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Keywords = water/equivalent cement ratio

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17 pages, 1840 KB  
Article
Research on Factors Affecting the Anchoring Performance of Self-Drilling Anchor Bolts in Sandy Gravel Strata
by Fengjun Liu, Kui Li, Mingchong Zhao, Xiaojuan Gao, Chaosheng Wang, Xianglin Chen and Yugang Zhang
Buildings 2026, 16(5), 1058; https://doi.org/10.3390/buildings16051058 - 7 Mar 2026
Viewed by 405
Abstract
To study the anchoring performance of a self-drilling anchor in sandy gravel strata, the influence of different anchoring lengths on the ultimate pull-out resistance of the self-drilling anchor was carried out through field tests, and the load-displacement curve was obtained. Based on this, [...] Read more.
To study the anchoring performance of a self-drilling anchor in sandy gravel strata, the influence of different anchoring lengths on the ultimate pull-out resistance of the self-drilling anchor was carried out through field tests, and the load-displacement curve was obtained. Based on this, combined with the indoor grouting test, an indoor orthogonal test scheme in line with the construction technology of the self-drilling anchor was designed, and the effects of different fine particle proportions, grouting pressures, and water-cement ratios on the pull-out peak, ultimate displacement, anchor diameter, and equivalent bond strength were analyzed. The results indicate a critical value of the self-drilling anchor in the sandy gravel strata. In the field test and indoor test, the failure mode of the bolt is the failure of the interface between the anchor body and the soil, and the trend of the load-displacement curve of the bolt is the same. Through an orthogonal test, it was found that the proportion of fine particles has the greatest influence on the anchorage performance of the self-drilling bolt. With the increase in the proportion of fine particles, the peak value of pull-out decreases, indicating that the self-drilling bolt exhibits better anchorage performance in soft soil layers, such as sandy gravel strata. Full article
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20 pages, 2271 KB  
Article
Utilizing Carbonated Reclaimed Water as Concrete Mixing Water: Improved CO2 Uptake and Compressive Strength
by Hoon Moon, Muhammad Haseeb Zaheer, Indong Jang, Gi-Joon Park, Jung-Jun Park, Sehee Hong and Namkon Lee
Materials 2026, 19(1), 76; https://doi.org/10.3390/ma19010076 - 24 Dec 2025
Cited by 3 | Viewed by 919
Abstract
This study investigates the carbonation degree of reclaimed water (RW) and its potential use as mixing water for cementitious materials under controlled laboratory conditions using a simplified CO2 injection method. To reproduce the chemical environment of actual RW, a synthetic reclaimed water [...] Read more.
This study investigates the carbonation degree of reclaimed water (RW) and its potential use as mixing water for cementitious materials under controlled laboratory conditions using a simplified CO2 injection method. To reproduce the chemical environment of actual RW, a synthetic reclaimed water (SRW) system with a cement-to-sand ratio of 8:2 was prepared and used throughout the evaluation. Thermogravimetric analysis revealed that the cementitious solids suspended in SRW exhibit high reactivity with CO2, achieving a net CO2 uptake of 16.8%, equivalent to 8.31 g of CO2 sequestered per kilogram of RW. The use of untreated RW as mixing water slightly reduced flowability and increased superplasticizer demand compared with distilled water, whereas carbonation treatment of RW improved workability and mitigated the rapid initial setting typically observed with untreated RW. Notably, replacing 3% of the cement with carbonated RW solids did not cause any reduction in compressive strength, indicating that the carbonated solids can be incorporated without compromising mechanical performance. These results confirm that the CaCO3 formed during RW carbonation remains stably retained within mortar and concrete, demonstrating the feasibility of using carbonated RW as a dual-function material—serving both as mixing water and as a medium for CO2 sequestration. Full article
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18 pages, 6982 KB  
Article
Comparative Study of Machine Learning for Predicting Compressive Strength in Oyster Shell Cementitious Composites
by Jinwoong Kim, Woosik Jang, Sunho Kang, Dongwook Kim and Heeyoung Lee
Materials 2025, 18(23), 5314; https://doi.org/10.3390/ma18235314 - 25 Nov 2025
Cited by 2 | Viewed by 927
Abstract
Annual oyster production in southern Korea reaches about 300,000 tons, generating an equivalent amount of waste oyster shells. Most are illegally dumped or stockpiled along coastlines, causing serious environmental issues. This study utilized machine learning to predict the compressive strength of oyster shell [...] Read more.
