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Article

Sol–Gel Engineered MXene/Fe3O4 as an Efficient Mediator to Suppress Polysulfide Shuttling and Accelerate Redox Kinetics

Technology Innovation Center of Modified Plastics of Hebei Province, College of Materials Science and Engineering, Hebei University of Engineering, Handan 056038, China
*
Authors to whom correspondence should be addressed.
Gels 2025, 11(12), 959; https://doi.org/10.3390/gels11120959
Submission received: 31 October 2025 / Revised: 23 November 2025 / Accepted: 27 November 2025 / Published: 28 November 2025
(This article belongs to the Section Gel Chemistry and Physics)

Abstract

Lithium–sulfur (Li-S) batteries are renowned for their high theoretical energy density and low cost, yet their practical implementation is hampered by the polysulfide shuttle effect and sluggish redox kinetics. Herein, a sol–gel strategy is proposed to engineer a multifunctional MXene/Fe3O4 composite as an efficient mediator for the cathode interlayer. The synthesized composite features Fe3O4 nanospheres uniformly anchored on the highly conductive Ti3C2Tx MXene lamellae, forming a unique 0D/2D conductive network. This structure not only provides abundant polar sites for strong chemical adsorption of polysulfides but also significantly enhances charge transfer, thereby accelerating the conversion kinetics. As a result, the Li-S battery based on the MXene/Fe3O4 interlayer delivers a high initial discharge capacity of 1367.1 mAh g−1 at 0.2 C and maintains a stable capacity of 1103.4 mAh g−1 after 100 cycles, demonstrating an exceptionally low capacity decay rate of only 0.19% per cycle. Even at a high rate of 1 C, a remarkable capacity of 1066.1 mAh g−1 is retained. Electrochemical analyses confirm the dual role of the composite in effectively suppressing the shuttle effect and catalyzing the polysulfide conversion. This sol–gel engineering approach offers valuable insight into the design of high-performance mediators for advanced Li-S batteries.

1. Introduction

Lithium–sulfur batteries (LSBs) are regarded as promising candidates for next-generation energy storage systems due to their high theoretical energy density (2600 Wh kg−1) and specific capacity (1675 mAh g−1), along with the natural abundance and environmental compatibility of sulfur [1,2,3,4,5,6,7]. However, their commercialization is impeded by several intrinsic challenges, including the insulating nature of sulfur and its discharge products (Li2S/Li2S2), the severe shuttling of soluble lithium polysulfides (LiPSs), and significant volume expansion during cycling. These issues result in rapid capacity fading, low Coulombic efficiency, and limited cycle life, necessitating the development of advanced functional materials to address these drawbacks [8,9,10,11,12].
MXenes, a family of two-dimensional transition metal carbides and nitrides, have recently attracted considerable attention in energy storage applications. For instance, Ti3C2Tx MXene exhibits metallic conductivity, rich surface chemistry, and a layered structure that facilitates ion diffusion and electrolyte penetration. More importantly, the surface terminations (–O, –OH, –F) of MXenes enable strong polar interactions with LiPSs, effectively suppressing their shuttling [13,14,15]. Nevertheless, MXene nanosheets are prone to restacking, which reduces active surface area and impedes ion accessibility [16]. To overcome the limitations of MXenes while leveraging their conductive and interfacial properties, researchers have explored hybrid structures with metal oxides. Among these, transition metal oxides such as Fe3O4 have been widely employed as functional mediators in LSBs due to their strong chemisorption capability toward LiPSs and catalytic activity in accelerating LiPS conversion. The polar surfaces of Fe3O4 can effectively anchor polysulfides, while its semiconductor-like properties can be mitigated by compounding with conductive substrates [17,18,19,20]. However, the aggregation of Fe3O4 nanoparticles and their limited conductivity often hinder the overall electrochemical performance when used alone.
In this work, a sol–gel method is employed to engineer a MXene/Fe3O4 composite characterized by uniform dispersion of Fe3O4 nanoparticles on MXene nanosheets. This synthetic approach promotes intimate interfacial contact and yields a hierarchical architecture conducive to Li+ diffusion and effective polysulfide confinement. The resulting composite acts as a multifunctional mediator, integrating efficient LiPS trapping with accelerated redox kinetics. Notably, the structural advantages of such heterostructures are further evidenced by morphological analyses. The van der Waals-facilitated self-assembly process enables ideal interfacial arrangement between Fe3O4 and MXene, where both constituents exhibit a complementary configuration. This ideal arrangement not only enhances electrolyte accessibility but also strengthens the structural integrity of the electrode during cycling. By combining the respective advantages of MXene and Fe3O4, the proposed composite offers a viable pathway toward high-performance and long-lasting lithium–sulfur batteries. The rational design of interface-engineered heterostructures paves the way for advanced energy storage systems with enhanced kinetics and stability.

