Abstract
Selection of a suitable additive manufacturing (AM) machine to manufacture a specific product is one of the important tasks in design for AM. So far, many selection approaches based on multi-attribute decision making have been proposed within academia. Each of these approaches works well in its specific context. However, the approaches are not flexible enough and could produce undesirable results as they are all based on multi-attribute two-way decisions. In this paper, a selection approach based on ontology-supported multi-attribute three-way decisions is presented. Firstly, an ontology for AM machine selection is constructed according to vendor documents, benchmark data, expert experience, and the Senvol database. Supported by this ontology, a selection approach based on multi-attribute three-way decisions is then developed. After that, four AM machine selection examples are introduced to illustrate the application of the developed approach. Finally, the effectiveness and advantages of the approach are demonstrated via a set of comparison experiments. The demonstration results suggest that the presented approach is as effective as the existing approaches and more flexible than them when the information for decision making is insufficient or the cost for undesirable decision results is high.
1. Introduction
Additive manufacturing (AM) is a set of emerging manufacturing technologies that provide better design flexibility and geometric complexity, shorter development time, lower manufacturing cost, and less by-product wastes than traditional manufacturing technologies [1,2,3]. Existing AM technologies can be divided into seven categories, which are vat photopolymerization, material jetting, binder jetting, powder bed fusion, material extrusion, directed energy deposition, and sheet lamination [4]. Based on these technologies, more than 3500 types of AM machines have been manufactured and sold in the market [5]. A controversy regarding how one machine is better than the other is meaningless, since each machine has its specific target applications. However, a study on selection of a suitable machine to manufacture a specific product is of necessity and importance [6]. There are two main reasons. First, when selecting an AM machine, multiple factors should be considered comprehensively, such as the configuration, function, performance, utilities, strengths, and limitations of alternative machines and the connections between product requirements [7]. However, an AM machine user usually lacks such experience and basic knowledge. Second, different AM machines may have considerable overlap in many aspects, which would increase the difficulty of AM machine selection in practice [6].
To date, many approaches based on multi-attribute decision making (MADM) [8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46,47,48,49,50,51,52,53,54,55,56,57,58,59], as listed in Table 1, have been proposed to solve the problem of AM machine selection [6]. Each of these approaches works well in its specific context. However, the approaches are not flexible enough and could produce undesirable results as they are all based on multi-attribute two-way decisions. In multi-attribute two-way decisions, the decision regarding each alternative is either acceptance or rejection, which is simple and direct. However, this would hastily classify the alternatives at the border of acceptance or rejection, so that could generate unreasonable decision results. In addition, the values of attributes of an AM machine are generally collected from users from online databases, vendor documents, benchmark data, and expert experience; this is tedious and error-prone. This necessitates a way to automatically generate the information for decision making on demand.
Table 1.
An overview of the forty-eight MADM-based approaches in the literature.
In this paper, an AM machine selection approach based on ontology-supported multi-attribute three-way decisions is proposed. This approach uses ontologies [60] to model the online database. Benefiting from the automatic reasoning capability of an ontology, the approach can automatically generate the information for AM machine selection on demand. Further, alternative AM machines are rated via multi-attribute three-way decisions in the proposed approach. Compared to multi-attribute two-way decisions, this method provides an additional abstaining decision for an alternative, which avoids premature classification of the alternatives at the state of hesitation. Because of this, the proposed approach is more flexible and advantageous than those based on multi-attribute two-way decisions.
The remaining content of this paper is arranged as follows: Section 2 explains the details of the proposed approach. Section 3 illustrates the application of the approach via four AM machine selection examples. Section 4 demonstrates the effectiveness and advantages of the approach via two comparison experiments. Section 5 provides a detailed summary.
2. The Proposed Approach
In this section, the proposed AM machine selection approach based on ontology-supported multi-attribute three-way decisions is described in detail. The proposed approach first obtains all AM machines, attributes, and attribute values and formalizes them in a description logic (DL) ontology.