Annual oyster production in southern Korea reaches about 300,000 tons, generating an equivalent amount of waste oyster shells. Most are illegally dumped or stockpiled along coastlines, causing serious environmental issues. This study utilized machine learning to predict the compressive strength of oyster shell cementitious composites. A total of 336 datasets were used, including 189 experimental results and 147 from published literature. Input variables were water-to-cement ratio (W/C), silica fume, blast furnace slag, superplasticizer content, and curing conditions. Algorithm selection compared the performance of Ridge Regression, Support Vector Regression, Artificial Neural Network, and Random Forest (RF), with RF exhibiting the highest predictive performance (R2 = 0.8411). Ensemble algorithms including XGBoost, AdaBoost, Extra Trees, and LightGBM were optimized using GridSearchCV. Among these, LightGBM showed the best predictive capability with a mean absolute error of 3.1671, mean squared error of 17.8054, root mean square error of 4.2196, and R2 of 0.9042. SHAP analysis revealed that W/C and superplasticizer were the most influential variables. Oyster shells showed a negative correlation with sand, indicating the role of oyster shells as a substitute material. Thus, cementitious composites can maintain compressive strength and serve as sustainable construction materials when waste oyster shells are incorporated with appropriate admixtures. Full article
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14 pages, 2376 KB  
Article
Experimental Study on Water Reduction of Grouting Slurry by Ultrasonic
by Ruilin Yao, Dayang Xuan, Jialin Xu, Jian Li and Chengwei Ma
Appl. Sci. 2025, 15(19), 10425; https://doi.org/10.3390/app151910425 - 25 Sep 2025
Viewed by 846
Abstract
Overburden isolated grouting injection is an efficient and green mining technology. During the filling process, fly ash or gangue powder is mainly used as grouting material, and compaction grouting is carried out in the main stratum under the key stratum, thus realizing the [...] Read more.
Overburden isolated grouting injection is an efficient and green mining technology. During the filling process, fly ash or gangue powder is mainly used as grouting material, and compaction grouting is carried out in the main stratum under the key stratum, thus realizing the control of surface subsidence and the protection of buildings (structures). In the process of grouting filling, slurry with high water-cement ratio (1:1) is needed to ensure its injectability and certain flow radius, which leads to large water demand and limited application in water-deficient mining areas. In addition, special geological structures such as faults have potential risks of slurry flowing into the working face. On the premise of not affecting the grout injectability, how to reduce the total water consumption of grout is one of the difficult problems to be solved urgently in the overburden isolated grouting injection. The experimental study on the feasibility of ultrasonic water reduction of grouting slurry is carried out in this paper, and the influence of ultrasonic cavitation on the fluidity of slurry is studied through experiments. The results show that ultrasonic waves can effectively improve the fluidity of slurry. Under the same fluidity, the water used for slurry preparation is reduced by 20% to 26%, and when the slurry with water-cement ratio of 0.8:1 is modified, its fluidity is equivalent to that of the slurry with a water-cement ratio of 1:1 in conventional engineering applications. The action time and power of the ultrasonic waves are the key factors affecting the modification effect of the slurry, and the ultrasonic power has a more significant influence on the action effect. The proposed ultrasonic cavitation water reduction modification method can effectively reduce the water used for slurry preparation, improve the efficiency, reliability and economic benefits of grouting filling, and provide important support for the application of the grouting filling method in restricted mining areas such as water-deficient mining areas. Full article
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17 pages, 5510 KB  
Article
Analysis of the Mechanical Properties, Durability, and Micro-Mechanisms of Alkali-Activated Fly Ash Mortar
by Chunwang Sun, Baoxi Zuo, Zengshui Liu, Yi Si, Hong Wu, Ting Liu and Yong Huang
Appl. Sci. 2025, 15(19), 10316; https://doi.org/10.3390/app151910316 - 23 Sep 2025
Cited by 1 | Viewed by 956
Abstract
The search for sustainable and economical alternative materials has become a top priority in response to the increasing scarcity of natural river sand resources; as a result, a new alkali-activated granulated blast-furnace slag (GGBS)/fly ash (FA) composite cement material innovatively using Tuokexun Desert [...] Read more.
