Search Results (240)

In order to study the problem of obvious wall thinning in the wellbore caused by proppant backflow and sand production under throttling conditions in tight gas wells. Based on the gas-phase control equation, particle motion equation, and erosion model, the wellbore erosion model is established. The distribution law of pressure, temperature, and velocity trace fields under throttling conditions is analyzed, and the influences of different throttling pressures, particle diameters, and particle mass flows on wellbore erosion are analyzed. The flow field at the nozzle changes drastically, and there is an obvious pressure drop, temperature drop, and velocity rise. When the surrounding gas is completely mixed, the physical quantity gradually stabilizes. The erosion shape of the wellbore outlet wall has a point-like distribution. The closer to the throttle valve outlet, the more intense the erosion point distribution is. Increasing the inlet pressure and particle mass flow rate will increase the maximum erosion rate, and increasing the particle diameter will reduce the maximum erosion rate. The particle mass flow rate has the greatest impact on the maximum erosion rate, followed by the particle diameter. The erosion trend was predicted using multiple regression model fitting of the linear interaction term. The research results can provide a reference for the application of downhole throttling technology and wellbore integrity in tight gas exploitation. Full article

Sustainable deepwater drilling for oil and gas offers significant potential. In this work, we synthesized a nanoscale collapse-prevention agent by grafting didecyldimethylammonium chloride onto spherical nano-silica and characterized it using Fourier-transform infrared spectroscopy, thermogravimetric analysis, zeta-potential, and particle-size measurements, as well as SEM and TEM. Adding 1 wt% of this agent to a bentonite slurry only marginally alters its rheology and maintains acceptable low-temperature flow properties. Microporous-membrane tests show filtrate passing through 200 nm pores drops to 55 mL, demonstrating excellent plugging. Core-immersion studies reveal that shale cores retain integrity with minimal spalling after prolonged exposure. Rolling recovery assays increase shale-cutting recovery to 68%. Wettability tests indicate the water contact angle rises from 17.1° to 90.1°, and capillary rise height falls by roughly 50%, reversing suction to repulsion. Together, these findings support a synergistic plugging–adsorption–hydrophobization mechanism that significantly enhances wellbore stability without compromising low-temperature rheology. This work may guide the design of high-performance collapse-prevention additives for safe, efficient deepwater drilling. Full article

The spontaneous combustion disaster of coal not only causes a waste of resources but also affects the safe production of coal mines. In order to accurately detect the range and location of the spontaneous combustion source of coal, this paper studies and summarizes previous research results, and based on the principles and research and development progress of existing detection technologies such as the surface temperature measurement method, ground temperature measurement method, wellbore temperature measurement method, and infrared remote sensing detection method, it briefly reviews the application of various detection technologies in engineering practice at this stage and briefly explains the advantages and disadvantages of each application. Research shows that the existing technologies are generally limited by the interference of complex environmental conditions (such as temperature measurement deviations caused by atmospheric turbulence and the influence of rock layer structure on ground temperature conduction) and the implementation difficulties of geophysical methods in mining applications (such as the interference of stray currents in the ground by electromagnetic methods and the fast attenuation speed of waves detected by geological radar methods), resulting in the insufficient accuracy of fire source location and difficulties in identifying concealed fire sources. In response to the above bottlenecks, the ”air–ground integrated” fire source location determination technology that breaks through environmental constraints and the location determination method of a CSC fire source based on a multi-physics coupling mechanism are proposed. By significantly weakening the deficiency in obtaining parameters through a single detection method, a new direction is provided for the detection of coal spontaneous combustion fire sources in the future. Full article

The accurate prediction of static formation temperature (SFT) is essential for ensuring safety and efficiency in ultra-deep well drilling operations. Excessive downhole temperatures (>150 °C) can degrade drilling fluids, damage temperature-sensitive tools, and pose serious operational risks. Conventional methods for SFT determination—including direct measurement, temperature recovery inversion, and artificial intelligence models—are often limited by post-drilling data dependency, insufficient spatial resolution, high computational costs, or a lack of adaptability to complex wellbore geometries. In this study, we propose a new pseudo-3D Kriging interpolation framework that explicitly incorporates real wellbore trajectories to improve the spatial accuracy and applicability of pre-drilling SFT predictions. By systematically optimizing key hyperparameters (θ = [10, 10], lob = [0.1, 0.1], upb = [20, 200]) and applying a grid resolution of 100 × 100, the model demonstrates high predictive fidelity. Validation using over 5.1 million temperature data points from 113 wells in the Shunbei Oilfield reveals a relative error consistently below 5% and spatial interpolation deviations within 5 °C. The proposed approach enables high-resolution, trajectory-integrated SFT forecasting before drilling with practical computational requirements, thereby supporting proactive thermal risk mitigation and significantly enhancing operational decision-making on ultra-deep wells. Full article