2. Results and Discussion

Figure 1 illustrates the schematic synthesis process of the Fe3O4@MXene composite and its proposed mechanism when used as a functional cathode in Li-S batteries. First, the layered Ti3AlC2 (MAX phase) precursor undergoes an acid etching process at 35 °C for 24 h to produce multilayer MXene sheets. The inset provides a magnified view of the MXene structure, depicting the layered arrangement of individual sheets and the atomic constituents (Ti, C, O). Subsequently, the obtained MXene is combined with Fe3O4 nanoparticles via a sol–gel method under a N2 atmosphere at 80 °C for 3 h, resulting in the final Fe3O4@MXene composite, where Fe3O4 nanoparticles are uniformly anchored on the MXene matrix. The Fe3O4@MXene composite is shown to facilitate fast lithium polysulfide (LiPS) conversion, as indicated by the sequential redox reactions from S8 and long-chain polysulfides (Li2S8, Li2S6, Li2S4) to short-chain species (Li2S2, Li2S). This process is mediated by the synergistic effect of the MXene conductive network and the Fe3O4 adsorption/catalytic sites. Simultaneously, the composite promotes uniform Li+ nucleation and growth on the anode side, ensuring a stable Li+ flux and electron (e) transfer, which collectively contribute to suppressing the polysulfide shuttle effect and enhancing the battery’s redox kinetics.
Figure 2 presents a comprehensive microstructural and elemental analysis of the MXene and the Fe3O4@MXene composite. The scanning electron microscopy (SEM) image in Figure 2a reveals the intrinsic layered morphology of the MXene matrix. At higher magnification (Figure 2b), the accordion-like structure with interlayer spacing is clearly visible. After compositing with Fe3O4, the SEM images (Figure 2c,d) demonstrate that numerous Fe3O4 nanoparticles are uniformly anchored onto the MXene sheets, forming a robust hybrid architecture. Meanwhile, Figure S1a shows samples with partially uneven loading. The low-magnification transmission electron microscopy (TEM) image of MXene (Figure 2e) confirms its ultrathin two-dimensional sheet-like structure. The TEM image of the Fe3O4@MXene composite (Figure 2f) further verifies the close integration between the Fe3O4 nanoparticles and the MXene support. High-resolution TEM (HRTEM) analysis (Figure 2g) reveals distinct lattice fringes with measured spacings of 0.30 nm [21] and 0.256 nm, which are indexed to the (002) plane of MXene and the (311) plane of the spinel Fe3O4, respectively, confirming the successful formation of the heterostructure. The corresponding selected-area electron diffraction (SAED) pattern (Figure 2h) displays polycrystalline diffraction rings that can be ascribed to the crystal planes of Fe3O4, indicating its high crystallinity. Finally, high-angle annular dark-field scanning TEM (HAADF-STEM) and elemental mapping (Figure 2i–m) were performed to investigate the elemental distribution. The results confirm the homogeneous distribution of Iron (Fe, red), Oxygen (O, cyan), Titanium (Ti, green), and Carbon (C, yellow) throughout the composite, validating the uniform composition of the Fe3O4@MXene.
Figure 3a presents the X-ray diffraction (XRD) patterns of Fe3O4@MXene, MXene, and the precursor Ti3AlC2. All diffraction peaks for Fe3O4@MXene can be indexed to the inverse spinel structure of Fe3O4 (JCPDS No. 19-0629) [22]. The characteristic (002) peak of MXene is observed in both the MXene and Fe3O4@MXene samples, confirming the preservation of the MXene layered structure after compositing. The disappearance of the (104) peak associated with Ti3AlC2 indicates the successful etching of the Al layer to produce MXene. The XRD pattern of Fe3O4@MXene clearly shows the principal reflections of Fe3O4, demonstrating the successful formation of the composite. The XRD data indicate that the Fe3O4 grain size is approximately 30.69 nm, consistent with SEM observations (Figure S2). The average crystallite size of the Fe3O4 nanoparticles was estimated from XRD data using the Debye-Scherrer equation [23]:
D = K λ β cos θ
where D is the average crystallite size (nm), K is the Scherrer constant (0.89), λ is the X-ray wavelength (0.15406 nm for Cu Kα), β is the full width at half maximum (FWHM, in radians) of the diffraction peak after instrument broadening correction, and θ is the Bragg diffraction angle.
The X-ray photoelectron spectroscopy (XPS) survey spectrum of Fe3O4@MXene (Figure 3b) confirms the presence of Fe, Ti, O, and C elements, consistent with the composite’s composition. High-resolution spectra were deconvoluted to investigate the chemical states. The Fe 2p spectrum (Figure 3c) exhibits two main spin–orbit doublets [24]. The peaks at binding energies of approximately 710.9 eV and 724.5 eV are assigned to Fe 2p3/2 and Fe 2p1/2 of Fe3+, respectively, while the peaks at 709.5 eV and 723.1 eV are characteristic of Fe2+, verifying the coexistence of both oxidation states in the inverse spinel Fe3O4 structure [25]. The O 1s spectrum (Figure 3d) can be fitted into three components. The peak at ~530.1 eV corresponds to metal-oxygen bonds (Fe-O, Ti-O), the peak at ~531.3 eV is attributed to oxygen in C=O and/or C-O-Ti/Fe bonds, indicating a strong interaction between Fe3O4 and the MXene