The search for sustainable and economical alternative materials has become a top priority in response to the increasing scarcity of natural river sand resources; as a result, a new alkali-activated granulated blast-furnace slag (GGBS)/fly ash (FA) composite cement material innovatively using Tuokexun Desert sand as aggregate has emerged as a good strategy. In this study, GGBS/FA was used in place of cement; the effects of the water glass modulus, alkali equivalent, and FA content on the material’s properties were systematically studied, and the hydration reaction mechanism and durability characteristics were revealed. The material was found to form a stable calcium aluminosilicate hydrate (C-(A)-S-H) gel structure under a specific ratio, which not only displayed excellent mechanical properties (a compressive strength of up to 83.2 MPa), but also showed outstanding resistance to high temperatures (>600 °C) and acid–alkali erosion. Microscopic analysis showed that the phase transition behaviour of C-(A)-S-H was a key factor affecting the material properties under high-temperature and acid–alkali environments. This study provides a new method for the preparation of high-performance building materials using local materials in desert areas, which is of great significance for promoting the construction of sustainable infrastructure in arid areas. Full article
(This article belongs to the Special Issue Novel Construction Material and Its Applications)
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21 pages, 2139 KB  
Article
Reclaimed Municipal Wastewater Sand as a Viable Aggregate in Cement Mortars: Alkaline Treatment, Performance, Assessment, and Circular Construction Applications
by Beata Łaźniewska-Piekarczyk and Monika Jolanta Czop
Processes 2025, 13(8), 2463; https://doi.org/10.3390/pr13082463 - 4 Aug 2025
Cited by 2 | Viewed by 1245
Abstract
This study evaluates the potential use of reclaimed sand from municipal wastewater treatment plants (WWTP), categorized as waste under code 19 08 02, as a full substitute for natural sand in cement mortars. The sand was subjected to alkaline pretreatment using sodium hydroxide [...] Read more.
This study evaluates the potential use of reclaimed sand from municipal wastewater treatment plants (WWTP), categorized as waste under code 19 08 02, as a full substitute for natural sand in cement mortars. The sand was subjected to alkaline pretreatment using sodium hydroxide (NaOH) at concentrations of 0.5%, 1% and 2% to reduce organic impurities and improve surface cleanliness. All mortar mixes were prepared using CEM I 42.5 R as the binder, maintaining a constant water-to-cement ratio of 0.5. Mechanical testing revealed that mortars produced with 100% WWTP-derived sand, pretreated with 0.5% NaOH, achieved a mean compressive strength of 51.9 MPa and flexural strength of 5.63 MPa after 28 days, nearly equivalent to reference mortars with standardized construction sand (52.7 MPa and 6.64 MPa, respectively). In contrast, untreated WWTP sand resulted in a significant performance reduction, with compressive strength averaging 30.0 MPa and flexural strength ranging from 2.55 to 2.93 MPa. The results demonstrate that low-alkaline pretreatment—particularly with 0.5% NaOH—allows for the effective reuse of WWTP waste sand (code 19 08 02) in cement mortars based on CEM I 42.5 R, achieving performance comparable to conventional materials. Although higher concentrations, such as 2% NaOH, are commonly recommended or required by standards for the removal of organic matter from fine aggregates, the results suggest that lower concentrations (e.g., 0.5%) may offer a better balance between cleaning effectiveness and mechanical performance. Nevertheless, 2% NaOH remains the obligatory reference level in some standard testing protocols for fine aggregate purification. Full article
(This article belongs to the Special Issue Sustainable Development of Energy and Environment)
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18 pages, 3071 KB  
Article
Predicting the Uniaxial Compressive Strength of Cement Paste: A Theoretical and Experimental Study
by Chunming Lian, Xiong Zhang, Lu Han, Weijun Wen, Lifang Han and Lizhen Wang
Materials 2025, 18(15), 3565; https://doi.org/10.3390/ma18153565 - 30 Jul 2025
Cited by 5 | Viewed by 1517
Abstract
This study presents a progressive strength prediction model for cement paste based on the hypothesis that compressive strength is governed by the microstructural compactness of hydration products. A three-stage modeling framework was developed: (1) a semi-empirical model for pure cement paste incorporating water-to-cement [...] Read more.
