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Keywords = wall cleaning

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25 pages, 10123 KB  
Article
Fabrication of Micro-Holes with High Aspect Ratios in Cf/SiC Composites Using Coaxial Waterjet-Assisted Nanosecond Laser Drilling
by Chenhu Yuan, Zenggan Bian, Yue Cao, Yinan Xiao, Bin Wang, Jianting Guo and Liyuan Sheng
Micromachines 2025, 16(7), 811; https://doi.org/10.3390/mi16070811 - 14 Jul 2025
Viewed by 363
Abstract
In the present study, the coaxial waterjet-assisted nanosecond laser drilling of micro-holes in Cf/SiC composites, coupled with nanosecond laser drilling in air for fabricating micro-holes with high aspect ratios, were investigated. The surface morphology, reaction products, and micro-hole shapes were thoroughly [...] Read more.
In the present study, the coaxial waterjet-assisted nanosecond laser drilling of micro-holes in Cf/SiC composites, coupled with nanosecond laser drilling in air for fabricating micro-holes with high aspect ratios, were investigated. The surface morphology, reaction products, and micro-hole shapes were thoroughly examined. The results reveal that, for the coaxial waterjet-assisted nanosecond laser drilling of micro-holes in the Cf/SiC composite, the increasing of waterjet velocity enhances the material removal rate and micro-hole depth, but reduces the micro-hole diameter and taper angle. The coaxial waterjet isolates the laser-ablated region and cools down the corresponding region rapidly, leading to the formation of a mixture of SiC, SiO2, and Si on the surface. As the coaxial waterjet velocity increases, the morphology of residual surface products changes from a net-like structure to individual spheres. Coaxial waterjet-assisted nanosecond laser drilling, with a waterjet velocity of 9.61 m/s, achieves micro-holes with a good balance between efficiency and quality. For the fabrication of micro-holes with a high aspect ratio in Cf/SiC composites, micro-holes fabricated by nanosecond laser drilling in air exhibit obvious taper features, which should be ascribed to the combined effects of spattering slag, plasma, and energy dissipation. The application of coaxial waterjet-assisted nanosecond laser drilling on micro-holes fabricated by laser drilling in air effectively expands the hole diameter. The fabricated micro-holes have very small taper angles, with clean wall surfaces and almost no reaction products. This approach, combining nanosecond laser drilling in air followed by coaxial waterjet-assisted nanosecond laser drilling, offers a promising technique for fabricating high-quality micro-holes with high aspect ratios in Cf/SiC composites. Full article
(This article belongs to the Special Issue Optical and Laser Material Processing, 2nd Edition)
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16 pages, 18636 KB  
Article
Design of a Modular Wall-Climbing Robot with Multi-Plane Transition and Cleaning Capabilities
by Boyu Wang, Weijian Zhang, Jianghan Luo and Qingsong Xu
Biomimetics 2025, 10(7), 450; https://doi.org/10.3390/biomimetics10070450 - 8 Jul 2025
Viewed by 618
Abstract
This paper presents the design and development of a new modular wall-climbing robot—Modular Wall Climbing-1 (MC-1)—for solving the problem of autonomous wall switching observed in wall-climbing robots. Each modular robot is capable of independently adhering to vertical surfaces and maneuvering, making it a [...] Read more.