Because the DL ontology has the advantage of knowledge reasoning, corresponding attribute values are automatically generated according to the AM machines to be selected and the attributes to be considered. Then, AM machine selection is carried out via multi-attribute three-way decisions.
2.1. DL Ontology for AM Machine Selection
A DL ontology for AM machine selection was created in Protege [61]. The DL ontology takes the alternative AM machines and attributes as inputs and the corresponding attribute values as outputs. Thus, the automatic acquisition of attribute values can be realized. In this paper, six AM processes (EBM, SLM, LENS, DMLS, SLS, DMD) and seven attributes (Capability, Strength, Build Time, Density, Part Cost, Complexity, Hardness) are used to describe the developed DL ontology. Fifteen top-level concepts are depicted in Figure 1. These concepts are all atomic concepts.
Figure 1.
Graphical representation of fifteen top-level concepts in the DL ontology.
To represent the data and knowledge for automatic generation of AM machine attribute values, an object relation named hasAttribute; seven data relations named hasBuildTimeValue, hasCapabilityValue, hasComplexityValue, hasDensityValue, hasHardnessValue, hasPartCostValue, and hasStrengthValue; and 13 individuals named dmd, dmls, ebm, lens, slm, sls, buildtime, capability, complexity, density, hardness, partcost, and strength are also created in the DL ontology. Based on the created entities, an ontological view of automatic generation of AM machine attribute values is depicted in Figure 2.
Figure 2.
Ontological view of automatic generation of AM machine attribute values.
2.2. Concepts and Rules for Multi-Attribute Three-Way Decisions
In AM machine selection, each attribute of alternatives needs to be evaluated. Due to different evaluation criteria (e.g., , , , etc.), data processing will become complex, and attribute values may be wrong due to the conversion of the evaluation criteria. Therefore, in order to guarantee the consistency and reliability of evaluation, the evaluation criteria for attribute values in the proposed approach are (i.e., ). Next, some concepts and rules for explaining the multi-attribute three-way decisions [62] are defined.
2.2.1. Relative Loss Function
The relative loss function is given in Table 2.
Table 2.
Relative loss function.
represents alternative that has attribute to make the noncommitment decision , and the loss value is ;
represents alternative that has attribute to make the rejection decision , and the loss value is ;
represents alternative that has no attribute to make the acceptance decision , and the loss value is ;
represents alternative that has no attribute to make the noncommitment decision , and the loss value is ;
, indicates two states such that , ∈, which indicates that has attribute , , which indicates that does not have attribute ;
, , and , respectively, represent the decisions made: acceptance (), noncommitment (), and rejection ().
2.2.2. Relative Loss Function of Attribute Values
The relative loss function of attribute values is given in Table 3.
Table 3.
Relative loss function of attribute values.
represents alternative , which has attributes to make the noncommitment decision , and the loss value is ;
represents alternative , which has attributes to make the rejection decision , and the loss value is ;
represents alternative , which has no attribute to make the acceptance decision , and the loss value is ;
represents alternative , which has no attribute to make the noncommitment decision , and the loss value is ;
is in the normalized fuzzy decision matrix , ;
is in the normalized fuzzy decision matrix , ;
is the risk coefficient of attributes given by a user, , when , multi-attribute three-way decisions will reduce to multi-attribute two-way decisions; if the user prefers accurate results, a large value can be assigned; if the user prefers fuzzy results, a small value can be assigned;
, indicate two states such that ; ∈ indicates that has attribute ; and indicates that does not have attribute .
, , , respectively, represent the decisions made: acceptance (), noncommitment (), and rejection ().
2.2.3. Comprehensive Relative Loss Function of Alternatives
The comprehensive relative loss function of alternatives is given in Table 4.
Table 4.