This study presents a progressive strength prediction model for cement paste based on the hypothesis that compressive strength is governed by the microstructural compactness of hydration products. A three-stage modeling framework was developed: (1) a semi-empirical model for pure cement paste incorporating water-to-cement ratio and paste density; (2) a density-corrected effective water–cement ratio w/ceff that accounts for the physical effects of mineral additives including fly ash, slag, and limestone powder; and (3) a hydration-informed strength model incorporating curing age and temperature through an equivalent hydration degree αte. Experimental validation using over 60 cement paste mixes demonstrated high predictive accuracy, with coefficients of determination up to 0.97. The proposed model unifies the influence of binder composition, packing density, and curing conditions into a physically interpretable and practically applicable formulation. It enables early-age strength prediction of blended cementitious systems using only routine mix and density parameters, supporting performance-based mix design and optimization. The methodology provides a robust foundation for extending compactness-based modeling to more complex cementitious materials and structural applications. Full article
(This article belongs to the Section Construction and Building Materials)
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21 pages, 2798 KB  
Article
Degradation Law of Long-Term Performance in In-Service Emulsified Asphalt Cold Recycled Mixtures
by Bingyang Wu, Shuai Wang, Ziqi Ma, Hui Zhao and Hengkang Zhu
Processes 2025, 13(5), 1561; https://doi.org/10.3390/pr13051561 - 18 May 2025
Viewed by 930
Abstract
To investigate the performance degradation of emulsified asphalt cold recycled mixtures (CRM) during service, this study selected a 10 km section of the cold recycled layer (CRL) from the Changjiu Expressway reconstruction project as the research subject. The deterioration patterns of key pavement [...] Read more.
To investigate the performance degradation of emulsified asphalt cold recycled mixtures (CRM) during service, this study selected a 10 km section of the cold recycled layer (CRL) from the Changjiu Expressway reconstruction project as the research subject. The deterioration patterns of key pavement performance indicators—including the Pavement Condition Index (PCI), Riding Quality Index (RQI), Rutting Depth Index (RDI), and Pavement Structure Strength Index (PSSI)—were analyzed in relation to cumulative equivalent axle loads over a 7-year service period. Concurrently, comparative evaluations were conducted on the mechanical properties, water stability, high-temperature performance, low-temperature crack resistance, and fatigue characteristics between in-service and laboratory-prepared emulsified asphalt CRM. The results demonstrate that after seven years of service, the emulsified asphalt cold recycled pavement maintained excellent performance levels, with PCI, RQI, RDI, and PSSI values of 92.6 (excellent), 90.1 (excellent), 88.5 (good), and 93.4 (excellent), respectively. Notably, while the indirect tensile strength and unconfined compressive strength of the CRL increased with prolonged service duration, other performance metrics—including the tensile strength ratio, shear strength, fracture work, and fracture energy—exhibited an initial improvement followed by gradual deterioration. Additionally, increased traffic loading during service led to a reduction in the residual fatigue life of the CRM. Interestingly, the study observed a temporary improvement in the fatigue performance of CRM during the service period. This phenomenon can be attributed to three key mechanisms: (1) continued cement hydration, (2) secondary hot compaction effects, and (3) diffusion and rejuvenation between fresh and aged asphalt binders. These processes collectively contributed to the partial recovery of aged asphalt strength, thereby improving both the mechanical properties and overall road performance of the CRM. The findings confirm that cold recycled pavements exhibit remarkable durability and maintain a high service level over extended periods. Full article
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25 pages, 12319 KB  
Article
Possibilities of K-Value Determination for Active Admixtures with Respect to Durability
by Petr Šperling, Rudolf Hela, Adam Hubáček, Tereza Stará and Richard Dvořák
Materials 2025, 18(10), 2227; https://doi.org/10.3390/ma18102227 - 12 May 2025
Viewed by 1221
Abstract
This paper discusses the possibility of determining k-values for active admixtures concerning durability factors such as the depth of penetration of water under pressure and the depth of carbonation of cement mortars with fly ash. The k-value considers the use of active admixtures [...] Read more.