This paper presents the design and development of a new modular wall-climbing robot—Modular Wall Climbing-1 (MC-1)—for solving the problem of autonomous wall switching observed in wall-climbing robots. Each modular robot is capable of independently adhering to vertical surfaces and maneuvering, making it a fully autonomous robotic system. Multiple modules of MC-1 are connected by an electromagnet-based magnetic attachment method, and wall transitions are achieved using a servo motor mechanism. Moreover, an ultrasonic sensor is employed to measure the unknown wall-inclination angle. Mechanical analysis is conducted for MC-1 at rest individually and in combination to determine the required suction force. Experimental investigations are performed to assess the robot’s crawling ability, loading capacity, and wall-transition performance. The results demonstrate that the MC-1 robot is capable of multi-angle wall transitions for executing multiple tasks. It provides a new approach for wall-climbing robots to collaborate during wall transitions through a quick attachment-and-disassembly device and an efficient wall detection method. Full article
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29 pages, 5956 KB  
Article
Energy Sustainability, Resilience, and Climate Adaptability of Modular and Panelized Buildings with a Lightweight Envelope Integrating Active Thermal Protection. Part 1—Parametric Study and Computer Simulation
by Veronika Mučková, Daniel Kalús, Simon Muhič, Zuzana Straková, Martina Mudrá, Anna Predajnianska, Mária Füri and Martin Bolček
Coatings 2025, 15(7), 756; https://doi.org/10.3390/coatings15070756 - 25 Jun 2025
Viewed by 605
Abstract
Modular and prefabricated buildings are advantageous in terms of construction, transport, energy efficiency, fixed costs, and the use of environmentally friendly materials. Our research aims to analyze, evaluate, and optimize a lightweight perimeter structure with an integrated active thermal protection (ATP). We have [...] Read more.
Modular and prefabricated buildings are advantageous in terms of construction, transport, energy efficiency, fixed costs, and the use of environmentally friendly materials. Our research aims to analyze, evaluate, and optimize a lightweight perimeter structure with an integrated active thermal protection (ATP). We have developed a mathematical–physical model of a wall fragment, in which we have analyzed several variants through a parametric study. ATP in the energy function of a thermal barrier (TB) represents a high potential for energy savings. Cold tap water (an average temperature of +6 °C, thermal untreated) in the ATP layer of the investigated building structure increases its thermal resistance by up to 27.24%. The TB’s mean temperature can be thermally adjusted to a level comparable to the heated space (e.g., +20 °C). For the fragment under consideration, optimizing the axial distance between the pipes (in the ATP layer) and the insulation thickness (using computer simulation) reveals that a pipe distance of 150 mm and an insulation thickness of 100 mm are the most suitable. ATP has significant potential in the design of sustainable, resilient, and climate-adaptive buildings, thereby meeting the UN SDGs, in particular the Sustainable Development Goal 7 ‘Affordable and Clean Energy’ and the Goal 13 ‘Climate Action’. Full article
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18 pages, 3348 KB  
Article
Moderate-Temperature Pyrolysis Characteristics of Lump Coal Under Varying Coal Particle Sizes
by Yuanpei Luo, Luxuan Liu, Liangguo Lv, Shengping Zhang, Fei Dai, Hongguang Jin and Jun Sui
Energies 2025, 18(12), 3220; https://doi.org/10.3390/en18123220 - 19 Jun 2025
Viewed by 437
Abstract
Pyrolysis is an important methodology for achieving efficient and clean utilization of coal. Lump coal pyrolysis demonstrates distinct advantages over pulverized coal processing, particularly in enhanced gas yield and superior coke quality. As a critical parameter in lump coal pyrolysis, particle size significantly [...] Read more.
