Search Results (9)

To enhance the grinding performance and service life of rail grinding wheels, a novel brazed–resin composite wheel was developed by embedding brazed CBN (cubic boron nitride) segments into a resin working layer. The brazed CBN segments were fabricated using a Cu–Sn–Ti + WC (tungsten carbide) composite filler via a cold-press forming–vacuum brazing process. Microstructural and phase analyses revealed the formation of Ti–B and Ti–N compounds at the CBN–filler interface, indicating metallurgical bonding, while the incorporation of WC reduced excessive wetting, enabling precise shape retention of the segments. Comparative laboratory and field grinding tests were conducted against conventional resin-bonded wheels. Under all tested pressures, the composite wheel exhibited lower grinding temperatures, generated predominantly strip-shaped chips with lower oxygen content, and produced fewer spherical oxide-rich chips than the resin-bonded wheel, confirming reduced thermal load. Field tests demonstrated that the composite wheel matched the resin-bonded wheel in grinding efficiency, extended service life by approximately 28.8%, and achieved smoother rail surfaces free from burn-induced blue marks. These results indicate that the brazed–resin composite grinding wheel effectively leverages the superior hardness and thermal conductivity of CBN abrasives, offering improved thermal control, wear resistance, and surface quality in rail grinding applications. Full article

Understanding the interactions in hybrid systems based on graphene and functional oxides is crucial to the applicability of graphene in real devices. Here, we present a study of the structural defects occurring on graphene during the early stages of the growth of CoO, tailored by the electronic coupling between graphene and the substrate in which it is supported: as received pristine graphene on polycrystalline copper (coupled), cleaned in ultra-high vacuum conditions to remove oxygen contamination, and graphene transferred to SiO₂/Si substrates (decoupled). The CoO growth was performed at room temperature by thermal evaporation of metallic Co under a molecular oxygen atmosphere, and the early stages of the growth were investigated. On the decoupled G/SiO₂/Si samples, with an initial low crystalline quality of graphene, the formation of a CoO wetting layer is observed, identifying the Stranski-Krastanov growth mode. In contrast, on coupled G/Cu samples, the Volmer-Weber growth mechanism is observed. In both sets of samples, the oxidation of graphene is low during the early stages of growth, increasing for the larger coverages. Furthermore, structural defects are developed in the graphene lattice on both substrates during the growth of CoO, which is significantly higher on decoupled G/SiO₂/Si samples mainly for higher CoO coverages. When approaching the full coverage on both substrates, the CoO islands coalesce to form a continuous CoO layer with strip-like structures with diameters ranging between 70 and 150 nm. Full article

Dairy manure adds a substantial amount of nitrogen to wastewater due to its high levels of associated nutrients. Removal and recovery of ammonia nitrogen (NH₃-N) from raw liquid dairy manure (RLDM) is greatly valued. This study was focused on the vacuum thermal stripping–acid absorption (VTS-AA) process for NH₃-N from RLDM, followed by modeling and optimization. Using the response surface methodology (RSM)-based central composite design (CCD) approach, the critical operational parameters of the vacuum thermal stripping process, including temperature (50–70 °C), pH (9–11), vacuum pressure (35–55 kPa), and treatment time (60–90 min), were optimized. With the specified parameters set at temperature 69.9 °C, pH 10.5, vacuum pressure 53.5 kPa, and treatment time 64.2 min, the NH₃-N removal efficiency attained was 98.58 ± 1.05%, aligning closely with the model prediction. Furthermore, the recovered ammonium sulfate ((NH₄)₂SO₄) closely matched their commercial counterparts, confirming the effectiveness of the VTS-AA process in recovering NH₃-N from RLDM. The distinct advantage of the employed technology lies in the concurrent energy demand reduction achieved by introducing a vacuum system. These findings contribute valuable insights into the practical implementation of the VTS-AA process for treating raw dairy manure, particularly in large-scale operational contexts. Full article