This paper discusses the possibility of determining k-values for active admixtures concerning durability factors such as the depth of penetration of water under pressure and the depth of carbonation of cement mortars with fly ash. The k-value considers the use of active admixtures in concrete when calculating the water/cement ratio and the equivalent amount of binder. Currently, only the effect of the active admixture on the compressive strength of concrete and cement mortars is considered when determining the k-value, but not the effect of the active admixture on durability. To account for the influence of durability factors on the determination of the k-value, the mathematical functions of the property, dependent on the water/cement ratio and the age of the cement mortar, were constructed using regression analysis. From the determined functions, it was then possible to use an optimisation problem to determine the k-value so the difference between the actual measurement and calculated depth of pressure water seepage or carbonation was as small as possible. A high coefficient of determination of 0.9855 was achieved for the pressure water seepage depth function, but the coefficient of determination for the carbonation depth was lower. Full article
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15 pages, 2302 KB  
Article
Study on Preparation and Properties of Alkali-Activated Foamed Concrete
by Luke Qin, Liuyong Zheng, Chunxiang Guo, Zhengge Shao, Changchi Mou and Xiangcheng Zhang
Processes 2025, 13(1), 64; https://doi.org/10.3390/pr13010064 - 31 Dec 2024
Cited by 3 | Viewed by 2448
Abstract
In response to global energy, resource, and climate challenges, foamed concrete—a sustainable, low-carbon building material—offers advantages due to its lightweight nature and high thermal insulation. This study focused on alkali-activated foamed concrete (A07 grade, average density of 723 kg/m3) prepared from [...] Read more.
In response to global energy, resource, and climate challenges, foamed concrete—a sustainable, low-carbon building material—offers advantages due to its lightweight nature and high thermal insulation. This study focused on alkali-activated foamed concrete (A07 grade, average density of 723 kg/m3) prepared from slag and fly ash under alkaline conditions. Using S95-grade slag powder and I-grade ground fine fly ash as raw materials, a sodium silicate and NaOH solution as the activator, and YS-200 composite cement foaming agent, alkali-activated foamed concrete with a density grade of A07 was prepared by physical foaming. The effects of water–binder ratio, fly ash content, and alkali equivalent on compressive strength, water absorption, drying shrinkage, and frost resistance were investigated. With a dry density of 300–1800 kg/m3 (1/10 to 1/3 of conventional concrete), it reduced building weight by 25–40%. Full article
(This article belongs to the Section Materials Processes)
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11 pages, 1952 KB  
Article
A New Approach for Predicting Strength Based on Temperature-Time History Using Two-Parameter Maturity ANN Models
by Jerzy Wawrzeńczyk
Materials 2024, 17(24), 6157; https://doi.org/10.3390/ma17246157 - 17 Dec 2024
Cited by 1 | Viewed by 1190
Abstract
One widely used method to predict concrete strength development based on temperature variations during curing is the equivalent maturity time (te) method. This method uses the activation energy (Ea) as its key parameter, which reflects the cement’s sensitivity to temperature. However, research shows [...] Read more.
One widely used method to predict concrete strength development based on temperature variations during curing is the equivalent maturity time (te) method. This method uses the activation energy (Ea) as its key parameter, which reflects the cement’s sensitivity to temperature. However, research shows that the Ea value varies depending on factors such as cement type, water/cement ratio, temperature, and additives. The permanent subject of discussion is the question of what value of the Ea parameter should be assumed. In this paper, a new approach is proposed by using a neural network analysis method to develop a strength–temperature history model. It was assumed that the ANN-fc% = f(Q, E, T, t) model would have 4 inputs: hydration heat (Q), activation energy (Ea), temperature (T), and time (t). The research was conducted on mortars using 6 cements, at curing temperatures ranging from 5 to 35 °C, assessing strength over a 90 day period. The results showed that the ANN analysis method allows for estimating the relative compressive strength with sufficient accuracy. Analysis of the input nodes indicated that Q influences early strength gain, while Ea affects later strength development. The application of the ANN model for calculating strength based on temperature changes during maturation was illustrated. Full article
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14 pages, 2936 KB  
Article
Analytical Solution for Predicting the Elastic Modulus of a Cement Slurry System with the Effect of Calcium Dissolution
by Fengyan Qi, Wenbing Song, Zhiwei Chen and Jian Zhang
Materials 2024, 17(16), 3927; https://doi.org/10.3390/ma17163927 - 7 Aug 2024
Cited by 4 | Viewed by 1872
Abstract
The dissolution of calcium ions in concrete in a low-alkalinity environment is an important factor causing a significant increase in the porosity of internal concrete, leading to a deterioration in its mechanical properties and affecting the durability of the concrete structure. In order [...] Read more.
