Search Results (433)

Newton’s law of cooling requires a reference temperature ($T_{ref}$) to define the heat-transfer coefficient ($h$). For external flows with multiple temperatures in the freestream, obtaining $T_{ref}$ is a challenge. One widely used method, referred to as the adiabatic-wall (AW) method, obtains $T_{ref}$ by requiring the surface of the solid exposed to convective heat transfer to be adiabatic. Another widely used method, referred to as the linear-extrapolation (LE) method, obtains $T_{ref}$ by measuring/computing the heat flux ($q_s^{\prime \prime }$) on the solid surface at two different surface temperatures ($T_s$) and then linearly extrapolating to $q_s^{\prime \prime }=0$. A third recently developed method, referred to as the state-space (SS) method, obtains $T_{ref}$ by probing the temperature space between the highest and lowest in the flow to account for the effects of $T_s$ or $q_s^{\prime \prime }$ on $T_{ref}$. This study examines the foundation and accuracy of these methods via a test problem involving film cooling of a flat plate where $q_s^{\prime \prime }$ switches signs on the plate’s surface. Results obtained show that only the SS method could guarantee a unique and physically meaningful $T_{ref}$ where $T_s=T_{ref}$ on a nonadiabatic surface $q_s^{\prime \prime }=0$. The AW and LE methods both assume $T_{ref}$ to be independent of $T_s$, which the SS method shows to be incorrect. Though this study also showed the adiabatic-wall temperature, $T_{AW}$, to be a good approximation of $T_{ref}$ (<10% relative error), huge errors can occur in $h$ about the solid surface where $|T_s-T_{AW}|$ is near zero because where $T_s=T_{AW}$, $q_s^{\prime \prime }\ne 0$. Full article

To compensate for the instability of renewable energy sources during China’s energy transition, large thermal power plants must provide critical operational flexibility, primarily through deep peaking. To investigate the combustion performance and wear and tear of a 600 MW pulverized coal boiler under deep peaking, the gas–solid flow characteristics and distributions of flue gas temperature, wall heat flux, and wall wear rate in a 600 MW tangentially fired pulverized coal boiler under variable loads (353 MW, 431 MW, 519 MW, and 600 MW) are investigated in this study employing computational fluid dynamics numerical simulation method. Results demonstrate that increasing the boiler load significantly amplifies gas velocity, wall heat flux, and wall wear rate. The maximum gas velocity in the furnace rises from 20.9 m·s⁻¹ (353 MW) to 37.6 m·s⁻¹ (600 MW), with tangential airflow forming a low-velocity central zone and high-velocity peripheral regions. Meanwhile, the tangential circle diameter expands by ~15% as the load increases. The flue gas temperature distribution exhibits a “low-high-low” profile along the furnace height. As the load increases from 353 MW to 600 MW, the primary combustion zone’s peak temperature rises from 1750 K to 1980 K, accompanied by a ~30% expansion in the coverage area of the high-temperature zone. Wall heat flux correlates strongly with temperature distribution, peaking at 2.29 × 10⁵ W·m⁻² (353 MW) and 2.75 × 10⁵ W·m⁻² (600 MW) in the primary combustion zone. Wear analysis highlights severe erosion in the economizer due to elevated flue gas velocities, with wall wear rates escalating from 3.29 × 10⁻⁷ kg·m⁻²·s⁻¹ (353 MW) to 1.23 × 10⁻⁵ kg·m⁻²·s⁻¹ (600 MW), representing a 40-fold increase under full-load conditions. Mitigation strategies, including ash removal optimization, anti-wear covers, and thermal spray coatings, are proposed to enhance operational safety. This work provides critical insights into flow field optimization and wear management for large-scale coal-fired boilers under flexible load operation. Full article