substrate, and the component at higher binding energy (~532.5 eV) is associated with adsorbed water or surface hydroxyl groups [26]. The Ti 2p spectrum (Figure 3e) shows doublets for Ti4+ (e.g., Ti 2p3/2 at ~459.0 eV) and Ti3+ (Ti 2p3/2 at ~457.5 eV), confirming the presence of Ti-C bonds and the partially reduced nature of MXene [27]. The C 1s spectrum (Figure 3f) is deconvoluted into several peaks: C-C/C=C (284.8 eV), C-O (286.0 eV), and C-Ti (281.8 eV) [28,29]. The presence of the C-Ti bond is a distinctive fingerprint of MXene. The collective XPS analysis confirms the successful synthesis of the Fe3O4@MXene composite and reveals strong interfacial interactions, likely through Fe-O-Ti bonds. This bond facilitates rapid electron transfer from the conductive MXene substrate to the catalytic Fe3O4 sites, thereby dramatically accelerating the surface redox reactions of LiPSs. The interface itself may also create unique catalytic sites with optimized adsorption energy for polysulfides. This interface is crucial for enhancing the structural stability and electronic conductivity of the material [30,31].
To systematically evaluate the electrocatalytic performance of Fe3O4@MXene/PP composites toward lithium polysulfides (LiPSs) in lithium–sulfur batteries, we assembled a symmetrical Li2S6 cell to investigate their redox kinetics. The relevant electrochemical data are shown in Figure 4. The cyclic voltammetry (CV) curves in Figure 4a,b, recorded at scan rates of 10 mV s−1 and 50 mV s−1, respectively, demonstrate that the cell with Fe3O4@MXene/PP electrodes exhibits the highest peak current intensity and the largest integrated area among the three samples (Fe3O4@MXene/PP, Fe3O4/PP, and PP). This indicates significantly enhanced redox reversibility and superior electrocatalytic activity for LiPS conversion. Electrochemical impedance spectroscopy (EIS) analysis (Figure 4c) reveals that the Fe3O4@MXene/PP-based cell exhibits the smallest charge-transfer resistance (Rct), suggesting facilitated electron transfer and faster reaction kinetics at the electrode/electrolyte interface. The electrocatalytic efficacy was further quantified by linear sweep voltammetry (LSV) for the sulfide oxidation reaction (Figure 4d). Compared to the unevenly loaded Fe3O4 sample’s electrocatalytic activity profile in Figure S1b, the uniformly loaded sample exhibits significantly superior performance. The Fe3O4@MXene catalyst shows a markedly lower onset potential compared to MXene and a glassy carbon electrode, confirming a reduced energy barrier for polysulfide conversion. The corresponding Tafel plot derived from the LSV data is presented in Figure 4e. The Fe3O4@MXene composite exhibits a Tafel slope of 118 mV dec−1, which is substantially lower than that of MXene (167 mV dec−1), underscoring its faster reaction kinetics. Furthermore, Tafel analysis of the Li2S6 symmetric cells (Figure 4f) yields consistent results, with Fe3O4@MXene showing the lowest Tafel slope, affirming its excellent catalytic activity. The exchange current density, a key kinetic parameter, was calculated to be the highest for Fe3O4@MXene, indicating the most favorable LiPS conversion kinetics. Finally, the shuttle effect was assessed by monitoring the steady-state current (Figure 4g). The cell employing the Fe3O4@MXene/PP separator displays a negligible shuttle current of only 0.0002 mA cm−2, which is drastically lower than that of Fe3O4/PP (0.0011 mA cm−2) and the pristine PP separator (0.0017 mA cm−2). This result provides direct evidence that the Fe3O4@MXene composite effectively suppresses the shuttling of soluble polysulfides. In summary, the collective electrochemical data unequivocally demonstrate that the Fe3O4@MXene/PP modifier serves as a highly efficient catalytic platform for accelerating LiPS redox kinetics and inhibiting the polysulfide shuttle, thereby contributing to the enhanced performance of Li-S batteries.
Figure 5 comprehensively evaluates the electrochemical performance of Li-S batteries employing the Fe3O4@MXene/PP composite as a functional separator. To evaluate the actual charge–discharge capacity of Fe3O4@MXene, each set of electrochemical experiments was conducted three times independently, and the average value was obtained [32]. Figure 5a presents the cyclic voltammetry (CV) curves of the cell with the Fe3O4@MXene/PP separator at scan rates ranging from 0.1 to 0.5 mV s−1. All curves exhibit two distinct cathodic peaks and one anodic peak, corresponding to the reduction of S8 to soluble long-chain LiPSs, followed by further reduction to insoluble Li2S2/Li2S, and the reverse oxidation process, respectively. The well-overlapping curves indicate excellent reaction reversibility. The linear relationship between the peak currents (Ip) and the square root of the scan rate (v1/2) is depicted in Figure 5b, suggesting that the redox reactions are controlled by Li+ diffusion. The calculated Li+ diffusion coefficient (DLi+) for the Fe3O4@MXene/PP cell is the highest among the compared systems, confirming accelerated reaction kinetics. Electrochemical impedance spectroscopy (EIS) analysis (Figure 5c) reveals that the cell with the Fe3O4@MXene/PP separator possesses the smallest resistance. To investigate the