The dissolution of calcium ions in concrete in a low-alkalinity environment is an important factor causing a significant increase in the porosity of internal concrete, leading to a deterioration in its mechanical properties and affecting the durability of the concrete structure. In order to improve the reliability of concrete durability design and significantly increase the service life of concrete structures located in soft water environments, it is crucial to establish an analytical method to predict the elastic modulus (Edc) of cement slurry systems suffering from calcium dissolution. Firstly, the hydrated cement particles are regarded as a three-phase composite sphere composed of unhydrated cement particles (UC), a high-density hydrated layer (H-HL), and a low-density hydrated layer (L-HL). By introducing the equivalent inclusion phase (EQ) composed of UC and H-HL, the three-phase composite sphere model can be simplified into an equivalent hydrated cement particle model composed of EQ and L-HL. Finally, the Edc of the two-phase composite sphere composed of the equivalent hydrated cement particles and the porosity of the dissolved cement slurry system are solved by using elasticity theory. The effectiveness of the developed analytical method is verified by comparing it with third-party numerical results. Based on this method, the effects of hydration degree, volume ratio of calcium hydroxide (CH) to hydrated calcium silicate (C-S-H), and volume ratio of inner C-S-H to outer C-S-H on the Edc of the dissolved cement slurry system are analyzed. The parameter analysis indicates that among the three influencing parameters, the hydration degree has the greatest effect on the Edc of the dissolved cement slurry system. This study provides an analytical method for predicting Edc, which can provide some references for the durability design of concrete after calcium dissolution. Full article
(This article belongs to the Special Issue Advances in Durability of Construction Materials)
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20 pages, 3819 KB  
Article
Development of Negative-Temperature Cement Emulsified Asphalt Spraying Materials Based on Spraying Performance and Rheological Parameters
by Yitong Hou, Kaimin Niu, Bo Tian, Junli Chen and Xueyang Li
Materials 2024, 17(13), 3137; https://doi.org/10.3390/ma17133137 - 26 Jun 2024
Cited by 2 | Viewed by 1757
Abstract
To develop a cement emulsified asphalt composite (CEAC) that can be sprayed under a plateau negative temperature environment, the effects of the water–solid ratio, calcium aluminate cement substitution rate, emulsified asphalt content, sand–binder ratio, and polyvinyl alcohol (PVA) fiber content on the spraying [...] Read more.
To develop a cement emulsified asphalt composite (CEAC) that can be sprayed under a plateau negative temperature environment, the effects of the water–solid ratio, calcium aluminate cement substitution rate, emulsified asphalt content, sand–binder ratio, and polyvinyl alcohol (PVA) fiber content on the spraying performance and rheological parameters of CEAC were explored through the controlled variable method. Additionally, the correlation between the spraying performance and rheological parameters of CEAC was established, and the optimal proportion of CEAC was determined. Then, the difference in frost resistance and pore structure between the cement slurry (CS) without emulsified asphalt and CEAC at the optimum proportion was analyzed. The results showed that the optimum proportions for sprayed CEAC were 0.14 water–solid ratio, 0.5 sand–binder ratio, 25% substitution of calcium aluminate cement, 5% emulsified asphalt content, and 1.5% PVA fiber volume mixing. The yield stress and plastic viscosity of CEAC were positively correlated with the build-up thickness, whereas the rebound rate and the latter showed a negative correlation. The spraying performance may be described by the rheological parameters; the ranges of yield stress and plastic viscosity of 2.37–3.95 Pa·s and 77.42–108.58 Pa, respectively, produced the best spray ability. After undergoing an equivalent number of freeze–thaw cycles, CEAC exhibited lower mass and strength loss rates compared to CS, thereby demonstrating superior frost resistance. In addition, the pore structure analysis showed that the difference in capillary and macropore contents was the main reason for the variability in frost resistance between CS and CEAC. Full article
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19 pages, 5638 KB  
Article
Performance Study of Black Shale Modified Soil for Road Use Based on Eshelby–Mori–Tanaka Theory
by Min Hu, Zhangduo Huang, Jiejin Chen, Yipeng Guo, Yichao Zhou, Dashun Liu and Rong Guo
Appl. Sci. 2024, 14(4), 1636; https://doi.org/10.3390/app14041636 - 18 Feb 2024
Cited by 5 | Viewed by 2538
Abstract
Black shale, as a type of soft rock, exhibits high strength when freshly exposed. However, it easily disintegrates upon contact with water, making it unsuitable for direct use in roadbed construction. Using it as discarded material not only increases construction costs but also [...] Read more.
