion of Verification Results
5. Conclusions
- (1)
- In order to solve the problem of low residual film recovery rate and high impurity content during the operation of the residual film recycling machine, a membrane impurity separation device was designed, and the whole structure and working principle of the membrane impurity separation device were expounded.
- (2)
- The motion law of the membrane mixture was analyzed, and the kinematic equation of the membrane mixture separation zone was established. The main parameters affecting the separation effect of the membrane mixture were wind speed and wind inlet angle.
- (3)
- The orthogonal simulation test was designed by using Design-Expert’s Box–Behnken, and the interaction of various factors on the recovery rate and impurity content of the residual film was tested based on the orthogonal test results.
- (4)
- The proposed air-separation-type tillage layer residual film recovery machines achieved a 86.7% film recovery rate and a 3.4% impurity rate in the field test under the optimal parameter combination of 31° inlet angle, 1277 r/min fan speed, and 62% proportion of residual film quality. The relative error between the test results and the predicted values of Design-Expert 13 (88.1% recovery rate, 3.58% impurity rate) was less than 5%, and the relative error was smaller compared to the model’s predicted values, indicating that the parameter data is reliable. It significantly outperforms traditional mechanical screening-type recovery machines (such as the 82.6% film recovery rate reported by Shi et al. [11]).
- (5)
- The successful recovery of this machine has significantly reduced the presence of crop residual film, directly enhanced agricultural production efficiency, indirectly increased the yield of related crops, achieved remarkable environmental protection, and brought about obvious economic benefits. However, due to the small scale of use of the residual film recovery machine, the fact that it does not bring direct economic benefits to farmers in developing countries, and the insufficient government support, there are challenges in practical application. If the government can increase publicity efforts and improve supportive policies in the future, it will be more conducive to the development of this machine and create greater economic value.
- (6)
- Currently, most of the crop residue film recovery machines on the market are still at the stage of primary mechanical structure research. The mechanical recovery of crop residue films has strong randomness, which is also an important reason for the unstable recovery effect of crop residue film recovery machines. In the future development of crop residue film recovery machines, related technologies such as automation, vision, and sensors may be introduced to further improve the operation effect of the machine.
Author Contributions
Funding
Conflicts of Interest
References
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Serial | Angle of Entry Into the Wind (/°) | Fan Speed /(r/min) | Proportion of Residual Film Quality (/%) |
---|---|---|---|
−1 | 20 | 1000 | 40 |
0 | 30 | 1200 | 60 |
1 | 40 | 1400 | 80 |
No. | Angle of Entry Into the Wind (/°) | Fan Speed /(r/min) | Proportion of Residual Film Quality Film to Impurities (/%) | Residual Film Recovery Rate (%) | Impurity Content (%) |
---|---|---|---|---|---|
1 | 1 | −1 | 0 | 85.7 | 5.2 |
2 | 0 | 1 | −1 | 86.6 | 5.7 |
3 | 0 | 0 | 0 | 87.9 | 3.6 |
4 | −1 | 0 | −1 | 84.8 | 5.6 |
5 | 0 | 1 | 1 | 87.1 | 5 |
6 | −1 | 1 | 0 | 86.3 | 5.6 |
7 | 1 | 0 | −1 | 86.1 | 5.3 |
8 | 0 | −1 | 1 | 85.5 | 5.3 |
9 | 0 | 0 | 0 | 88.1 | 3.6 |
10 | 1 | 0 | 1 | 86.8 | 5.1 |
11 | 0 | 0 | 0 | 87.9 | 3.6 |
12 | 0 | −1 | −1 | 84.5 | 5.3 |
13 | 0 | 0 | 0 | 88.1 | 3.5 |
14 | −1 | −1 | 0 | 83.9 | 5.7 |
15 | 1 | 1 | 0 | 87.8 | 5.6 |
16 | 0 | 0 | 0 | 87.6 | 3.6 |
17 | −1 | 0 | 1 | 85.1 | 5.1 |
Source | Residual Film Recovery Rate (%) | Impurity Content (%) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|
SSQ | DF | MSE | F Value | p Value | SSQ | DF | MSE | F Value | F Value | |
Model A | 29.53 1.91 | 9 1 | 3.28 1.91 | 79.06 46.05 | <0.0001 0.0003 | 12.06 0.0919 | 9 1 | 1.34 0.0919 | 52.1.30 35.74 | <0.0001 0.0006 |
B | 4.71 | 1 | 4.71 | 113.54 | <0.0001 | 0.1237 | 1 | 0.1237 | 48.10 | 0.0002 |
C | 5.93 | 1 | 5.93 | 142.91 | <0.0001 | 2.55 | 1 | 2.55 | 990.99 | <0.0001 |
AB | 0.0225 | 1 | 0.0025 | 0.5422 | 0.4855 | 0.0625 | 1 | 0.0625 | 24.31 | 0.0017 |
AC | 0.0400 | 1 | 0.0400 | 0.9639 | 0.3589 | 0.0225 | 1 | 0.0225 | 8.75 | 0.0212 |
BC | 0.6250 | 1 | 0.0625 | 1.51 | 0.2594 | 0.1225 | 1 | 0.1225 | 47.64 | 0.0002 |
A2 | 5.19 | 1 | 5.19 | 125.01 | <0.0001 | 3.78 | 1 | 3.78 | 1470.01 | <0.0001 |
B2 | 3.30 | 1 | 3.30 | 79.46 | <0.0001 | 4.19 | 1 | 4.19 | 1629.05 | <0.0001 |
C2 | 5.19 | 1 | 5.19 | 125.01 | <0.0001 | 2.35 | 1 | 2.35 | 914.92 | <0.0001 |
Residuals | 0.2905 | 7 | 0.0415 | 0.0180 | 7 | 0.0026 | ||||
Lack of Fit | 0.1225 | 3 | 0.0408 | 0.9722 | 0.4886 | 0.010 | 3 | 0.0033 | 1.67 | 0.3099 |
Pure error | 0.1680 | 4 | 0.0420 | 0.0080 | 4 | 0.0020 | ||||
Total sum | 29.82 | 16 | 12.08 | 16 |
No. | Residual Film Recovery Rate | Impurity Content |
---|---|---|
1 | 85.5 | 3.26 |
2 | 87.6 | 3.43 |
3 | 86.3 | 3.62 |
4 | 87.3 | 3.29 |
average | 86.7 | 3.4 |
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Xu, Z.; Shi, A.; Zhang, M.; Liu, L.; Zhou, Z.; Ding, L. Design and Testing of Air-Separation-Type Tillage Layer Residual Film Recovery Machines. AgriEngineering 2025, 7, 262. https://doi.org/10.3390/agriengineering7080262
Xu Z, Shi A, Zhang M, Liu L, Zhou Z, Ding L. Design and Testing of Air-Separation-Type Tillage Layer Residual Film Recovery Machines. AgriEngineering. 2025; 7(8):262. https://doi.org/10.3390/agriengineering7080262
Chicago/Turabian StyleXu, Zechen, Aiping Shi, Mingquan Zhang, Lei Liu, Zhi Zhou, and Lijun Ding. 2025. "Design and Testing of Air-Separation-Type Tillage Layer Residual Film Recovery Machines" AgriEngineering 7, no. 8: 262. https://doi.org/10.3390/agriengineering7080262
APA StyleXu, Z., Shi, A., Zhang, M., Liu, L., Zhou, Z., & Ding, L. (2025). Design and Testing of Air-Separation-Type Tillage Layer Residual Film Recovery Machines. AgriEngineering, 7(8), 262. https://doi.org/10.3390/agriengineering7080262