Comprehensive relative loss function of alternatives.
represents alternative that has attribute to make the noncommitment decision , and the loss value is ;
represents alternative that has attribute to make the rejection decision , and the loss value is ;
represents alternative that has no attribute to make the acceptance decision , and the loss value is ;
represents alternative that has no attribute to make the noncommitment decision , and the loss value is ;
is in the normalized fuzzy decision matrix , ;
is inn the normalized fuzzy decision matrix , ;
is the risk coefficient of attributes given by a user, , when , multi-attribute three-way decisions will reduce to multi-attribute two-way decisions; if the user prefers accurate results, a large value can be assigned; if the user prefers fuzzy results, a small value can be assigned;
, indicate two states such that ; ∈ indicates that has attribute ; and indicates that does not have attribute ;
, , , respectively, represent the decisions made: acceptance (), noncommitment (), and rejection ();
is weights of attributes for alternative AM machines.
2.2.4. Comprehensive Thresholds of Alternatives
is in the normalized fuzzy decision matrix , ;
is in the normalized fuzzy decision matrix , ;
is weights of attributes for alternative AM machines;
the risk coefficient of attributes given by a user, , when , multi-attribute three-way decisions will reduce to multi-attribute two-way decisions; if the user prefers accurate results, a large value can be assigned; if the user prefers fuzzy results, a small value can be assigned.
2.2.5. Rules for Multi-Attribute Three-Way Decisions
To provide semantic interpretations of the thresholds and three regions in probabilistic rough sets, Yao [63] created decision theoretic rough sets (DTRS) with the use of Bayesian theory. Table 5 lists the two states and three actions that make up a DTRS model.
Table 5.
The loss function.
For , we denote as the expected loss when taking the action , and according to Table 5 it can be calculated as [62]:
The conditional probability of an object belonging to , given that the object is described by its equivalence class , can be expressed as [64]. Note that .
According to Bayesian theory, the best decision is the one with minimum loss, so rules for multi-attribute three-way decisions can be indicated as follows:
2.3. Specific Steps of the Proposed Approach
An AM machine selection problem can be described thus: alternative AM machines , n attributes , and n weights of attributes such that is the weight of the attribute , and , and a decision matrix such that is the values corresponding to attribute of alternative . Based on these components, the AM machine selection problem can be solved by evaluating each alternative according to the weight of each attribute and the decision matrix [62]. The specific process mainly includes the following steps:
- Generate the values of attributes.
According to the alternative AM machines and attributes of an AM machine selection problem, the values of attributes are automatically generated by the automatic reasoning of the developed DL ontology for AM machine selection.
- 2.
- Construct a decision matrix .
According to the attribute values generated by the DL ontology, a decision matrix is established as:
- 3.
- Construct a fuzzy decision matrix .
The decision matrix is fuzzified using:
where indicates the attribute value of the j-th attribute of the i-th alternative.
Then a fuzzy decision matrix is obtained as:
- 4.
- Construct a normalized fuzzy decision matrix .
In an AM machine selection problem, there are two types of attributes (i.e., positive attributes and negative attributes), in which a positive attribute has a positive impact on decision making, and a negative attribute has a negative impact on decision making. In order to eliminate such influences, a complement rule is needed to transform negative attributes into positive attributes [65]:
Thus, a fuzzy decision matrix is transformed into a normalized fuzzy decision matrix .
- 5.
- Calculate the relative loss function of the attributes considered for each alternative.
The calculation method is shown in Table 3.
- 6.
- Calculate the comprehensive relative loss function of each alternative.
The calculation method is shown in Table 4.
- 7.
- Calculate the comprehensive thresholds and of each alternative.
According to Equations (1) and (2), the comprehensive thresholds and of the alternatives are calculated.
- 8.
- Make the judgment of each alternative.
represents the conditional probability of the alternative AM machine . can be calculated using the method in [66,67,68]. By comparing the conditional probability with the comprehensive thresholds and of the alternative , the judgment of the alternative is made: acceptance (), noncommitment (), or rejection().