The escalating heat flux densities in high-performance electronics necessitate superior thermal management. This study enhanced pool-boiling heat transfer, a method offering high heat removal capacity, by leveraging Binder Jetting 3D Printing (BJ3DP) to create complex porous copper structures without the need for chemical treatments. This approach enables a reliable utilization of phenomena like capillarity for improved performance. Three types of porous copper structures, namely Large Lattice, Small Lattice, and Staggered, were fabricated on pure copper substrates and tested via pool boiling of de-ionized and de-gassed water at atmospheric pressure. Compared to a plain polished copper surface, which exhibited a critical heat flux (CHF) of 782 kW/m² at a wall superheat of 18 K, the 3D-printed porous copper surfaces showed significantly improved heat transfer performance. The Staggered surface achieved a conventional CHF of 2342.4 kW/m² (a 199.7% enhancement) at a wall superheat of 24.6 K. Notably, the Large Lattice and Small Lattice structures demonstrated exceptionally stable boiling without reaching the typical catastrophic CHF within the experimental parameters. These geometries continued to increase in heat flux, reaching maximums of 2397.7 kW/m² (206.8% higher at a wall superheat of 55.6 K) and 2577.2 kW/m² (229.7% higher at a wall superheat of 39.5 K), respectively. Subsequently, a gradual decline in heat flux was observed with an increasing wall superheat, demonstrating an outstanding resistance to the boiling crisis. These improvements are attributed to the formation of distinct vapor–liquid pathways within the porous structures, which promotes the efficient rewetting of the heated surface through capillary action. This mechanism supports a highly efficient, self-sustaining boiling configuration, emphasizing the superior rewetting and vapor management capabilities of these 3D-printed porous structures, which extend the boundaries of sustained high heat flux performance. The porous surfaces also demonstrated a higher heat transfer coefficient (HTC), particularly at lower heat fluxes (≤750 kW/m²). High-speed digital camera visualization provided further insight into the boiling phenomenon. Overall, the findings demonstrate that these BJ3DP structured surfaces produce optimized vapor–liquid pathways and capillary-enhanced rewetting, offering significantly superior heat transfer performance compared to smooth surfaces and highlighting their potential for advanced thermal management. Full article

The ongoing efforts to convert High-Performance Research Reactors (HPRRs) using Highly Enriched Uranium (HEU) to Low-Enriched Uranium (LEU) fuel require reliable thermal–hydraulic assessments of modified core designs. The involute-shaped fuel plates used in several major HPRRs present unique modeling challenges due to their compact core geometries and high heat flux conditions. This study evaluates the capability of three commercial CFD tools, STAR-CCM+, COMSOL, and ANSYS CFX, to predict cladding-to-coolant heat transfer using Reynolds-Averaged Navier–Stokes (RANS) methods within the thermal–hydraulic regimes of involute-shaped plate reactors. Broad sensitivity analysis was conducted across a range of reactor-relevant parameters using two turbulence models ($k-ϵ$ and $k-\omega$ SST) and different near-wall treatment strategies. The results were benchmarked against the Sieder–Tate correlation and experimental data from historic studies. The codes produced consistent results, showing good agreement with the empirical correlation of Sieder–Tate and the experimental measurements. The findings support the use of these commercial CFD codes as effective tools for assessing the thermal–hydraulic performance of involute-shaped plate HPRRs and guide future LEU core development. Full article

This article uses FLUENT to construct a two-dimensional axisymmetric numerical model of a cryogenic hydrogen charging pipeline. By loading with initial temperature gradient and transient initial pressure disturbance, the basic characteristics of low-temperature hydrogen Taconis thermoacoustic oscillation are calculated, including temperature, heat flux density distribution, pressure amplitude, and frequency. The instability boundary of hydrogen TAO is also obtained. The results show that (1) the temperature distribution and flow characteristics of the gas inside the pipeline exhibit significant periodic changes. In the first half of the oscillation period, the cold-end gas moves towards the end of the pipeline. Low-viscosity cold hydrogen is easily heated and rapidly expands. In the second half of the cycle, the expanding cold gas pushes the hot-end gas to move towards the cold end, forming a low-pressure zone and causing gas backflow. (2) Thermoacoustic oscillation can also cause additional thermal leakage on the pipeline wall. The average heat flux during one cycle is 1150.1 W/m² for inflow and 1087.7 W/m² for outflow, with a net inflow heat flux of 62.4 W/m². (3) The instability boundary of the system is mainly determined by the temperature ratio of the cold and hot ends α, temperature gradient β, and length ratio of the cold and hot ends ξ. Increasing the pipe diameter and minimizing the pipe length can effectively weaken the amplitude of thermoacoustic oscillations. This study provides theoretical support for predicting thermoacoustic oscillations in low-temperature hydrogen transport pipeline systems and offers insights for system stability control and design verification. Full article