Pyrolysis is an important methodology for achieving efficient and clean utilization of coal. Lump coal pyrolysis demonstrates distinct advantages over pulverized coal processing, particularly in enhanced gas yield and superior coke quality. As a critical parameter in lump coal pyrolysis, particle size significantly influences heat transfer and mass transfer during pyrolysis, yet its governing mechanisms remain insufficiently explored. This research systematically investigates pyrolysis characteristics of the low-rank coal from Ordos, Inner Mongolia, across graded particle sizes (2–5 mm, 5–10 mm, 10–20 mm, and 20–30 mm) through pyrolysis experiments. Real-time central temperature monitoring of coal bed coupled with advanced characterization techniques—including X-ray diffraction (XRD), Raman spectroscopy, Brunauer–Emmett–Teller (BET) analysis, scanning electron microscopy (SEM), gas chromatography (GC), and GC–mass spectrometry (GC-MS)—reveals particle-size-dependent pyrolysis mechanisms. Key findings demonstrate that the larger particles enhance bed-scale convective heat transfer, accelerating temperature propagation from reactor walls to the coal center. However, excessive sizes cause significant intra-particle thermal gradients, impeding core pyrolysis. The 10–20 mm group emerges as optimal—balancing these effects to achieve uniform thermal attainment, evidenced by 20.99 vol% peak hydrogen yield and maximum char graphitization. Tar yield first demonstrates a tendency to rise and then decline, peaking at 14.66 wt.% for 5–10 mm particles. This behavior reflects competing mechanisms: enlarging particle size can improve bed permeability (reducing tar residence time and secondary reactions), but it can also inhibit volatile release and intensify thermal cracking of tar in oversized coal blocks. The BET analysis result reveals elevated specific surface area and pore volume with increasing particle size, except for the 10–20 mm group, showing abrupt porosity reduction—attributed to pore collapse caused by intense polycondensation reactions. Contrasting previous studies predominantly focused on less than 2 mm pulverized coal, this research selects large-size (from 2 mm to 30 mm) lump coal to clarify the effect of particle size on coal pyrolysis, providing critical guidance for industrial-scale lump coal pyrolysis optimization. Full article
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51 pages, 13105 KB  
Review
Current Status and Trends of Wall-Climbing Robots Research
by Shengjie Lou, Zhong Wei, Jinlin Guo, Yu Ding, Jia Liu and Aiguo Song
Machines 2025, 13(6), 521; https://doi.org/10.3390/machines13060521 - 15 Jun 2025
Viewed by 1753
Abstract
A wall-climbing robot is an electromechanical device capable of autonomous or semi-autonomous movement on intricate vertical surfaces (e.g., walls, glass facades, pipelines, ceilings, etc.), typically incorporating sensing and adaptive control systems to enhance task performance. It is designed to perform tasks such as [...] Read more.
A wall-climbing robot is an electromechanical device capable of autonomous or semi-autonomous movement on intricate vertical surfaces (e.g., walls, glass facades, pipelines, ceilings, etc.), typically incorporating sensing and adaptive control systems to enhance task performance. It is designed to perform tasks such as inspection, cleaning, maintenance, and rescue while maintaining stable adhesion to the surface. Its applications span various sectors, including industrial maintenance, marine engineering, and aerospace manufacturing. This paper provides a systematic review of the physical principles and scalability of various attachment methods used in wall-climbing robots, with a focus on the applicability and limitations of different attachment mechanisms in relation to robot size and structural design. For specific attachment methods, the design and compatibility of motion and attachment mechanisms are analyzed to offer design guidance for wall-climbing robots tailored to different operational tasks. Additionally, this paper reviews localization and path planning methods for wall-climbing robots, comparing graph search, sampling-based, and feedback-based algorithms to guide strategy selection across varying environments and tasks. Finally, this paper outlines future development trends in wall-climbing robots, including the diversification of locomotion mechanisms, hybridization of attachment systems, and advancements in intelligent localization and path planning. This work provides a comprehensive theoretical foundation and practical reference for the design and application of wall-climbing robots. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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32 pages, 7008 KB  
Article
Revealing the Roles of Heat Transfer, Thermal Dynamics, and Reaction Kinetics in Hydrogenation/Dehydrogenation Processes for Mg-Based Metal Hydride Hydrogen Storage
by Zhiqian Li, Min Zhang and Huijin Xu
Energies 2025, 18(11), 2924; https://doi.org/10.3390/en18112924 - 4 Jun 2025
Viewed by 691
Abstract
Hydrogen is critical for achieving carbon neutrality as a clean energy source. However, its low ambient energy density poses challenges for storage, making efficient and safe hydrogen storage a bottleneck. Metal hydride-based solid-state hydrogen storage has emerged as a promising solution due to [...] Read more.