Black shale, as a type of soft rock, exhibits high strength when freshly exposed. However, it easily disintegrates upon contact with water, making it unsuitable for direct use in roadbed construction. Using it as discarded material not only increases construction costs but also pollutes the environment. Therefore, the reuse and modification of black shale have become particularly important. Based on the theory of composite material equivalent inclusions, this study investigates the strength and water stability characteristics of black shale gravel after being mixed with cement and compacted with clay. The results show that the strength of cemented soil increases linearly with the cement content. The water absorption properties of the modified soils with different amounts of black shale added are similar, with an average water absorption rate of about 2.53%. The strength of black shale modified soil is generally positively correlated with the cement content, although the linear correlation is not significant. The modified black shale soil used in the experiment is suitable for the subgrade of medium- and light-grade secondary roads and below. The recommended mass ratio is Mshale:Mclay:Mcement = 70:21:9. The unconfined compressive strength of the material under 7-day curing is 1.36 MPa. The relationship between the strength of modified soil, clay strength, cement content, and gravel addition has been established, clarifying the physical significance of each parameter. The “drying and soaking” cycle can accelerate the strength degradation of modified soil. It is recommended to strengthen the construction of roadbed drainage facilities during construction to maintain a stable and dry environment for the modified soil as a roadbed filling material. The research results not only provide clear technical indicators for the reuse of discarded black shale in engineering but also serve as a basis for proportion of crushed stone discarded material as roadbed fill. Full article
(This article belongs to the Section Civil Engineering)
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17 pages, 7751 KB  
Article
Effects of Manufactured Sand and Steam-Curing Temperature on the Compressive Strength of Recycled Concrete with Different Water/Binder Ratios
by Xiaolin Liu, Xinjie Wang, Tianrui Zhang, Pinghua Zhu and Hui Liu
Materials 2023, 16(24), 7635; https://doi.org/10.3390/ma16247635 - 14 Dec 2023
Cited by 3 | Viewed by 2463
Abstract
New building materials (manufactured sand and recycled coarse aggregates) can conserve raw materials and protect the environment. Prefabricated members can shorten the construction time of a structure. To use manufactured sand and recycled coarse aggregate in the preparation of precast member concrete, an [...] Read more.
New building materials (manufactured sand and recycled coarse aggregates) can conserve raw materials and protect the environment. Prefabricated members can shorten the construction time of a structure. To use manufactured sand and recycled coarse aggregate in the preparation of precast member concrete, an economical and practical steam-curing scheme must be developed such that the compressive strength of precast manufactured sand recycled concrete (MRC) meets the requirements for hoisting. The effects of different steam-curing temperatures (standard curing, 40 °C, 50 °C, 60 °C, 70 °C, and 80 °C) on the compressive strength of MRC with three water/binder ratios (W/B) (0.46, 0.42, and 0.38) were studied. In addition, the microstructure of MRC was examined using a scanning electron microscope. The equivalent age–compressive strength model was used to estimate the recycled concrete with manufactured sand. The results showed that the strength of MRC with a water–cement ratio of 0.46, 0.42, and 0.38 reached 33.9, 38.7, and 45.1 MPa, respectively, after 28 days of standard curing. The results also indicated that an increase in the steam-curing temperature had a positive effect on the early compressive strength of MRC and a negative effect on the 28 d compressive strength. This behavior was more obvious for MRC with a low W/B ratio. For MRC with a W/B of 0.46, 0.42, and 0.38, after steam-curing for 6 h, the compressive strength reached 32–65%, 36–70%, and 40–77% of the design strength, respectively. The optimum steam-curing temperatures for MRC with W/B of 0.46, 0.42, and 0.38 were 60 °C, 60 °C, and 50 °C. A decrease in W/B has a negative impact on the accuracy of MRC estimation using the equivalent age–compressive strength model. The maximum deviation of the prediction was within 10%, and the accuracy of the model was acceptable. This study provides a useful reference for the production of prefabricated MRC components in factories and subsequent construction. Full article
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