Search Results (76)

Purpose: This study provides a comparative evaluation of surface changes in BioHPP materials under routine professional hygiene procedures, which is recommended by dentists, twice a year. BioHPP is a polyetheretherketone polymer used in prosthetic dentistry as a frame material. The aim was to investigate whether routine dental cleaning procedures such as ultrasonic scaling and brushing affect the surface proprieties of prosthetic BioHPP restorations. This study was conducted to evaluate the surface properties of different restorations based on BioHPP (veneered with composite resin and polished) after brushing and ultrasonic scaling exposure. Materials and Methods: The BioHPP specimens were divided into three groups. The first group (marked BioHPP) served as a baseline reference for assessing the effect of different surface processing approaches, and no further treatment was applied. The specimens in the second group (BioHPP-P) were polished, while the specimens in the third group (BioHPP-C) were veneered with composite resin. Group BioHPP-P and BioHPP-C of samples was divided into three subgroups: 0—no treatment, 1—exposed to tooth brushing, 2—exposed to ultrasonic scaling. Untreated samples (subgroup 0) served as controls for evaluating treatment-related changes within groups 2 and 3. The surface morphology was investigated by atomic force microscopy (AFM). The structure of samples was analyzed using the XRD technique, and the surface wettability was evaluated. Results: The surface roughness of the samples was evaluated via root mean square (RMS) parameter. Baseline BioHPP specimens exhibited higher roughness values compared to the other analyzed groups. The roughness of the non-treated specimens (0) decreased in the line 59.18→28.84→14.51 nm. Treatment of the samples by brushing and ultrasonic scaling was associated with an increase in surface roughness. Variations in water contact angle values were observed. However, no consistent treatment-related trend could be established. Conclusions: Composite veneered BioHPP showed a tendency toward higher surface resistance to brushing and ultrasonic scaling. These findings should be interpreted within the limitations of an in vitro descriptive study. Full article

To promote green chemistry and improve the utilization of plant resources, flavonoids from Dalbergia pinnata (Lour.) Prain were extracted in this study by combining NADES (natural deep eutectic solvents) with UAE (ultrasound-assisted extraction). Among the 13 synthesized NADES, choline chloride (ChCl)–urea (NADES-13) exhibited the highest extraction rate, outperforming traditional organic solvents. The optimal conditions determined by response surface methodology (RSM) were as follows: ChCl–urea molar ratio of 1:3, moisture content of 60%, liquid-to-material ratio of 28.5 mL/g, ultrasonic extraction time of 49 min, and temperature of 62 °C. Under these conditions, the extraction rate reached 117.95 ± 5.97 mg/g, a 73.5% improvement compared with 80% EtOH extraction. The comparison of the two algorithms showed that RSM (R = 0.9981, RMSE = 0.6570) had better fitting accuracy and prediction stability under small sample conditions than MLP (R = 0.9427, RMSE = 5.261) and RF (R = 0.9431, RMSE = 5.2442). DFT (density functional theory) analysis demonstrated that hydrogen bonds, Van der Waals forces, and cation–π interactions mediate the interaction between NADES-13 and flavonoids. Ultrasonic cavitation-induced cell wall damage and the hydrogen-bond network of NADES-13 were confirmed separately by SEM (scanning electron microscopy) and FTIR (Fourier transform infrared spectroscopy). In vitro experiments showed that the extract possessed concentration-dependent antioxidant activity and strong antibacterial activity, with an inhibition rate of 96.87 ± 5.09% against Escherichia coli at a concentration of 0.04 mg/mL. In this study, a “Smart Optimization–Molecular Mechanism–Activity Verification” green extraction system was developed, which offers an efficient and environmentally friendly strategy for extracting plant bioactive components and contributes to the progress of green chemistry. Full article

Al/Ti stacks are widely used in aerospace manufacturing due to their heterogeneous and multi-property material characteristics. However, during integrated hole-making processes, the significant differences in material properties often induce abrupt variations in cutting force, leading to uneven loading along the cutting edge and non-uniform tool wear. These issues complicate the drilling process and severely hinder the advancement of manufacturing and assembly technologies for aerospace components. To address these issues, longitudinal–torsional ultrasonic vibration drilling (LTUVD) is implemented in drilling of Al/Ti stacks, which superimposes high-frequency axial and tangential vibrations onto conventional drilling, enabling a spatial elliptical cutting trajectory and periodic material separation. A spatial kinematic model of LTUVD is developed to analyze the effects of key parameters on the tool motion trajectory and chip variations. Drilling experiments are conducted on Al/Ti stacks at a defined cutting condition (30 m/min, 0.1 mm/rev) to compare the performance of conventional drilling (CD), ultrasonic vibration-assisted drilling (UVAD), and LTUVD under various conditions. The results show that LTUVD can significantly outperform the other two methods in reducing thrust force, chip breaking (especially in the titanium layer), mitigating tool wear, and improving hole wall surface quality. In addition, scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) analyses further reveal that LTUVD can effectively suppress thermal and adhesive wear, thereby extending tool life. Full article