China has abundant shale oil and gas resources, which have become a critical pillar for future energy substitution. However, due to the highly heterogeneous nature and complex pore structures of shale reservoirs, traditional plugging agents face significant limitations in enhancing plugging efficiency and adapting to extreme wellbore environments. In response to the technical demands of nanoparticle-based plugging in shale reservoirs, this study systematically investigated the microscopic interaction mechanisms of nano-plugging agent shell polymers (Ployk) with various reservoir minerals under different temperature and salinity conditions using molecular simulation methods. Key parameters, including interfacial interaction energy, mean square displacement, and system density distribution, were calculated to thoroughly analyze the effects of temperature and salinity variations on adsorption stability and structural evolution. The results indicate that nano-plugging agent shell polymers exhibit pronounced mineral selectivity in their adsorption behavior, with particularly strong adsorption performance on SiO₂ surfaces. Both elevated temperature and increased salinity were found to reduce the interaction strength between the shell polymers and mineral surfaces and significantly alter the spatial distribution and structural ordering of water molecules near the interface. These findings not only elucidate the fundamental interfacial mechanisms of nano-plugging agents in shale reservoirs but also provide theoretical guidance for the precise design of advanced nano-plugging agent materials, laying a scientific foundation for improving the engineering application performance of shale oil and gas wellbore-plugging technologies. Full article

The utilization of thermal energy from co-produced water during natural gas production offers a promising pathway to enhance energy efficiency and reduce carbon emissions. This study proposes a techno-economic evaluation model to assess the feasibility and profitability of geothermal energy recovery from co-produced water in marginal gas wells. A wellbore fluid flow and heat transfer model is developed and validated against field data, with deviations in calculated wellhead temperature and pressure within 10%, demonstrating the model’s reliability. Sensitivity analyses are conducted to investigate the influence of key technical and economic parameters on project performance. The results show that electricity price, heat price, and especially government one-off subsidies have a significant impact on the net present value (NPV), whereas the effects of insulation length and annular fluid thermal conductivity are comparatively limited. Under optimal conditions—including 2048 m of insulated tubing, annular protection fluid with a thermal conductivity of 0.4 W/(m·°C), a 30% increase in heat and electricity prices, and a 30% government capital subsidy—the project breaks even in the 14th year, with the 50-year NPV reaching 0.896 M$. This study provides a practical framework for evaluating and optimizing geothermal energy recovery from co-produced water, offering guidance for future sustainable energy development. Full article

Assessment of contaminant dispersal in sandstones requires hydraulic characterization with a combination of datasets that span from the core plugs to wellbores and up to the field scale as the matrix and fractures are both hydraulically conductive. Characterizing the hydraulic properties of the matrix is fundamental because contaminants diffuse into the fractured porous blocks. Fractures are highly conductive, and the determination of the number of hydraulically active rock discontinuities makes discrete fracture network models of solute transport reliable. Recent advances (e.g., active line source temperature logs) in hydro-geophysics have allowed the detection of 40% of hydraulically active fractures in a lithified sandstone. Tracer testing has revealed high (~10⁻⁴–10⁻² ms⁻¹) flow velocities and low (~10⁻²–10⁻⁴) effective porosities. Contaminants can therefore move rapidly in the subsurface. The petrophysical characterization of the plugs extracted from the cores, in combination with borehole hydro-geophysics, allows the characterization of either matrix or fracture porosity, but the volume of sandstone characterized is low. Tracer tests cannot quantify matrix or fracture porosity, but the observation scale is larger and covers the minimum representative volume. Hence, the combination of petrophysics, borehole hydro-geophysics, and tracer testing is encouraged for the sustainable management of solute transport in dual porosity sandstones. Full article

Unconventional hydrocarbon reservoirs with low matrix permeability (<0.3 mD), high temperatures, and sour conditions present significant challenges for stimulation and production enhancement. This study examines field trials for a large oil and gas operator in the UAE, focusing on tight carbonate deposits with reservoir temperatures above 93 °C and high sour gas content. A novel multi-stage chemical stimulation workflow was created, beginning with a pre-flush phase that alters rock wettability and reduces interfacial tension at the micro-scale. This was followed by a second phase that increased near-wellbore permeability and ensured proper acid placement. The treatment’s core used a thermally stable, corrosion-resistant retarded acid system designed to slow reaction rates, allow deeper acid penetration, and build prolonged conductive wormholes. Simulations revealed considerable acid penetration of the formation beyond the near-wellbore zone. The post-treatment field data showed a tenfold improvement in injectivity, which corresponded closely to the acid penetration profiles predicted by modeling. Furthermore, oil production demonstrated sustained, high oil production of 515 bpd on average for several months after the treatment, in contrast to the previously unstable and low-rate production. Finally, the findings support a reproducible and technologically advanced stimulation technique for boosting recovery in ultra-tight carbonate reservoirs using the acid retardation effect where traditional stimulation fails. Full article