Hydrogen is critical for achieving carbon neutrality as a clean energy source. However, its low ambient energy density poses challenges for storage, making efficient and safe hydrogen storage a bottleneck. Metal hydride-based solid-state hydrogen storage has emerged as a promising solution due to its high energy density, low operating pressure, and safety. In this work, the thermodynamic and kinetic characteristics of the hydrogenation and dehydrogenation processes are investigated and analyzed in detail, and the effects of initial conditions on the thermochemical hydrogen storage reactor are discussed. Multiphysics field modeling of the magnesium-based hydrogen storage tank was conducted to analyze the reaction processes. Distributions of temperature and reaction rate in the reactor and temperature and pressure during the hydrogen loading process were discussed. Radially, wall-adjacent regions rapidly dissipate heat with short reaction times, while the central area warms into a thermal plateau. Inward cooling propagation shortens the plateau, homogenizing temperatures—reflecting inward-to-outward thermal diffusion and exothermic attenuation, alongside a reaction rate peak migrating from edge to center. Axially, initial uniformity transitions to bottom-up thermal expansion after 60 min, with sustained high top temperatures showing nonlinear decay under t = 20 min intervals, where cooling rates monotonically accelerate. The greater the hydrogen pressure, the shorter the period of the temperature rise and the steeper the curve, while lower initial temperatures preserve local maxima but shorten plateaus and cooling time via enhanced thermal gradients. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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27 pages, 11167 KB  
Article
Integrating In Situ Non-Destructive Techniques and Colourimetric Analysis to Evaluate Pigment Ageing and Environmental Effects on Tibetan Buddhist Murals
by Xiyao Li, Erdong She, Jingqi Wen, Yan Huang and Jianrui Zha
Chemosensors 2025, 13(6), 202; https://doi.org/10.3390/chemosensors13060202 - 2 Jun 2025
Viewed by 1735
Abstract
The colour degradation of murals presents a significant challenge in the conservation of architectural heritage. Previous research has often concentrated on localized pigment changes while paying insufficient attention to the interaction between colour variation and indoor environmental conditions. Although non-destructive analytical techniques are [...] Read more.
The colour degradation of murals presents a significant challenge in the conservation of architectural heritage. Previous research has often concentrated on localized pigment changes while paying insufficient attention to the interaction between colour variation and indoor environmental conditions. Although non-destructive analytical techniques are widely used in heritage studies, their integrated application in combination with colourimetry has been limited, particularly in the context of Tibetan Buddhist murals in highland continental climates. This study investigates the murals of Liuli Hall in Meidai Lamasery, Inner Mongolia, as a representative case. We employed a comprehensive methodology that combines non-destructive analytical tools, gas chromatography–mass spectrometry, and quantitative colour analysis to examine pigment composition, binding material, and surface deterioration. Through joint analysis using the CIE Lab and CIE LCh colour space systems, we quantified mural colour changes and explored their correlation with material degradation and environmental exposure. The pigments identified include cinnabar, atacamite, azurite, and chalk, with animal glue and drying oils as binding materials. Colourimetric results revealed pronounced yellowing on the east and west walls, primarily caused by the ageing of organic binders. In contrast, a notable reduction in brightness on the south wall was attributed to dust accumulation. These findings support tailored conservation measures such as regular surface cleaning for the south wall and antioxidant stabilization treatments for the east and west walls. Initial cleaning efforts proved effective. The integrated approach adopted in this study provides a replicable model for mural diagnostics and conservation under complex environmental conditions. Full article
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18 pages, 1300 KB  
Article
Sustainable Biomass Valorization by Solid-State Fermentation with the Mutant Strain Trichoderma viride M5-2 of Forage Legumes to Improve Their Nutritional Composition as Animal Feed
by Luis Rodrigo Saa, Elaine Cristina Valiño Cabrera, Lourdes Lucila Savón Valdés, Yaneisy García Hernández, Julio César Dustet Mendoza and Maryen Alberto Vazquez
Sustainability 2025, 17(11), 4990; https://doi.org/10.3390/su17114990 - 29 May 2025
Viewed by 544
Abstract
The valorization of plant biomass is one of the main strategies for sustainable development. However, its use as energy, biofuels, fertilizers, value-added products, or even food is severely affected by the complexity of the plant cell wall. Therefore, the evaluation of fungi with [...] Read more.