3. Application
In this section, four AM machine selection examples are introduced to illustrate the application of the proposed approach.
Example 1 [12]: DMD (Direct Metal Deposition), DMLS (Direct Metal Laser Sintering), EBM (Electron Beam Melting), LENS (Laser Engineered Net Shaping), SLM (Selective Laser Melting), and SLS (Selective Laser Sintering) are six AM processes. One AM machine is selected under each AM process, which makes up six alternative AM machines. This article still uses each AM process to represent its corresponding AM machine. The attributes used to select these AM machines are ultimate tensile strength (MPa), Rockwell hardness (HRC), density (%), detail capability (mm), geometric complexity (nmu), build time (hrs), and part cost ($). Table 6 lists the alternative AM machines and the attributes considered for each alternative. The weights of the seven attributes are 0.167, 0.144, 0.071, 0.024, 0.214, 0.190, and 0.190.
Table 6.
Example 1 .
Example 2 [10]: SLA3500, SLS2500, FDM8000, LOM1015, Quadra, and Z402 are six alternative AM machines. The attributes used to select these AM machines are dimensional accuracy (), surface roughness (), tensile strength (MPa), elongation (%), part cost, and build time. Table 7 lists the alternative AM machines and the attributes considered for each alternative. The weights of the six attributes are 0.1113, 0.1113, 0.0634, 0.0634, 0.3253, and 0.3253.
Table 7.
Example 2 .
Example 3 [28]: 3D Systems Viper & Protogen 18420, 3D Systems Viper & Somos Next, M3 Linear & CL 20-316L, EOSCINT & PA 2200, EOSCINT & PA 3200 GF, and APCAMA2 & Ti6A/4v ELI are six alternative AM machines. The attributes used to select these AM machines are cost (€), roughness (), build time (hrs), strength (MPa), and density (g/cm3). Table 8 lists the alternative AM machines and the attributes considered for each alternative. The weights of the five attributes are 0.15, 0.15, 0.50, 0.10, and 0.10.
Table 8.
Example 3 .
Example 4 [42]: Fortus 360 mc, Fortus 450 mc, Fortus 900 mc, Sigma R17, Sigmax, and Replicator Z18 are six alternative AM machines. The attributes used to select these AM machines are total cost ($), total build time (hrs), and accuracy performance (mm). Table 9 lists the alternative AM machines and the attributes considered for each alternative. The weights of the three attributes are 0.6700, 0.2475, and 0.0825.
Table 9.
Example 4 .
Using the proposed approach, the AM machine selection problems in the above four examples can be solved. As an example, the AM machine selection problem in Example 1 is solved via the eight specific steps of the proposed approach. The intermediate and final results are as follows:
A total of 36 object property assertions are created. By executing the attribute values with the automatic generation program, the DL ontology will automatically generate 36 data property assertions. The results are shown in Figure 3.

Figure 3.
Automatic generation of attribute values for Example 1.
A decision matrix is established as:
A fuzzy decision matrix is established as:
A normalized fuzzy decision matrix is established as:
The relative loss functions are shown in Table 10.
Table 10.
The relative loss functions of Example 1.
The comprehensive relative loss functions are shown in Table 11.
Table 11.
The comprehensive relative loss functions of Example 1.
The comprehensive thresholds are shown in Table 12.
Table 12.
The comprehensive thresholds of Example 1.
- 9.
- Make the judgment of each alternative.
The conditional probability for each alternative is calculated as follows:
; ; ;
; ; ;
The results of the multi-attribute three-way decisions are shown in Figure 4.
Figure 4.
Results of the multi-attribute three-way decisions for Example 1.
According to the judgment rules (8), (9), and (10), the following judgments are made:
Similarly, the AM machine selection problems in the remaining examples can also be solved using the proposed approach. The results are respectively depicted in Figure 5, Figure 6 and Figure 7. According to the judgment rules (8), (9), and (10), the following judgments are made:
Figure 5.
