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Article

Assessment of the Service Life of Polyethylene Pipes with Controlled Defects Using Internal Pressure Test

by
Ioana-Daniela Manu
,
Marius Gabriel Petrescu
,
Cătălin Blag
* and
Ramadan Ibrahim Naim
*
Mechanical Engineering Department, Petroleum-Gas University of Ploiesti, 100680 Ploiesti, Romania
*
Authors to whom correspondence should be addressed.
Materials 2025, 18(23), 5407; https://doi.org/10.3390/ma18235407
Submission received: 6 October 2025 / Revised: 18 November 2025 / Accepted: 28 November 2025 / Published: 30 November 2025

Abstract

Controlled geometry defects can be volumetric defects, usually located on the outer surface of the pipe, having different orientations and lengths and identical depths. This type of defect corresponds to the type obtained using a damage mechanism, as presented by API 579-1/ASME FFS-1, Part 9, called crack-type defects. The research presented in this paper was intended to evaluate the influence of controlled defects on the strength of an HDPE water pipe, PE100 (Ø 90 × 5.4), SDR 17, PN 10 bar, subjected to internal pressure. The methods applied were the internal pressure test and numerical simulation. The article’s main findings were the critical pressure Pcr, the critical time tcr, the critical depth of defect acr, and the remaining service life t. The remaining service life was approximately 83 years for the pipe with a defect oriented circumferentially, and 69 years for the pipe with a defect oriented longitudinally.
Keywords: polyethylene pipe; controlled geometry pipe; pressure; remaining service life polyethylene pipe; controlled geometry pipe; pressure; remaining service life

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MDPI and ACS Style

Manu, I.-D.; Petrescu, M.G.; Blag, C.; Naim, R.I. Assessment of the Service Life of Polyethylene Pipes with Controlled Defects Using Internal Pressure Test. Materials 2025, 18, 5407. https://doi.org/10.3390/ma18235407

AMA Style

Manu I-D, Petrescu MG, Blag C, Naim RI. Assessment of the Service Life of Polyethylene Pipes with Controlled Defects Using Internal Pressure Test. Materials. 2025; 18(23):5407. https://doi.org/10.3390/ma18235407

Chicago/Turabian Style

Manu, Ioana-Daniela, Marius Gabriel Petrescu, Cătălin Blag, and Ramadan Ibrahim Naim. 2025. "Assessment of the Service Life of Polyethylene Pipes with Controlled Defects Using Internal Pressure Test" Materials 18, no. 23: 5407. https://doi.org/10.3390/ma18235407

APA Style

Manu, I.-D., Petrescu, M. G., Blag, C., & Naim, R. I. (2025). Assessment of the Service Life of Polyethylene Pipes with Controlled Defects Using Internal Pressure Test. Materials, 18(23), 5407. https://doi.org/10.3390/ma18235407

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