The valorization of plant biomass is one of the main strategies for sustainable development. However, its use as energy, biofuels, fertilizers, value-added products, or even food is severely affected by the complexity of the plant cell wall. Therefore, the evaluation of fungi with high production of lignocellulolytic enzymes capable of efficiently degrading these substrates constitutes a viable, clean, and eco-friendly solution, allowing, for example, an increase in the digestibility and nutritional quality of alternative animal feed sources. For these reasons, the present study evaluated the ability of the mutant strain Trichodema viride M5-2 to improve the nutritional composition of the forage legumes Lablab purpureus and Mucuna pruriens through solid-state fermentation. Endo- and exoglucanase cellulolytic activity was assessed, as well as the effect of fermentation on the fiber’s physical properties and chemical composition. Molecular changes in the structure of plant fiber were analyzed using infrared spectroscopy. Increased production of the cellulolytic complex of the enzymes endoglucanase (3.29 IU/mL) and exoglucanase (0.64 IU/mL) was achieved in M. pruriens. The chemical composition showed an increase in true protein and a decrease in neutral fiber, hemicellulose, and cellulose, with a consequent improvement in nutritional quality. Fiber degradation was evident in the infrared spectrum with a significant decrease in the signals associated with cellulose and, to a lesser extent, with lignin. It can be concluded that the mutant strain T. viride M5-2 produced chemical, physical, and molecular changes in the fibrous and protein fractions of L. purpureus and M. pruriens through SSF, which improved their nutritional value as an alternative feed for animal nutrition. By promoting the use of this fungus, the nutritional quality of this source is increased through an effective and eco-friendly process, which contributes to mitigating the environmental impact of food production, in accordance with sustainability objectives and the need for more responsible agricultural practices. Full article
(This article belongs to the Special Issue Advanced Research on Waste Management and Biomass Valorization)
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20 pages, 6698 KB  
Article
A Quasi-Direct Numerical Simulation of a Compressor Blade with Separation Bubbles and Inflow Turbulence
by Guglielmo Vivarelli, João Anderson Isler, Chris D. Cantwell, Francesco Montomoli, Spencer J. Sherwin, Yuri Frey-Marioni, Marcus Meyer, Iftekhar Naqavi and Raul Vazquez-Diaz
Int. J. Turbomach. Propuls. Power 2025, 10(2), 8; https://doi.org/10.3390/ijtpp10020008 - 27 May 2025
Viewed by 735
Abstract
Within the turbomachinery industry, components are currently assessed deploying standard second-order steady solvers. These are unable to capture complicated unsteady phenomena that have a critical impact on component performance. In this work, the high-order spectral h/p solver Nektar++ will be applied to a [...] Read more.
Within the turbomachinery industry, components are currently assessed deploying standard second-order steady solvers. These are unable to capture complicated unsteady phenomena that have a critical impact on component performance. In this work, the high-order spectral h/p solver Nektar++ will be applied to a compressor blade to study the turbulent transition mechanisms and assess the effect of incoming disturbances with quasi-DNS resolution. The case will be modelled at an angle of incidence of 53.5° to match the original experimental loading at 52.8°. At clean inflow conditions, Kelvin–Helmholtz instabilities appear on both sides of the blade due to a double separation, with the pressure side one not being reported in the experiments. The separation is gradually removed by the incoming turbulent structures but at different rates on the two sides of the blade. It will be shown that there is an optimal amount of turbulence intensity that minimises momentum thickness, which is strongly related to losses. Moreover, a discussion on the spanwise extrusion will be included, this being a major player in the modelling costs. Finally, the wall-clock time and the exact expenditure to run this case will be outlined, providing quantitative evidence of the feasibility of considering a quasi-DNS resolution in an industrial setting. Full article
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13 pages, 4984 KB  
Article
Evaluation of Manufacturing Accuracy in Merlon Fracture Models Fabricated by Vat Photopolymerization 3D-Printing Technologies
by Hee-jung Lee, Chang-sub Jeong, Joon-mo Moon, Ji-myung Bae, Eun-joo Choi and Seung-han Oh
Appl. Sci. 2025, 15(10), 5595; https://doi.org/10.3390/app15105595 - 16 May 2025
Viewed by 481
Abstract
This study evaluates the manufacturing accuracy of Merlon fracture models produced using two vat-photopolymerization-based three-dimensional (3D) printers: digital light processing (DLP) and liquid-crystal display (LCD). The Merlon fracture model is used to assess dimensional precision and machining accuracy. The root mean square (RMS) [...] Read more.