kinetics of electrode interface reactions in depth, we performed equivalent circuit fitting on the obtained electrochemical impedance spectra. All spectra were fitted using the equivalent circuit model shown in Figure S8, which consists of solution resistance (Rₛ), charge transfer resistance (Rct), ion diffusion resistance (Wo), and constant phase element (CPE). The fitting results reveal that the Rct value of the Fe3O4@MXene electrode (50.43 Ω) is significantly lower than that of MXene (67.34 Ω), indicating faster charge transfer kinetics. This finding is highly consistent with the results from the cycling performance tests. The cycling stability at 0.2 C is shown in Figure 5d. The Fe3O4@MXene/PP cell delivers a high initial discharge capacity of 1367.1 mAh g−1 and maintains a capacity of 1103.4 mAh g−1 after 100 cycles, demonstrating superior capacity retention compared to cells with Fe3O4/PP and pristine PP separators. The galvanostatic charge–discharge (GCD) profiles at 0.2 C (Figure 5e) show that the Fe3O4@MXene/PP cell has the highest discharge capacity and the smallest voltage gap (ΔE) between the charge and discharge plateaus, signifying lower polarization and enhanced redox kinetics. A quantitative analysis of the GCD curves is summarized in Figure 5f. The Fe3O4@MXene/PP cell exhibits the highest Q2/Q1 ratio and the lowest ΔE value, underscoring its superior catalytic activity in promoting the solid–liquid conversion of LiPSs to Li2S2/Li2S, which is typically the rate-limiting step. The rate capability is illustrated in Figure 5g. The Fe3O4@MXene/PP cell achieves outstanding specific capacities of 1352.3, 1180.1, 1056.7, 955.4, and 890.1 mAh g−1 at current densities of 0.2, 0.5, 1, 2, and 3 C, respectively. When the current density is returned to 0.2 C, a high capacity of 1230 mAh g−1 is recovered, highlighting excellent reversibility. The corresponding GCD curves at different rates (Figure 5h) maintain well-defined voltage plateaus even at 3 C, indicating stable reaction kinetics under high-rate conditions. Finally, the long-term cycling performance at 1 C (Figure 5i) shows that the Fe3O4@MXene/PP cell maintains a high discharge capacity of 905.8 mAh g−1 after 300 cycles, with a capacity decay rate of only 0.058% per cycle and a nearly 99.8% Coulombic efficiency. These results collectively affirm that the Fe3O4@MXene/PP separator significantly enhances the sulfur utilization, reaction kinetics, and cycling stability of Li-S batteries. Characterized by transmission electron microscopy, the Fe3O4@MXene composite was found to exhibit outstanding structural stability after 500 cycles. As shown in Figure S11, the composite retains its original structure, with Fe3O4 nanoparticles uniformly and firmly anchored to MXene sheets. No nanoparticle desorption, aggregation, or significant oxidation of the MXene substrate was observed, providing direct evidence for the stability of the Fe3O4@MXene structure.
Figure 6 evaluates the practical application potential of the Fe3O4@MXene-based functional separator in Li-S batteries, particularly under high-sulfur-loading conditions. The long-term cycling stability at 0.2 C with different sulfur loadings is presented in Figure 6a–c. Impressively, even with a high sulfur loading of 9.6 mg cm−2, the battery delivers a high initial discharge capacity of 696.8 mAh g−1 and maintains excellent capacity retention after 100 cycles, demonstrating robust electrochemical stability. The rate performance under high sulfur loading is shown in Figure 6d. The cell exhibits remarkable capability, sustaining substantial specific capacities at current densities from 0.2 C to 3 C, which highlights the efficient reaction kinetics and superior sulfur utilization facilitated by the Fe3O4@MXene/PP separator. The GCD curves at 0.2 C with varying sulfur loadings are displayed in Figure 6e. All curves show two distinct discharge plateaus and one charge plateau, indicative of typical multi-step sulfur redox reactions. Notably, even at elevated sulfur loadings, the voltage polarization remains low, underscoring the catalytic effect of Fe3O4@MXene in promoting polysulfide conversion. A quantitative analysis derived from the GCD curves (Figure 6f) reveals a high Q2/Q1 ratio and a minimal voltage gap (ΔE), confirming the material’s efficacy in enhancing the kinetics of the solid-phase precipitation reaction (Li2S2/Li2S). To demonstrate practical applicability, a schematic illustration of the assembled Li-S pouch cell structure is shown in Figure 6g. The successful implementation of this technology is visually confirmed in Figure 6h, where a commercial electronic watch is reliably powered by the Fe3O4@MXene/PP-based pouch cell. Finally, the cycling performance of the practical pouch cell at 0.2 C is quantified in Figure 6i. The cell achieves a high initial discharge capacity of 1132.5 mAh g−1 and maintains favorable capacity retention over 100 cycles, providing compelling evidence for the feasibility of using the Fe3O4@MXene composite in high-performance, practical Li-S batteries. Collectively, the data in Figure 6 validate the significant promise of the Fe3O4@MXene/PP separator for enabling Li-S batteries with high energy density and practical viability.