Elevated thermal conditions, rock formations exhibit distinct mechanical behaviors that significantly deviate from their characteristics under ambient temperature environments. This phenomenon raises critical questions regarding the applicability of conventional failure criteria in accurately assessing wellbore stability and maintaining the structural integrity of subsurface infrastructure within geothermal environments. Based on the least absolute deviation method, this paper studies the response characteristics of rock strength at different temperatures and evaluates the prediction performance of six commonly used strength criteria under various temperature and stress environments. The experimental findings reveal a pronounced nonlinear dependence of rock strength on confining pressure elevation. A comparative analysis of failure criteria demonstrates hierarchical predictive performance: the Hoek–Brown (HB) criterion achieves superior temperature-dependent strength prediction fidelity, outperforming the modified Griffith (MGC), Mohr–Lade (ML), and modified Wiebols–Cook (MWC) criteria by 12–18% in accuracy metrics. Notably, the Zhao–Zheng (ZZ) and conventional Mohr–Coulomb (MC) criteria exhibit statistically significant deviations across the tested thermal range. The HB criterion’s exceptional performance in high-temperature regimes is attributed to its dual incorporation of nonlinear confinement effects and thermally activated microcrack propagation mechanisms. The implementation of this optimized model in Well X’s borehole stability analysis yielded 89% alignment between predictions and field observations, with principal stress variations remaining within 7% of critical failure thresholds. These mechanistic insights offer critical theoretical and practical references for thermo-hydro-mechanical coupling analysis in enhanced geothermal systems and deep subsurface containment structures. Full article

Mobilisation of in situ fine particles within oil sands reservoirs plays a critical role in permeability reduction and pore throat blockage, ultimately impairing reservoir performance and diminishing well productivity during thermal recovery operations. Variations in reservoir fluid conditions, such as changes in salinity and temperature, trigger the detachment, transport, and redeposition of fines within porous media. This study introduces a novel high-pressure high-temperature (HP-HT) sand retention testing (SRT) facility designed for evaluating formation damage by fines migration in SAGD producer wells, under salinity change and elevated temperature conditions. Such an integrated approach accounting for conditions closer to near-wellbore SAGD producers has not been explored in previous SRT methodologies. Laboratory tests were conducted on synthetic sand mixtures replicating the particle size distribution (PSD) and sand composition of the McMurray Formation, packed over a slotted liner coupon as a common sand control device used in SAGD producer wells. Produced fines concentration analysis, permeability measurements, and post-mortem retention profile analysis were employed to explain the fines transport mechanisms. The results highlighted the influence of repulsive electrostatic forces in mobilising, transport mechanisms and retention of fine particles at elevated temperature and low salinity conditions. The findings of this paper provide a deeper understanding of fines migration in SAGD reservoirs, delivering insights for optimising field strategies to mitigate fines-related flow restrictions and enhance bitumen recovery efficiency. Full article

In offshore oil and gas extraction, riser pipes serve as the first isolation barrier for wellbore integrity, playing a crucial role in ensuring operational safety. Protective coatings represent an effective measure for corrosion prevention in riser pipes. To address issues such as electrochemical corrosion and poor adhesion of existing coatings, this study developed an underwater-curing composite material based on a polyisobutylene (PIB) and butyl rubber (IIR) blend system. The material simultaneously exhibits high peel strength, low water absorption, and stability across a wide temperature range. First, the contradiction between material elasticity and strength was overcome through the synergistic effect of medium molecular weight PIB internal plasticization and IIR crosslinking networks. Second, stable peel strength across a wide temperature range (−45 °C to 80 °C) was achieved by utilizing the interfacial effects of nano-fillers. Subsequently, an innovative solvent-free two-component epoxy system was developed, combining medium molecular weight PIB internal plasticization, nano-silica hydrogen bond reinforcement, and latent curing agent regulation. This system achieves rapid surface drying within 30 min underwater and pull-off strength exceeding 3.5 MPa. Through systematic laboratory testing and field application experiments on offshore oil and gas well risers, the material’s fundamental properties and operational performance were determined. Results indicate that the material exhibits a peel strength of 5 N/cm on offshore oil risers, significantly extending the service life of the riser pipes. This research provides theoretical foundation and technical support for improving the efficiency and reliability of repair processes for offshore oil riser pipes. Full article