This study evaluates the manufacturing accuracy of Merlon fracture models produced using two vat-photopolymerization-based three-dimensional (3D) printers: digital light processing (DLP) and liquid-crystal display (LCD). The Merlon fracture model is used to assess dimensional precision and machining accuracy. The root mean square (RMS) values, wall and bottom thicknesses, and field-emission scanning electron microscopy images are analyzed. The DLP-based printers exhibit lower RMS values and superior accuracy compared with LCD-based printing and subtractive milling. Polymer-based slurries for permanent dental applications exhibit better dimensional stability than those for temporary restorations. This study also highlights the significant impact of postprocessing and cleaning procedures on the final model accuracy. These findings suggest that optimizing the postprocessing parameters is crucial for enhancing the precision of 3D-printed dental restorations. The Merlon fracture model is a viable method for evaluating additive manufacturing accuracy, contributing to the improved clinical application of vat photopolymerization in dental prosthetics. Full article
(This article belongs to the Special Issue Advances in Additive Manufacturing: Novel Technologies and Processes)
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13 pages, 7814 KB  
Article
Understanding the Chamber Wall-Deposited Thin Film of Plasma Deposition Equipment for the Efficiency of In Situ Dry-Cleaning
by Jiseok Lee, Jiwon Jang and Sang Jeen Hong
Coatings 2025, 15(5), 563; https://doi.org/10.3390/coatings15050563 - 8 May 2025
Viewed by 1335
Abstract
In plasma-enhanced chemical vapor deposition (PECVD) processes, thin films can accumulate on the inner chamber walls, resulting in particle contamination and process drift. In this study, we investigate the physical and chemical properties of these wall-deposited films to understand their spatial variation and [...] Read more.
In plasma-enhanced chemical vapor deposition (PECVD) processes, thin films can accumulate on the inner chamber walls, resulting in particle contamination and process drift. In this study, we investigate the physical and chemical properties of these wall-deposited films to understand their spatial variation and impact on chamber maintenance. A 6-inch capacitively coupled plasma (CCP)-type PECVD system was used to deposit SiO2 films, whilst long silicon coupons were attached vertically to the chamber side walls to collect contamination samples. The collected contamination samples were comparatively analyzed in terms of their chemical properties and surface morphology. The results reveal significant differences in hydrogen content and Si–O bonding configurations compared to reference films deposited on wafers. The top chamber wall, located near the plasma region, exhibited higher hydrogen incorporation and larger Si–O–Si bonding angles, while the bottom wall exhibited rougher surfaces with larger particulate agglomerates. These variations were closely linked to differences in gas flow dynamics, precursor distribution, and the energy state of the plasma species at different chamber heights. The findings indicate that top-wall contaminants are more readily cleaned due to their high hydrogen content, while bottom-wall residues may be more persistent and pose higher risks for particle generation. This study provides insights into wall contamination behavior in PECVD systems and suggests strategies for spatially optimized chamber cleaning and conditioning in high-throughput semiconductor processes. Full article
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14 pages, 2156 KB  
Article
Influence of Deposition Time and Location on the Pyrolysis Performance of Grease in Kitchen Flues
by Zidong Guo, Hailing Yue and Tianwei Zhang
Fire 2025, 8(5), 173; https://doi.org/10.3390/fire8050173 - 30 Apr 2025
Viewed by 372
Abstract
In the high-temperature cooking process of Chinese-style catering, the oil fume accumulates on the inner wall of the flue during the cooling process, forming grease stains, which can easily trigger flue fires and cause a kitchen fire. Statistics indicate flue fires are a [...] Read more.