3. Conclusions

In summary, a facile sol–gel strategy was successfully employed to engineer a multifunctional MXene/Fe3O4 composite as an efficient mediator for Li-S batteries. This approach enables the uniform anchoring of Fe3O4 nanospheres onto the highly conductive MXene lamellae, forming a unique 0D/2D hierarchical architecture. Within this configuration, the MXene substrate serves as an excellent electron conductor, facilitating rapid charge transfer, while the evenly dispersed Fe3O4 nanospheres provide abundant polar sites for strong chemical adsorption of lithium polysulfides. This synergistic interaction not only effectively suppresses the polysulfide shuttle effect but also significantly accelerates the sulfur redox kinetics. As a result, the Li-S battery incorporating the MXene/Fe3O4 composite achieves an impressive initial discharge capacity of 1367.1 mAh g−1 at 0.2 C and maintains a stable capacity of 1103.4 mAh g−1 after 100 cycles, corresponding to an exceptionally low capacity decay rate of only 0.19% per cycle. Even under high-rate conditions at 1 C, a remarkable capacity of 1066.1 mAh g−1 is retained. These findings demonstrate the dual functionality of the composite in polysulfide confinement and conversion catalysis, establishing this sol–gel engineered MXene/Fe3O4 composite as a highly promising mediator for advanced high-energy-density Li-S batteries.