Results of the multi-attribute three-way decisions for Example 2.
Figure 6.
Results of the multi-attribute three-way decisions for Example 3.
Figure 7.
Results of the multi-attribute three-way decisions for Example 4.
4. Demonstration
In this section, two experiments are respectively conducted to demonstrate the effectiveness and advantages of the proposed approach.
4.1. Demonstration of Effectiveness
In general, the effectiveness of a new MADM method is demonstrated by comparing it with existing methods using the same problem. To this end, the four AM machine selection examples listed above are used in the first demonstration experiment. Specifically, Wilson and Rosen [12], Qin et al. [47], and the proposed approach are compared and analyzed using Example 1. Rao and Padmanabhan [14], Vahdani et al. [22], Byun and Lee [10], Zhang and Bernard [28], Zhang et al. [29], Qin et al. [47], and the proposed approach are compared and analyzed using Example 2. Zhang and Bernard [28], Qin et al. [47], and the proposed approach are compared and analyzed using Example 3. Kadkhoda-Ahmadi et al. [42], Qin et al. [47], and the proposed approach are compared and analyzed using Example 4. The experimental results are listed in Table 13.
Table 13.
Results of the comparison experiment.
The experimental results show that:
For Example 1, when the user makes an acceptance decision on two alternatives and a rejection decision on two alternatives, the proposed approach has the same decision results as Wilson and Rosen [12] and Qin et al. [47] in terms of rejection decision, which also shows its effectiveness. However, the decision results of the proposed approach are slightly different from the decision results generated by Wilson and Rosen [12] and Qin et al. [47] in terms of acceptance and noncommitment decisions.
For Example 2, when the user makes an acceptance decision on five alternatives and a rejection decision on zero alternatives, the proposed approach has the same decision results as Byun and Lee [10], Zhang and Bernard [28], and Zhang et al. [29], which verifies its effectiveness. However, the decision results of the proposed approach are slightly different from the decision results generated by Rao and Padmanabhan [14], Vahdani et al. [22], and Qin et al. [47].
For Example 3, when the user an acceptance decision on four alternatives and a rejection decision on one alternative, the proposed approach has the same decision results as Qin et al. [47], which verifies its effectiveness. However, the decision results of the proposed approach are slightly different from the decision results generated by Zhang and Bernard [28].
For Example 4, when the user makes an acceptance decision on four alternatives and a rejection decision on one alternative, the proposed approach has the same decision results as Kadkhoda-Ahmadi et al. [42] and Qin et al. [47], which also shows its effectiveness.
It is worth noting that the main factors that account for the slight differences above include the size of the risk coefficients , the calculation method of conditional probability , etc.
4.2. Demonstration of Advantages
is called the risk coefficient, which indicates the extent to which a user obtains information. The larger the value, the more sufficient the information obtained. The second demonstration experiment will demonstrate that the proposed approach is superior to the approaches based on multi-attribute two-way decisions when the value is small. According to Table 3 and (3), (4), and (5), and assuming , then the expected loss values of decision (i.e., ), (i.e., ), and (i.e., ) are, respectively:
The dominant values of decision under different are, respectively:
Figure 8.
Loss value functions for A1, A2, and A3.
Figure 9.
The dominant value curves of decision under different .
The results show that when falls below the A1 line (when ) or 0.5 falls below the A3 line (when ), , and the smaller the value (i.e., the more insufficient the information obtained or the cost for undesirable decision results is high), the larger the dominant value and dominant range ( interval corresponding to the dominant value) of decision , so it is more flexible and reasonable to make three decisions (i.e., , , ) than to make two decisions (i.e., , ).
