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Article

Stochastic Modeling of Operation Time Under Production Risks Depending on the Size of the Processed Batch of Parts

1
Faculty of Computer Science and Information Technology, National Technical University “Kharkiv Polytechnic Institute”, 2, Kyrpychova St., 61002 Kharkov, Ukraine
2
Faculty of Mechanical Engineering, Wroclaw University of Science and Technology, 27 W. Wyspianskiego, 50370 Wrocław, Poland
3
Faculty of Science and Technology, Rajamangala University of Technology Krungthep (RMUTK), 2 Nanglinchee Road, Thungmahamek, Sathorn, Bangkok 10120, Thailand
*
Author to whom correspondence should be addressed.
Appl. Sci. 2025, 15(22), 12108; https://doi.org/10.3390/app152212108
Submission received: 5 October 2025 / Revised: 30 October 2025 / Accepted: 7 November 2025 / Published: 14 November 2025

Abstract

This article addresses the problem of production risk assessment in linear manufacturing systems, considering the stochastic nature of equipment downtime and variability in processing times. An original stochastic model is proposed, based on a dimensionless state-space representation of the technological route, which enables a unified analysis of linear production lines under uncertainty. The model incorporates probabilistic characteristics of downtime, raw material defects, and other operational disturbances to evaluate their combined impact on production performance. A risk function is introduced to quantify the probability of exceeding the standard batch completion time. Numerical experiments demonstrate how batch size influences the distribution of processing time and overall production stability. The key contribution lies in integrating the structural characteristics of production systems with probabilistic operational states into a single analytical framework, enabling more accurate estimation of order completion times and improved production planning under uncertainty.
Keywords: batch size optimization; production risk; technological trajectory; lead time distribution; production line; industrial scheduling batch size optimization; production risk; technological trajectory; lead time distribution; production line; industrial scheduling

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MDPI and ACS Style

Pihnastyi, O.; Burduk, A.; Srikhumsuk, P. Stochastic Modeling of Operation Time Under Production Risks Depending on the Size of the Processed Batch of Parts. Appl. Sci. 2025, 15, 12108. https://doi.org/10.3390/app152212108

AMA Style

Pihnastyi O, Burduk A, Srikhumsuk P. Stochastic Modeling of Operation Time Under Production Risks Depending on the Size of the Processed Batch of Parts. Applied Sciences. 2025; 15(22):12108. https://doi.org/10.3390/app152212108

Chicago/Turabian Style

Pihnastyi, Oleh, Anna Burduk, and Phatchani Srikhumsuk. 2025. "Stochastic Modeling of Operation Time Under Production Risks Depending on the Size of the Processed Batch of Parts" Applied Sciences 15, no. 22: 12108. https://doi.org/10.3390/app152212108

APA Style

Pihnastyi, O., Burduk, A., & Srikhumsuk, P. (2025). Stochastic Modeling of Operation Time Under Production Risks Depending on the Size of the Processed Batch of Parts. Applied Sciences, 15(22), 12108. https://doi.org/10.3390/app152212108

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