4. Materials and Methods

4.1. Materials

Ferrous chloride tetrahydrate (FeCl2·4H2O, analytical grade) was purchased from Tianjin Ouboke Chemical Co., Ltd. (Tianjin, China) Ammonia (NH4OH, 25%) was purchased from Shanghai Maclean Co., Ltd. (Shanghai, China) Lithium fluoride (LiF, analytical grade) and ferric chloride hexahydrate (FeCl3·6H2O, analytical grade) were purchased from Aladdin Reagent Co., Ltd. (Shanghai, China) Mxene phase (Ti3AlC2, 400 mesh) was purchased from Jilin 11 Technology Co., Ltd. (Changchun, China).

4.2. Preparation

Preparation of Few-Layer MXene Dispersion: Lithium fluoride (1.2 g) and hydrochloric acid (9 M, 40 mL) were mixed in a polytetrafluoroethylene (PTFE) beaker and stirred for 30 min. Subsequently, MAX-phase Ti3AlC2 powder (2 g) was slowly added to the solution, and the mixture was stirred at 35 °C for 24 h to complete the etching process. The resulting suspension was centrifuged at 3500 rpm for 10 min, and the supernatant was discarded. The residue was repeatedly washed with deionized water and sonicated for 10 min until the pH of the supernatant reached approximately 5. The obtained sediment was then dispersed in 40 mL of ethanol and sonicated for 1 h to facilitate intercalation, followed by centrifugation at 10,000 rpm for 10 min to collect the precipitate. Subsequently, the precipitate was redispersed in 20 mL of deionized water, sonicated for 20 min, and centrifuged at 3500 rpm for 3 min. The dark brown supernatant was collected as the few-layer MXene dispersion. This step was repeated several times to obtain additional few-layer dispersions.
Preparation of Fe3O4@MXene by sol-gel method: 0.2 g of MXene powder was ultrasonically dispersed in 40 mL of deionized water under nitrogen protection for 30 min. Subsequently, 0.530 g of FeCl2·4H2O and 1.08 g of FeCl3·6H2O were added to the MXene dispersion and magnetically stirred for 30 min under a continuous nitrogen atmosphere. The mixture was then transferred to a three-necked flask placed in an oil bath and heated to 80 °C under nitrogen with constant stirring. When the temperature approached 80 °C, 25% aqueous ammonia solution was added dropwise in small portions until the pH of the mixture reached 10. The reaction was continued for 3 h to ensure complete formation of Fe3O4 nanoparticles. After cooling to room temperature, the product was collected with a magnet, thoroughly washed with deionized water, and then freeze-dried to obtain Fe3O4@MXene composite powder.

4.3. Assembling the Battery

In an argon-filled glove box (oxygen and water content < 0.1 ppm), CR2032 coin cells were assembled using a S/CNTs composite cathode and a lithium metal anode as electrodes, with polypropylene (PP) separators, Mxene/PP separators, and Fe3O4@Mxene/PP separators, respectively. The electrolyte consisted of 1.0 M LiTFSI and 2 wt.% LiNO3 dissolved in a DME:DOL (volume ratio 1:1) mixture. Electrochemical characterization was performed after 12 h of quiescence.

4.4. Material Characterization

The morphology of the prepared materials was characterized by field emission scanning electron microscopy (FESEM) using a NOVA NanoSEM 450 microscope (FEI Company, Hillsboro, OR, USA) and transmission electron microscopy (TEM) on an FEI Tecnai F20 instrument (FEI Company, Hillsboro, OR, USA). X-ray diffraction (XRD) measurements were performed on a SmartLab SE X-ray diffractometer (Rigaku Corporation, Tokyo, Japan). The surface elemental composition was analyzed by X-ray photoelectron spectroscopy (XPS) on a Thermo Scientific K-Alpha spectrometer (Thermo Fisher Scientific, Waltham, MA, USA).

4.5. Electrochemical Properties

The electrochemical performance of the Li–S batteries was tested using CR2032 coin cells. A working electrode was prepared by uniformly mixing S/CNTs, Ketjen black (conductive agent), and polytetrafluoroethylene (PVDF, binder) in N-methyl-2-pyrrolidone (NMP) at 70%, 20%, and 10% by mass, respectively. The mixed slurry was evenly coated on aluminum foil and then dried at 60 °C for 12 h. CR2032 coin cells were assembled using the prepared working electrode as the positive electrode, metallic lithium as the negative electrode, PP separators, MXene/PP separators, and Fe3O4@MXene/PP separators as separators, and an electrolyte consisting of 1.0 M LiTFSI and 2 wt.% LiNO3 dissolved in a 1:1 (volume ratio) mixture of DME and DOL. The cyclic voltammetry (CV) test used a CHI660E electrochemical workstation (Cosit Instrument Co., Ltd., Hangzhou, China) with a voltage window of 1.7–2.8 V. The constant current discharge/charge (GCD) test used a Newwei high-performance battery detection system with a voltage window of 1.7–2.8 V. The electrochemical impedance spectroscopy (EIS) test used a CHI660E electrochemical workstation with a frequency range of 10−2 to 105 Hz.