A novel externally heated retort for Jimsar oil shale resources is proposed, and the symmetrical mathematical model of the transport process in the retort is established through intensively studying the mechanisms of shale gas flows, heat transfer, and pyrolysis reactions in the retort. The descriptions of axial and radial movements and temperature of oil shale and gases, and the distribution of pyrolysis reaction and yielding of gaseous products and semi-coke in various regions of the retort are simulated. The results show that oil shale can pyrolyze gradually from the region near the wall to the core region of the retorting chamber and pyrolyze completely at the bottom of the retorting zone through receiving the heat flux transferring from the combustion channels. The final pyrolysis temperature of oil shale is 821.05 K, and the outlet temperature of semi-coke cooled by cold recycled gas is 676.35 K, which are in agreement with the design requirements. In total, 75 toil shales can be retorted in one retorting chamber per day, and the productivity of the retort can be increased by increasing the number of retorting chambers. The fuel self-sufficiency rate of this externally heated oil shale retort can reach 82.83%. Full article

Gas turbines in land-based microgrids and shipboard-isolated power grids frequently face operational challenges, such as the startup and shutdown of high-power equipment and sudden load fluctuations, which significantly impact their performance. To examine the dynamic behavior of gas turbines under transitional operating conditions, a three-dimensional computational fluid dynamic simulation is employed to create a model of the gas turbine rotor, incorporating thermal inertia, which is then analyzed in conjunction with three-dimensional finite element methods. The governing equations of the flow field are discretized, providing results for the flow and temperature fields throughout the entire flow path. A hybrid approach, combining temperature differences and heat flux density, is applied to set the thermal boundary conditions for the walls, with the turbine’s operational state determined based on the direction of heat transfer. Additionally, mesh division techniques and turbulence models are selected based on the geometric dimensions and operating conditions of the compressor and turbine. The simulation results reveal that thermal inertia induces a shift in the dynamic characteristics of the rotor components. Under the same heat transfer conditions, variations in rotational speed have a minimal impact on the shift in the characteristic curve. The working fluid temperature inside the compressor components is lower, with a smaller temperature difference from the wall, resulting in less intense heat transfer compared to the turbine components. Overall, heat transfer accounts for only about 0.1% of the total enthalpy at the inlet. When heat exchange occurs between the working fluid and the walls, around 6–15% of the exchanged heat is converted into changes in technical work, with this percentage increasing as the temperature difference rises. Full article

Thermochemical nonequilibrium significantly affects the accurate simulation of the aerothermal environment surrounding a hypersonic reentry vehicle entering Earth’s atmosphere during deep space exploration missions. The different heat transfer modes corresponding to each internal energy mode and chemical diffusion have not been sufficiently analyzed. The existing dimensionless correlations for stagnation point aerodynamic heating do not account for thermochemical nonequilibrium effects. This study employs an in-house high-fidelity solver PHAROS (Parallel Hypersonic Aerothermodynamics and Radiation Optimized Solver) to simulate the hypersonic thermochemical nonequilibrium flows over a standard sphere under both super-catalytic and non-catalytic wall conditions. The total stagnation point heat flux and different heating modes, including the translational–rotational, vibrational–electronic, and chemical diffusion heat transfers, are all identified and analyzed. Stagnation point aerodynamic heating correlations have been modified to account for the thermochemical nonequilibrium effects. The results further reveal that translational–rotational and chemical diffusion heat transfers dominate the total aerodynamic heating, while vibrational–electronic heat transfer contributes only about 5%. This study contributes to the understanding of aerodynamic heating principles and thermal protection designs for future hypersonic reentry vehicles. Full article