In the high-temperature cooking process of Chinese-style catering, the oil fume accumulates on the inner wall of the flue during the cooling process, forming grease stains, which can easily trigger flue fires and cause a kitchen fire. Statistics indicate flue fires are a primary cause of kitchen fires in China. The changes in the composition of grease stains are due to different freezing points, which will adhere to different parts of the flue and be repeatedly heated and cooled if not cleaned in time. This leads to changes in combustion performance, subsequently affecting the progression of flue fire propagation. This paper takes grease deposits with different deposition times and locations in the flue of commercial kitchens as the research object. The research selected a medium-sized commercial kitchen flue (kitchen chimney) in Langfang City, with deposition times of the parts of the inlet and outlet for 2 months and grease in the inlet for a deposition time of 7 days, 60 days, and more than 1 year. This paper analyzed the grease deposits at different deposition positions at the flue inlet and outlet using a thermogravimetric analyzer and a gas-mass spectrometer. It is found that the primary components of the grease at the outlet have low molecular weight, thermal decomposition starting temperature ignition temperature, and activation energy in the first stage and will catch fire first; the grease at the inlet has a high comprehensive combustion performance, and the combustion is violent with little effect from the oxygen supply. Then, the pyrolysis analysis of grease stains located at the entrance of the flue is performed at different deposition times under air and nitrogen atmosphere. The results showed that the pyrolysis process of grease stains with a more than 1 year deposition time consists of two stages. One stage is the first weightlessness stage, which has the lowest activation energy, the longest combustion process, and the greatest fire risk; the other is the pyrolysis combustion process of grease stains with a deposition time of 7 days. Its activation energy is the highest, and the fire risk is the smallest. The research results can be a reference for the setting of the fire dampers and the cleaning time for the flue. Full article
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23 pages, 11814 KB  
Article
A New Method for Optimizing the Jet-Cleaning Performance of Self-Cleaning Screen Filters: The 3D CFD-ANN-GA Framework
by Zhouyang Qin, Zhaotong Chen, Rui Chen, Jinzhu Zhang, Ningning Liu and Miao Li
Processes 2025, 13(4), 1194; https://doi.org/10.3390/pr13041194 - 15 Apr 2025
Viewed by 495
Abstract
The jet-type self-cleaning screen filter integrates industrial jet-cleaning technology into the self-cleaning process of screen filters in the drip irrigation system, which has the advantages of low water consumption, high cleaning capacity, and wide applicability compared to traditional filters. However, its commercialization faces [...] Read more.
The jet-type self-cleaning screen filter integrates industrial jet-cleaning technology into the self-cleaning process of screen filters in the drip irrigation system, which has the advantages of low water consumption, high cleaning capacity, and wide applicability compared to traditional filters. However, its commercialization faces challenges as the optimal jet cleaning mode and optimization method have not been determined. This study proposes a framework that combines computational fluid dynamics (CFD), artificial neural networks (ANN), and genetic algorithms (GA) for optimizing jet-cleaning parameters to improve the performance. The results show that, among the main influencing parameters of the nozzle, the incident section diameter d and the V-groove half angle β have the most significant effects on the peak wall shear stress, action area, and water consumption for cleaning. The ANN has a higher accuracy in predicting the performance (R2 = 0.9991, MAE = 9.477), and it can effectively replace the CFD model for predicting the jet-cleaning performance and optimizing the parameters. The optimization resulted in a 1.34% reduction in the peak wall shear stress, a 16.82% reduction in cleaning water consumption, and a 7.6% increase in the action area for the optimal model compared to the base model. The optimization framework combining CFD, ANN, and GA can provide an optimal cleaning parameter scheme for jet-type self-cleaning screen filters. Full article
(This article belongs to the Section Automation Control Systems)
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17 pages, 9055 KB  
Article
Combustion and Emissions Optimization of Diesel–Methanol Dual-Fuel Engine: Emphasis on Valve Phasing and Injection Parameters
by Zhenyu Sun, Zifan Lian, Jinchun Ma, Chunying Wang, Wei Li and Jiaying Pan
Processes 2025, 13(4), 1183; https://doi.org/10.3390/pr13041183 - 14 Apr 2025
Cited by 1 | Viewed by 689
Abstract
Diesel–methanol dual-fuel (DMDF) mode holds significant potential for achieving highly efficient and clean combustion in modern marine engines. However, issues such as low methanol substitution rate and high pollutant emissions persist, and the underlying mechanisms are not fully understood. This study numerically investigated [...] Read more.