Replacing conventional electrode materials is one of the most pressing challenges for next-generation lithium-ion batteries since state-of-the-art systems have almost reached their limitations for performance gains. For anodes, ambitious candidates include lithium and silicon because of their extremely high capacity. In this paper, a physical vapor deposition process for the preparation of pure metallic lithium layers and lithiated silicon layers in the layer thickness range of 1–20 µm is demonstrated. The lithium layers were deposited by thermal evaporation. Static coating rates up to 120 nm/s and dynamic deposition rates up to 1 µm·m/min were realized. Furthermore, the deposition of lithiated silicon alloy layers with various compositions was performed via the co-evaporation of lithium and silicon, where silicon was evaporated by an electron beam. The process was characterized regarding the deposition rate, heat loads, and effects of substrate pre-treatment. To achieve a porous microstructure, the layer morphology needed to be manipulated by adapting process parameters. Stripping experiments revealed high electrochemical activity of the lithium up to 85 %. The innovative approach carried out via vacuum processing showed capabilities for overcoming the current bottlenecks experienced with high-capacity anode materials in combination with the potential for upscaling to high throughput production. Full article

Waste streams with high ammonia nitrogen (NH₃-N) concentrations are very commonly produced due to human intervention and often end up in waterbodies with effluent discharge. The removal of NH₃-N from wastewater is therefore of utmost importance to alleviate water quality issues including eutrophication and fouling. In the present study, vacuum thermal stripping of NH₃-N from high strength synthetic wastewater was conducted using a rotary evaporator and the process was optimized and modeled using response surface methodology (RSM) and RSM–artificial neural network (ANN) approaches. RSM was first employed to evaluate the process performance using three independent variables, namely pH, temperature (°C) and stripping time (min), and the optimal conditions for NH₃-N removal (response) were determined. Later, the obtained data from the designed experiments of RSM were used to train the ANN for predicting the responses. NH₃-N removal was found to be 97.84 ± 1.86% under the optimal conditions (pH: 9.6, temperature: 65.5 °C, and stripping time: 59.6 min) and was in good agreement with the values predicted by RSM and RSM–ANN models. A statistical comparison between the models revealed the better predictability of RSM–ANN than that of the RSM. To the best of our knowledge, this is the first attempt comparing the RSM and RSM–ANN in vacuum thermal stripping of NH₃-N from wastewater. The findings of this study can therefore be useful in designing and carrying out the vacuum thermal stripping process for efficient removal of NH₃-N from wastewater under different operating conditions. Full article

The state of California has passed legislation to divert organic materials from landfills to reduce the emission of methane to the atmosphere. A large amount of this source separated organic (SSO) material is expected to be used as a feedstock for anaerobic digestion processes. Based on a review of properties for likely SSO feedstocks, it is clear that while SSO are high in volatile solids, they are also concentrated sources of nutrients (principally, ammonium). When SSO feedstocks are digested, these nutrients are released into the digestate, where ammonium can cause problems both within the digester and in downstream treatment processes. The focus of this paper is on the performance of two pilot studies designed to remove ammonia from a digester effluent. The process used in the study is a thermal stripping column with tray configuration, operating under a vacuum. In the first study, food waste digestate was treated as a slurry in the stripping column with and without NaOH addition. At process temperatures near 90 °C, the performance with and without caustic was similar. In the second study, centrate from a co-digestion facility, that blends food processing waste with wastewater process solids, was treated in the same thermal stripping column under the same conditions and without chemical addition. The results from both studies, which can be described using the same performance curves, are presented and discussed in this paper. Full article