Medium- and large-scale heat sinks are critical for thermal load management in high-performance systems. However, their high heat flux densities and limited space complicate cooling, leading to risks of overheating, performance degradation, or failure. This study employs the Cascaded Lattice Boltzmann Method (CLBM) to enhance their thermal performance. This numerical approach is known for being stable, accurate when dealing with complex boundaries, and efficient when computing in parallel. The numerical code was validated against a benchmark configuration and an experimental setup to ensure its reliability and accuracy. While previous studies have explored mixed convection in cavities or heat sinks, few have addressed configurations involving side air injection and boundary conditions periodicity in the transition-to-turbulent regime. This gap limits the understanding of realistic cooling strategies for compact systems. Focusing on mixed convection in the transition-to-turbulent regime, where buoyancy and forced convection interact, the study investigates the impact of Rayleigh number values ($5\times {10}^7$ to $5\times {10}^8$) and Reynolds number values (${10}^3$ to $3\times {10}^3$) on heat transfer. Simulations were conducted in a rectangular cavity with periodic boundary conditions on the vertical walls. Two heat sources are located on the bottom wall ($T_h$ = 50 °C). Two openings, one on each side of the two hot sources, force a jet of fresh air in from below. An opening at the level of the cavity ceiling’s axis of symmetry evacuates the hot air. Mixed convection drives the flow, exhibiting complex multicellular structures influenced by the control parameters. Calculating the average Nusselt number (Nu) across the surfaces of the heat sink reveals significant dependencies on the Reynolds number. The proposed correlation between Nu and Re, developed specifically for this configuration, fills the current gap and provides valuable insights for optimizing heat transfer efficiency in engineering applications. Full article

This study employs Direct Numerical Simulation (DNS) to investigate the flow and heat transfer characteristics in a compressor blade passage at five Reynolds numbers ($Re=1.091\times {10}^5$, $1.229\times {10}^5$, $1.367\times {10}^5$, $1.506\times {10}^5$, and $1.645\times {10}^5$). A recent method based on local inviscid velocity reconstruction is applied to define and calculate boundary layer parameters, whereas the Rortex vortex identification method is used to analyze turbulent vortical structures. Results indicate that $Re$ significantly affects separation bubble size, transition location, and reattachment behavior, thereby altering wall heat transfer characteristics. On the pressure surface, separation and early transition are observed at higher $Re$, with the Nusselt number ($Nu$) remaining high after transition. On the suction surfaces, separation occurs such that large-scale separation at low $Re$ reduces $Nu$, while reattachment combined with turbulent mixing at high $Re$ significantly increases $Nu$. Turbulent vortical structures enhance near-wall fluid mixing through induced ejection and sweep events, thereby promoting momentum and heat transport. As $Re$ increases, the vortical structures become denser with reduced scales and the peaks in heat flux move closer to the wall, thus improving convective heat transfer efficiency. Full article

To enhance the steam parameters of steam injection boilers during the thermal recovery of heavy oil while ensuring the safe and stable operation of boiler pipelines, this study conducted two-phase flow boiling numerical simulations in a horizontal heated tube with an inner diameter of 65 mm, using water and water vapor as working fluids. The analysis focused on the gas–liquid phase distribution, temperature profiles, near-wall fluid velocity, and pressure drop along both the axial and radial directions of the tube. Furthermore, the effects of heat flux density, mass flow rate, and inlet subcooling on these parameters were systematically investigated. The results reveal that higher heat fluxes intensify the velocity difference between the upper and lower tube walls and enlarge the temperature gradient across the wall surface. A reduction in mass flow rate increases the gas phase fraction within the tube and causes the occurrence of identical flow patterns at earlier axial positions. Additionally, the onset of nucleate boiling shifts upstream, accompanied by an increase and upstream movement of the wall’s maximum temperature. An increase in inlet subcooling prolongs the time required for the working fluid mixture to reach saturation, thereby decreasing the gas phase fraction and delaying the appearance of the same flow patterns. Finally, preventive and control strategies for ensuring the safe operation of steam injection boiler pipelines during heavy oil recovery are proposed from the perspective of flow pattern regulation. Full article

The decommissioning of the Zion Nuclear Power Plant (NPP) provided a unique opportunity to harvest and study service-aged reactor pressure vessel (RPV) beltline materials. This work, conducted through the U.S. Department of Energy’s Light Water Reactor Sustainability (LWRS) Program, aims to improve the understanding of radiation-induced embrittlement to support extended nuclear plant operations. Material segments containing the Linde 80 flux, wire heat 72105 (WF-70) beltline weld and the A533B Heat B7835-1 base metal, obtained from the intermediate shell region with a peak fluence of 0.7 × 10¹⁹ n/cm² (E > 1.0 MeV), were extracted, cut into blocks, and machined into test specimens for mechanical and microstructural characterization. The segmentation process involved oxy-propane torch-cutting, followed by precision machining using wire saws and electrical discharge machining (EDM). A chemical composition analysis confirmed the expected variations in alloying elements, with copper levels being notably higher in the weld metal. The harvested specimens enable a detailed evaluation of through-wall embrittlement gradients, a comparison with the existing surveillance data, and the validation of predictive embrittlement models. This study provides critical data for assessing long-term reactor vessel integrity, informing aging-management strategies, and supporting regulatory decisions to extend the life of nuclear plants. This article is a revised and expanded version of a paper entitled, “Current Status of the Characterization of RPV Materials Harvested from the Decommissioned Zion Unit 1 Nuclear Power Plant”, PVP2017-65090, which was accepted and presented at the ASME 2017 Pressure Vessels and Piping Conference, Waikoloa, HI, USA, 16–20 July 2017. Full article