To sum up, the proposed approach has two advantages. First, the proposed approach uses DL ontology to automatically generate attribute values, which is more intelligent and convenient than the traditional ways of obtaining attribute values. Second, it is based on multi-attribute three-way decisions, which are more flexible and reasonable than the traditional multi-attribute two-way decisions, especially when the information obtained for decision making is insufficient. When the information obtained is sufficient, by assigning , the multi-attribute three-way decisions will transform into multi-attribute two-way decisions.
5. Conclusions
This paper develops an AM machine selection approach based on ontology-supported multi-attribute three-way decisions. This approach consists of two parts. The first part is a DL ontology for AM machine selection, which automatically generates the values of attributes according to the AM machines to be selected and the attributes to be considered. The second part is a decision-making method based on multi-attribute three-way decisions, which prioritizes the alternative AM machines based on the generated attribute values. The paper also illustrates the application of the approach via four AM machine selection examples and demonstrates the effectiveness and advantages of the approach via two experiments. The demonstration results show that that the developed approach is as effective as the existing approaches and the smaller the value (i.e., the more insufficient the information obtained or the cost for undesirable decision results is high), the larger the dominant value and dominant range ( interval corresponding to the dominant value) of decision , so it is more flexible and reasonable to make three decisions (i.e., , , ) than to make two decisions (i.e., , ).
A main limitation of the proposed method is that inappropriate risk coefficients may cause no or many alternatives to be classified into the acceptance region, thus making further decisions difficult. In the proposed method, the risk coefficients were manually assigned according to experience. It would be of importance to develop an automatic approach to determine proper risk coefficients . Another limitation is that distortions of the input data may have negative influence the final decision-making results. It would be of necessity to study the reduction of such influence. Last, future work will also focus on applications of the developed approach to other MADM problems in the field of AM, such as material selection, build direction determination, and process parameter optimization. More criteria relevant to part performance would be considered in these applications.
Author Contributions
Conceptualization, M.H., B.F. and Y.Q.; methodology, M.H., B.F. and Y.Q.; software, Y.P.; validation, B.F.; formal analysis, L.C.; investigation, B.F.; resources, B.F.; data curation, B.F.; writing—original draft preparation, M.H., B.F. and Y.Q.; writing—review and editing, M.H., B.F. and Y.Q.; visualization, L.C.; supervision, project administration, funding acquisition, M.H. and Y.Q. All authors have read and agreed to the published version of the manuscript.
Funding
This work was supported by the National Natural Science Foundation of China (No. 52165064 and No. 52105511).
Institutional Review Board Statement
Not applicable.
Informed Consent Statement
Not applicable.
Data Availability Statement
Not applicable.
Conflicts of Interest
The authors declare no conflict of interest.
Abbreviations
| AM | Additive Manufacturing |
| MADM | Multi-Attribute Decision Making |
| DL | Description Logic |
| AHP | Analytic Hierarchy Process |
| KVM | Knowledge Value Measuring |
| MAHP | Multiplicative Analytic Hierarchy Process |
| SPA | Simple Pair Analysis |
| GRA | Grey Relational Analysis |
| VIKOR | Vlsekriterijuska optimizacija I KOmoromisno Resenje |
| DSM | Deviation-Similarity Model |
| PROMETHEE | Preference Ranking Organisation METHod for Enrichment Evaluation |
| TOPSIS | Technique for Order of Preference by Similarity to Ideal Solution |
| AOs | Aggregation Operators |
| COPRAS | COmplex PRoportional ASsessment |
| FSE | Fuzzy Synthetic Evaluation |
| PSI | Preference Selection Index |
| ANP | Analytical Network Process |
| EE | Expert Experience |
| BD | Benchmark Data |
| VD | Vendor Documents |
| DTRS | Decision Theoretic Rough Sets |
| DMD | Direct Metal Deposition |
| DMLS | Direct Metal Laser Sintering |
| EBM | Electron Beam Melting |
| LENS | Laser Engineered Net Shaping |
| SLM | Selective Laser Melting |
| SLS | Selective Laser Sintering |
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