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/gels11120959/s1. Figure S1: (a) SEM images of synthesized Fe3O4@MXene and (b) Its LSV curves; Figure S2: (a) SEM images of synthesized Fe3O4@MXene and (b) their particle size distributions; Figure S3: Rate performance of Li||Li symmetric cells with Fe3O4@MXene/PP, Fe3O4/PP and PP separators; Figure S4: Cycling performance of Li||Li symmetric cells with Fe3O4@MXene/PP, Fe3O4/PP and PP separators; Figure S5: (a) Schematic diagram of lithium dendrites after cycling using Fe3O4@MXene/PP and PP separators. (b) SEM images of Fe3O4@MXene/PP, Fe3O4/PP and PP separators cycled lithium anodes; Figure S6: CV curves of the MXene/PP separator at different scan rates; Figure S7: CV curves of the PP separator at different scan rates; Figure S8: Nyquist diagrams and the fitted equivalent circuit of the cells; Figure S9: (a) XPS image of Fe3O4@MXene synthesized at 90 °C (b) XPS image of Fe3O4@MXene synthesized at 70 °C (c) Cycle performance at 90°C (d) 70 °C; Figure S10: Cycling Performance of Batteries with gradient Fe3O4@MXene coating (thicker near cathode, thinner near anode); Figure S11: TEM image of Fe3O4@MXene after 500 cycles; Figure S12: Electronic watch lit by the Li-S pouch cell under (a) lateral bending by 180° and (b) longitudinal bending by 180°.

Author Contributions

Conceptualization, Y.H.; methodology, Z.S.; software, X.L. and Y.L.; validation, Y.W.; formal analysis, G.S.; investigation, Y.G.; resources, X.L.; data curation, Z.S.; writing—original draft preparation, X.L.; writing—review and editing, Y.H.; visualization, X.L.; supervision, Y.H. and G.C.; project administration, Y.H.; funding acquisition, G.C. All authors have read and agreed to the published version of the manuscript.