The following study investigated the melting behavior of coconut oil as a phase-change material in shell-and-tube and shell-and-coil thermal energy storage systems. The primary objective was to deepen the understanding of PCM melting dynamics under varying boundary conditions, aiming to optimize TES designs for renewable energy applications. This research addresses a gap in understanding how different heat-transfer configurations and boundary conditions affect melting efficiency. Experimental setups included two distinct heat-transfer surfaces in a cylindrical shell—a copper tube and a copper coil—tested under constant wall temperatures (34 °C for the tube, 33 °C for the coil) and constant heat flux (597 W/m² for the coil). Findings reveal that melting under constant heat flux takes approximately twice as long as under constant wall temperatures, underscoring the critical role of heat-transfer conditions in TES performance. The liquid fraction was estimated using two approaches: image-based analysis and the volume-averaged temperature method. The former proved less reliable due to geometric limitations, particularly when the heat-transfer surface was distant from the shell wall. Conversely, the latter yielded higher accuracy, especially in the shell-and-tube setup. Due to the scarcity of correlations for constant heat-flux conditions, the novel contribution of this work is the development of a modified semi-empirical correlation for the shell-and-coil TES system. For this purpose, an existing model, which demonstrated strong alignment with experimental data, was adapted. The findings suggest that slower melting under constant heat flux could benefit applications needing sustained heat release, like solar energy systems. Future work could investigate additional PCMs or novel geometries to further improve TES efficiency and scalability. Full article

Theoretical U-values, which measure thermal transmittance, can be calculated based on the thermal parameters of an opaque element’s layers. However, practical measurements are essential to validate these theoretical values. The heat flux meter (HFM) method, is a widely accepted standard for such measurements. Despite its prevalence, the HFM method faces challenges, including wall surface roughness, ensuring proper contact between measurement devices and surfaces, and weather-related fluctuations. This study introduces a prototype system that employs a modified temperature-based method (TBM) to address these challenges. The paper provides a detailed comparison of thermal transmittance measurements obtained using both the modified TBM and the HFM method. The results showed U-value differences between the two methods. Additionally, these experimental findings were compared with theoretical calculations, highlighting the efficacy and potential of the modified TBM as an alternative approach for accurate U-value determination. Full article

This study investigates the synergistic effects of pulsed heat load and helium plasma irradiation on the surface damage evolution of high-purity tungsten, a candidate plasma-facing material (PFM) for future fusion reactors. Using a self-developed linear plasma device, tungsten samples were exposed to controlled single-pulse heat loads (32–124 MW·m⁻²) and helium plasma fluxes (7.76 × 10²²–2.40 × 10²³ ions·m⁻²·s⁻¹). SEM and XRD analyses revealed a progressive damage mechanism involving helium bubble formation, pit collapse, coral-like nanostructure evolution, and melting-induced restructuring. These surface changes were accompanied by grain refinement, lattice contraction, and peak shifts in the (110) diffraction plane. Mechanical testing showed a flux-dependent variation in hardness, with initial hardening followed by softening due to crack propagation. Surface reflectivity significantly declined with increasing load, indicating severe optical degradation. This work demonstrates the nonlinear coupling between thermal and irradiation effects in tungsten, offering new insights into damage accumulation under realistic reactor conditions. The findings highlight the dominant role of transient heat loads in driving structural and property changes and emphasize the importance of accounting for synergistic effects in material design. These results provide essential experimental data for optimizing PFMs in divertor and first-wall applications and suggest directions for future research into cyclic loading, long-term exposure, and microstructural recovery mechanisms. Full article