The European Commission has identified the building industry as one of the key sectors to achieve its 2020 strategy to create conditions for smart, sustainable, and inclusive growth. In this frame, the aim of Horizon 2020′s Eensulate project is the development of innovative lightweight and highly insulating energy efficient unitized building façades, suitable for both new and existing buildings. The Eensulate façade module integrates two components developed within the project: Vacuum Insulated Glass (VIG) for architectural purposes, with a U-value of 0.3 W/sqm∙K; a highly insulating foam for automated manufacturing and insulation for the spandrel part. This article presents the Eensulate façade system design simulations and achievements related to VIG integration to solve issues that emerged by the utilization of its innovative components (sealant thermal bridge and getter strips). VIG design and testing have gradually changed the façade module and consequently, façade components have been progressively designed to achieve the expected target of 0.641 W/sqm∙K for thermal transmittance. The results demonstrate that the target can be achieved by aluminum profiles, Ethylene Propylene Diene Monomer (EPDM) thermal bridge, and additional insulating components, obtaining a new product for unitized façades able to reduce energy consumption in buildings with large glass surfaces. Full article

The Surface Nanoscale Kirkendall Effect is an important part of the Kirkendall effect, and has special role in the formation of surface nano material configurations. It can also cause faults in interconnection contact systems, yet this kind of effect has not yet been identified and studied in detail. Based on the obtained experimental results, this paper proposes a formation mechanism and model of the mixed-surface nanoscale Kirkendall effect formed by the role of Au metal catalyst islands/strips on a GaAs surface using the thermal Vapor-Liquid-Solid method. The diffusion of Ga, As, O atoms and the absorption of O atoms from a low-vacuum ambient into Au droplets forming surface nanoscale Au/Ga/O clusters leaves behind vacancies and voids; this process results in the nanoscale Kirkendall effect. In addition, the outward diffusion of the surface nanoscale Au/Ga/O clusters leaving behind bare GaAs holes in place of the former Au island forms the surface Kirkendall effect. Consequently, the combination of the two mentioned effects forms a new kind of KE, the so-called Surface Nanoscale Kirkendall Effect. This effect is generated either partly or completely, depending on the technological conditions. Accompanying this effect, the different configurations of nanomaterials have grown in number. The outward diffusion of surface nanoscale Au/Ga/O clusters was caused by the concentration of surface cluster gradients, the weakening of chemical bonds due to the accumulation of vacancies, the porosity, and pit-etching beneath the Au island. The diffusivity of surface Au/Ga/O clusters is numerically estimated. Its values vary from 2 × 10⁻¹⁰ to 10⁻¹¹ m²/s. Potential applications of the surface nanoscale Kirkendall effect, making use of its advantages, limitations and disadvantages, are also discussed and proposed. Full article

Due to increased food production, the demand for nitrogen and phosphorus as fertilizers grows. Nitrogen-based fertilizers are produced with the Haber–Bosch process through the industrial fixation of N₂ into ammonia. Through wastewater treatment, the nitrogen is finally released back to the atmosphere as N₂ gas. This nitrogen cycle is characterized by drawbacks. The energy requirement is high, and in the wastewater treatment, nitrogen is mainly converted to N₂ gas and lost to the atmosphere. In this study, technologies for nitrogen recovery from wastewater were selected based on four criteria: sustainability (energy use and N₂O emissions), the potential to recover nitrogen in an applicable form, the maturity of the technology, and the nitrogen concentration that can be handled by the technology. As in wastewater treatment, the focus is also on the recovery of other resources; the interactions of nitrogen recovery with biogas production, phosphorus recovery, and cellulose recovery were examined. The mutual interference of the several nitrogen recovery technologies was studied using adaptive policy making. The most promising mature technologies that can be incorporated into existing wastewater treatment plants include struvite precipitation, the treatment of digester reject water by air stripping, vacuum membrane filtration, hydrophobic membrane filtration, and treatment of air from thermal sludge drying, resulting respectively in 1.1%, 24%, 75%, 75%, and 2.1% nitrogen recovery for the specific case wastewater treatment plant Amsterdam-West. The effects on sustainability were limited. Higher nitrogen recovery (60%) could be realized by separate urine collection, but this requires a completely new infrastructure for wastewater collection and treatment. It was concluded that different technologies in parallel are required to reach sustainable solutions. Nitrogen recovery does not interfere with the recovery of the other resources. An adaptation pathways map is a good tool to take into account new developments, uncertainties, and different ambitions when choosing technologies for nitrogen recovery. Full article