Funding

This work was financially supported by the High-level Talent Research Startup Fund Project of Hebei University of Engineering (SJ2401002163).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The original contributions presented in this study are included in the article/Supplementary Materials. Further inquiries can be directed to the corresponding author.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. Schematic diagram of the synthesis mechanism of Fe3O4@MXene.
Figure 1. Schematic diagram of the synthesis mechanism of Fe3O4@MXene.
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Figure 2. (a,b) SEM images of MXene. (c,d) SEM images of Fe3O4@MXene. (e) TEM image of MXene. (f) TEM image of Fe3O4@MXene. (g) HRTEM image of Fe3O4@MXene. (h) SAED pattern of Fe3O4@MXene. (im) Mapping images of Fe3O4@MXene.
Figure 2. (a,b) SEM images of MXene. (c,d) SEM images of Fe3O4@MXene. (e) TEM image of MXene. (f) TEM image of Fe3O4@MXene. (g) HRTEM image of Fe3O4@MXene. (h) SAED pattern of Fe3O4@MXene. (im) Mapping images of Fe3O4@MXene.
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Figure 3. (a) XRD spectra of Fe3O4@MXene, MXene, and Ti3AlC2. (b) XPS survey spectrum of Fe3O4@MXene. (c) High-resolution XPS spectra of Fe 2p of Fe3O4@MXene. (d) High-resolution XPS spectra of O 1s of Fe3O4@MXene. (e) High-resolution XPS spectra of Ti 2p of Fe3O4@MXene. (f) High-resolution XPS spectra of C 1s of Fe3O4@MXene.
Figure 3. (a) XRD spectra of Fe3O4@MXene, MXene, and Ti3AlC2. (b) XPS survey spectrum of Fe3O4@MXene. (c) High-resolution XPS spectra of Fe 2p of Fe3O4@MXene. (d) High-resolution XPS spectra of O 1s of Fe3O4@MXene. (e) High-resolution XPS spectra of Ti 2p of Fe3O4@MXene. (f) High-resolution XPS spectra of C 1s of Fe3O4@MXene.
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Figure 4. (a,b) CV curves of symmetric cells with Fe3O4@MXene/PP, Fe3O4/PP and PP. (c) EIS curves. (d) LSV curves of sulfide oxidation reaction on different catalysts. (e) Tafel plots calculated from LSV curves. (f) Tafel plots of Li2S6 symmetric cells. (g) Shuttle current plots of Fe3O4@MXene/PP, Fe3O4/PP and PP.
Figure 4. (a,b) CV curves of symmetric cells with Fe3O4@MXene/PP, Fe3O4/PP and PP. (c) EIS curves. (d) LSV curves of sulfide oxidation reaction on different catalysts. (e) Tafel plots calculated from LSV curves. (f) Tafel plots of Li2S6 symmetric cells. (g) Shuttle current plots of Fe3O4@MXene/PP, Fe3O4/PP and PP.
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Figure 5. (a) CV curves of the Fe3O4@MXene/PP separator at different scan rates. (b) Peak current versus square root of scan rate. (c) EIS curves. (d) Cycling performance at 0.2 C. (e) GCD curves of different separators at 0.2 C. (f) Q2/Q1 values and ΔE derived from GCD curves. (g) Rate performance. (h) GCD curves of the Fe3O4@MXene/PP separator at different current densities and (i) cycling performance at 1C.
Figure 5. (a) CV curves of the Fe3O4@MXene/PP separator at different scan rates. (b) Peak current versus square root of scan rate. (c) EIS curves. (d) Cycling performance at 0.2 C. (e) GCD curves of different separators at 0.2 C. (f) Q2/Q1 values and ΔE derived from GCD curves. (g) Rate performance. (h) GCD curves of the Fe3O4@MXene/PP separator at different current densities and (i) cycling performance at 1C.
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Figure 6. (ac) Cycling performance with different sulfur loadings at 0.2 C. (d) Rate performance. (e) GCD curves with different sulfur loadings at 0.2 C. (f) Q2/Q1 values and ΔE derived from GCD curves. (g) schematic diagram of the Li-S pouch cell structure. (h) electronic watch lit by the Li-S pouch cell. (i) Cycling performance of Li-S pouch cell based on Fe3O4@MXene/PP separator at 0.2 C.
Figure 6. (ac) Cycling performance with different sulfur loadings at 0.2 C. (d) Rate performance. (e) GCD curves with different sulfur loadings at 0.2 C. (f) Q2/Q1 values and ΔE derived from GCD curves. (g) schematic diagram of the Li-S pouch cell structure. (h) electronic watch lit by the Li-S pouch cell. (i) Cycling performance of Li-S pouch cell based on Fe3O4@MXene/PP separator at 0.2 C.
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MDPI and ACS Style

Shan, Z.; Li, X.; Li, Y.; Wang, Y.; He, Y.; Sun, G.; Geng, Y.; Chang, G. Sol–Gel Engineered MXene/Fe3O4 as an Efficient Mediator to Suppress Polysulfide Shuttling and Accelerate Redox Kinetics. Gels 2025, 11, 959. https://doi.org/10.3390/gels11120959

AMA Style

Shan Z, Li X, Li Y, Wang Y, He Y, Sun G, Geng Y, Chang G. Sol–Gel Engineered MXene/Fe3O4 as an Efficient Mediator to Suppress Polysulfide Shuttling and Accelerate Redox Kinetics. Gels. 2025; 11(12):959. https://doi.org/10.3390/gels11120959

Chicago/Turabian Style

Shan, Zhenzhen, Xiaoxiong Li, Yalei Li, Yong Wang, Yusen He, Guangyu Sun, Yamin Geng, and Guoqing Chang. 2025. "Sol–Gel Engineered MXene/Fe3O4 as an Efficient Mediator to Suppress Polysulfide Shuttling and Accelerate Redox Kinetics" Gels 11, no. 12: 959. https://doi.org/10.3390/gels11120959

APA Style

Shan, Z., Li, X., Li, Y., Wang, Y., He, Y., Sun, G., Geng, Y., & Chang, G. (2025). Sol–Gel Engineered MXene/Fe3O4 as an Efficient Mediator to Suppress Polysulfide Shuttling and Accelerate Redox Kinetics. Gels, 11(12), 959. https://doi.org/10.3390/gels11120959

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