Microstructure and Mechanical Properties of Equiatomic CoCrFeNiMn High-Entropy Alloy Coatings Fabricated by High-Velocity Oxygen Fuel Spraying
Abstract
1. Introduction
2. Materials and Methods
2.1. Preparation of CoCrFeNiMn HEA Coatings
2.2. Thermo-Calc Predictions
2.3. Microstructure and Chemical Analysis
2.4. Mechanical Properties
3. Results and Discussion
3.1. Thermo-Calc Phase Projections
3.2. Mechanical Properties and Wear Resistance
4. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Composition (at.%) | Co | Cr | Fe | Ni | Mn |
|---|---|---|---|---|---|
| Nominal | 20 | 20 | 20 | 20 | 20 |
| Powder | 17.5 ± 0.2 | 23.2 ± 0.2 | 18.7 ± 0.2 | 15.4 ± 0.2 | 25.2 ± 0.2 |
| Regimes | Powder Supply, g/min | Distance to Substrate, mm | Oxygen, lpm | Kerosene, lpm | O/F |
|---|---|---|---|---|---|
| HVOF 1 | 80 | 300 | 45 | 27 | 1.7 |
| HVOF 2 | 30 | 1.5 | |||
| HVOF 3 | 35 | 1.3 |
| Samples | Phases | Phase Content (wt%) | Lattice Parameter (Å) |
|---|---|---|---|
| CoCrFeNiMn powder | FCC | 100 ± 1 | 3.592 ± 0.002 |
| HVOF 1 | FCC | 100 ± 1 | 3.593 ± 0.003 |
| HVOF 2 | FCC | 100 ± 1 | 3.591 ± 0.003 |
| HVOF 3 | FCC Mn3O4 | 93 ± 1 7 ± 1 | 3.595 ± 0.003 5.762 ± 0.002 |
| Elements (at%) | Co | Cr | Fe | Ni | Mn | O | |
|---|---|---|---|---|---|---|---|
| HVOF 1 | map | 33.82 ± 0.50 | 27.03 ± 0.35 | 23.82 ± 0.34 | 4.96 ± 0.09 | 9.56 ± 0.16 | 0.81 ± 0.02 |
| line | 38.87 ± 0.84 | 34.05 ± 0.64 | 16.77 ± 0.36 | 4.50 ± 0.15 | 4.95 ± 0.13 | 0.86 ± 0.13 | |
| HVOF 2 | map | 35.39 ± 0.61 | 27.84 ± 0.41 | 23.51 ± 0.38 | 5.05 ± 0.11 | 0.75 ± 0.04 | 7.46 ± 0.12 |
| line | 42.49 ± 0.91 | 33.47 ± 0.63 | 15.04 ± 0.33 | 4.63 ± 0.14 | 3.11 ± 0.21 | 1.26 ± 0.04 | |
| HVOF 3 | map | 30.60 ± 0.48 | 26.78 ± 0.04 | 30.47 ± 0.44 | 5.69 ± 0.11 | 0.85 ± 0.02 | 5.62 ± 0.12 |
| line | 40.76 ± 0.91 | 30.00 ± 0.58 | 18.65 ± 0.42 | 4.82 ± 0.14 | 0.76 ± 0.06 | 5.01 ± 0.16 | |
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Kambarov, Y.; Sagdoldina, Z.; Sulyubayeva, L.; Kowalewski, P.; Nabioldina, A. Microstructure and Mechanical Properties of Equiatomic CoCrFeNiMn High-Entropy Alloy Coatings Fabricated by High-Velocity Oxygen Fuel Spraying. Crystals 2026, 16, 103. https://doi.org/10.3390/cryst16020103
Kambarov Y, Sagdoldina Z, Sulyubayeva L, Kowalewski P, Nabioldina A. Microstructure and Mechanical Properties of Equiatomic CoCrFeNiMn High-Entropy Alloy Coatings Fabricated by High-Velocity Oxygen Fuel Spraying. Crystals. 2026; 16(2):103. https://doi.org/10.3390/cryst16020103
Chicago/Turabian StyleKambarov, Yedilzhan, Zhuldyz Sagdoldina, Laila Sulyubayeva, Piotr Kowalewski, and Aiym Nabioldina. 2026. "Microstructure and Mechanical Properties of Equiatomic CoCrFeNiMn High-Entropy Alloy Coatings Fabricated by High-Velocity Oxygen Fuel Spraying" Crystals 16, no. 2: 103. https://doi.org/10.3390/cryst16020103
APA StyleKambarov, Y., Sagdoldina, Z., Sulyubayeva, L., Kowalewski, P., & Nabioldina, A. (2026). Microstructure and Mechanical Properties of Equiatomic CoCrFeNiMn High-Entropy Alloy Coatings Fabricated by High-Velocity Oxygen Fuel Spraying. Crystals, 16(2), 103. https://doi.org/10.3390/cryst16020103