Diesel–methanol dual-fuel (DMDF) mode holds significant potential for achieving highly efficient and clean combustion in modern marine engines. However, issues such as low methanol substitution rate and high pollutant emissions persist, and the underlying mechanisms are not fully understood. This study numerically investigated the combustion and emissions of a heavy-duty marine engine operating in DMDF mode. Multi-cycle simulations, incorporating diesel and methanol dual-fuel chemical mechanisms, were carried out to explore engine performance across various key parameters, including valve phasing, injection pressure, injection phasing, and nozzle diameter. The results indicate that valve phasing can greatly affect the indicated thermal efficiency, particularly at large valve overlap angles. This is primarily attributed to the variations of methanol film mass and thereby overall combustion efficiency. The optimized valve phasing increases the indicated thermal efficiency by 2.4%. By optimizing injection parameters, the formation of methanol film is effectively reduced, facilitating the improvement in the indicated thermal efficiency. The optimal injection pressure and nozzle diameter are 20 bar and 0.3 mm, respectively, resulting in increases in indicated thermal efficiency of 1.28% and 1.07%, compared to the values before optimization. Advancing injection timing and increasing nozzle diameter markedly decrease methanol film mass because some methanol remains undisturbed by the intake flow, while large droplet sizes tend to enhance the resistance to airflow. As injection pressure rises from 20 bar to 50 bar, the spray–wall interaction region expands, droplet size diminishes, and methanol film formation increases. Consequently, the combustible methanol in the cylinder is reduced, undermining the indicated thermal efficiency. Additionally, there exists a trade-off relationship between NOx and soot emissions, and the high heat release rate results in increased NOx but decreased soot emissions for diesel–methanol dual-fuel engines. Full article
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18 pages, 7448 KB  
Article
Design and Implementation of a 3-DOF Modular High-Rise Façade-Cleaning Robot with an XYZ Motion Module
by Pingtan Fang, Chaofeng Liu, Shengcong Li, Yujun Li, Fujun Yang, Yang Liu, Longhui Shao, Zhiyuan Chen and Mingheng Yu
Machines 2025, 13(4), 294; https://doi.org/10.3390/machines13040294 - 1 Apr 2025
Cited by 1 | Viewed by 1108
Abstract
In recent years, the increasing construction of high-rise buildings has led to the widespread use of glass curtain walls. Regular cleaning is essential to maintain their aesthetic appeal and functionality. However, manual cleaning methods pose significant safety risks, necessitating the development of façade-cleaning [...] Read more.
In recent years, the increasing construction of high-rise buildings has led to the widespread use of glass curtain walls. Regular cleaning is essential to maintain their aesthetic appeal and functionality. However, manual cleaning methods pose significant safety risks, necessitating the development of façade-cleaning robots. This paper presents a 3-Degree-of-Freedom Modular High-Rise Façade-Cleaning Robot (3-DOF-MHRFCR), consisting of a lifting module, an XYZ motion module, and a cleaning module. The robot employs a synchronous belt lifting mechanism for vertical movement, ensuring high positioning accuracy and safety. The XYZ motion module enables precise cleaning and obstacle traversal, while the cleaning module combines high-pressure water jets, rotating brushes, and squeegees for effective contaminant removal. Experimental results demonstrate a maximum glass transmittance enhancement of 72.4% and a 21.8% reduction in water consumption compared to manual cleaning, validating the robot’s efficiency and stability. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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