This study addresses the critical challenge of maintaining drilling fluid performance and wellbore stability in high-pressure, high-temperature (HPHT) environments, where conventional water-based drilling fluids often fail. This research investigates whether the integration of single- and dual-nanomaterial systems into base fluids can significantly enhance rheological behavior and shale inhibition potential. Using secondary experimental datasets and computational modeling, five nanomaterials—SiO₂, Al₂O₃, TiO₂, Fe₂O₃, and Fe₃O₄—were evaluated individually and in dual combinations with polymers. Key performance metrics, including plastic viscosity, fluid loss, and shale recovery, were analyzed and fitted to the Herschel–Bulkley rheological model. The results showed that single-nanomaterial systems modestly improved viscosity and fluid loss control, with SiO₂ and Fe₂O₃ offering the best standalone performance. Dual systems—particularly SiO₂–Al₂O₃ and Fe₃O₄–polymer combinations—demonstrated superior rheological performance with reduced viscosity (down to 19 cP), minimized fluid loss (<4 mL/30 min), and enhanced shale recovery (>90%). These improvements suggest synergistic effects between nanomaterials, supporting their use in designing advanced, thermally stable drilling fluids for extreme HPHT wells. Full article

Coalbed methane (CBM), a significant unconventional natural gas resource, holds a crucial position in China’s ongoing energy structure transformation. However, the inherent low permeability, high brittleness, and strong sensitivity of CBM reservoirs to drilling fluids often lead to severe formation damage during drilling operations, consequently impairing well productivity. To address these challenges, this study developed a novel low-damage, plugging, and anti-collapse water-based drilling fluid gel system (ACWD) specifically designed for coalbed methane drilling. Laboratory investigations demonstrate that the ACWD system exhibits superior overall performance. It exhibits stable rheological properties, with an initial API filtrate loss of 1.0 mL and a high-temperature, high-pressure (HTHP) filtrate loss of 4.4 mL after 16 h of hot rolling at 120 °C. It also demonstrates excellent static settling stability. The system effectively inhibits the hydration and swelling of clay and coal, significantly reducing the linear expansion of bentonite from 5.42 mm (in deionized water) to 1.05 mm, and achieving high shale rolling recovery rates (both exceeding 80%). Crucially, the ACWD system exhibits exceptional plugging performance, completely sealing simulated 400 µm fractures with zero filtrate loss at 5 MPa pressure. It also significantly reduces core damage, with an LS-C1 core damage rate of 7.73%, substantially lower than the 19.85% recorded for the control polymer system (LS-C2 core). Field application in the JX-1 well of the Ordos Basin further validated the system’s effectiveness in mitigating fluid loss, preventing wellbore instability, and enhancing drilling efficiency in complex coal formations. This study offers a promising, relatively environmentally friendly, and cost-effective drilling fluid solution for the safe and efficient development of coalbed methane resources. Full article

In the production process of horizontal wells, wellbore temperature data play a critical role in predicting shale gas production. This study proposes a coupled thermo-hydro-mechanical (THM) mathematical model that accounts for the influence of the stress field when determining the distribution of wellbore temperature. The model integrates the effects of heat transfer in the temperature field, gas transport in the seepage field, and the mechanical deformation of shale induced by the stress field. The coupled model is solved using the finite difference method. The model was validated against field data from shale gas production, and sensitivity analyses were conducted on seven key parameters related to the stress field. The findings indicate that the stress field exerts an influence on both the wellbore temperature distribution and the total gas production. Neglecting the stress field effects may lead to an overestimation of shale gas production by up to 12.9%. Further analysis reveals that reservoir porosity and Langmuir volume are positively correlated with wellbore temperature, while permeability, Young’s modulus, Langmuir pressure, the coefficient of thermal expansion, and adsorption strain are negatively correlated with wellbore temperature. Full article

The high-temperature performance of well cement is critical for the construction of deep geothermal wells and high-temperature energy storage wells, where mechanical integrity and pore structure stability govern wellbore reliability. To address the strength degradation and structural deterioration of conventional cements under high temperature, the G-class cement was modified by ethylene-vinyl acetate (EVA) polymer and polypropylene fibers (PF), and their impact under various temperatures was explored. Results show that at 600 °C, the compressive strength of modified cement remains above 30 MPa. While the cumulative pore area decreases at 500 °C, a significant increase in larger pores and a major restructuring of the pore network occurs at 600 °C, reflecting the dual effects of high temperature on the pore structure. The modified cement retains structural integrity and excellent mechanical performance up to 400 °C with minimal strength loss, uniform strain distribution, and stable pore structure. At 500 °C and above, it still maintains load-bearing capacity and deformation adaptability, meeting the service requirements for geothermal wells and high-temperature energy storage wells. Even at 600 °C, the reinforcing effect of EVA and PF degradation products slow down crack propagation, ensuring durability in extreme conditions. The research findings lay the foundation for the development of well cement for high-temperature service environments. Full article