This study investigates the effects of post-fabrication annealing on polymer-based capacitive micromachined ultrasonic transducers (polyCMUTs). These devices comprise microscopic diaphragms produced via photolithographic patterning of polymer layers. Critical point drying, required to release the diaphragms, can cause significant plastic deformation, thereby reducing electromechanical coupling. Post-fabrication annealing, carried out in incremental steps up to 190 °C, led to an effective increase in coupling by a factor of 5.4. Atomic Force Microscopy showed that the initial upward deflection of 162.7 nm decreased to 6.2 nm after annealing at 190 °C, while also improving surface uniformity. In parallel, the transducer’s resonance frequency rose from 2.33 MHz (unannealed) to 2.60 MHz, and the input impedance phase angle at resonance increased from −68.1° to −4.3°. Together, these changes indicate a significant improvement in resonator behavior and, consequently, device performance. Thus, post-fabrication annealing is an effective measure to achieve the designed performance while enhancing manufacturing yield, thereby increasing the applicability of polyCMUTs. Full article

The present research aims to investigate the impact of various mixing techniques (centrifugal planetary mixing, ultrasonication, and high-temperature magnetic stirring) on the properties of nanocomposite epoxy resins using expanded graphite particles. Differential scanning calorimetry reveals that the curing behavior and glass transition temperature are influenced by the selected method, indicating that a suitable choice allows increasing curing degree (C.D.) and glass transition temperature up to 10% and 12%, respectively. Morphological analysis performed via Scanning Electron Microscopy and Tunneling Atomic Force Microscopy offers detailed insights into the dispersion characteristics of fillers within polymer matrices, which sensitively affect the properties of the materials. The electrical conductivity values vary by more than five orders of magnitude among the various mixing methods. Centrifugal mixing leads to a decrease in the equilibrium concentration of water (C_eq) by up to 23% compared to that of the unfilled matrix, thanks to the chemical interactions that occur between the graphitic particles and the epoxy matrix (detectable via Fourier Transform Infrared Spectroscopy). Such a reduction is strongly desired in strategic fields such as the transport sector. The analysis of the obtained results suggests choosing the dispersion method of the filler in the matrix by considering the required performance for the specific planned application. Full article

Metal/composite interfacial interactions are critical to the mechanical performance of Fiber Metal Laminates (FMLs). In this study, the feasibility of successively combining Vacuum-Assisted Resin Transfer Molding (VARTM) and Vacuum Bagging (VB) was investigated, a strategy that has not been reported in the literature for the fabrication of FMLs with 2/1 stacking configuration, using low-cost 3003-H14 aluminum alloy. The substrate was surface modified through mechanical abrasion and chemical etching in an ultrasonic bath with a 0.1 M NaOH solution, varying the exposure time (20, 40, and 60 min). These surfaces were characterized by optical microscopy and atomic force microscopy (AFM), conducting both qualitative and quantitative analyses of the two- and three-dimensional surface features associated with pore morphology. Additionally, their effects on interlaminar strength and Mode I failure modes of the adhesive joint at the metal/composite interface were evaluated. Micrographs of the surface variants revealed a systematic evolution of the metallic microstructure. The T-peel tests demonstrated that the microstructural features influenced the interlaminar behavior. The 40 min treatment exhibited the highest initial peak force (26.4 N) and the highest average peel force (12.4 N), with a predominantly cohesive mixed-mode failure, representing the most favorable configuration for maximizing adhesion at the metal/composite interface. Full article

Chromium-doped hydroxyapatite (7CrHAp) and chromium-doped hydroxyapatite in chitosan matrix (7CrHAp-CH) coatings were synthesized in order to address the need for biomaterials with improved physico-chemical and biological properties for biomedical applications. Both chromium-doped hydroxyapatite (7CrHAp) and chromium-doped hydroxyapatite in chitosan matrix (7CrHAp-CH) coatings could represent promising materials for biomedical applications due to their superior properties. This study aims to evaluate the physico-chemical and in vitro biological properties of 7CrHAp and 7CrHAp-CH coatings to determine the impact of chitosan incorporation on the physico-chemical and biological features. The results reported in this study indicate that addition of chitosan improves surface uniformity and biological properties, highlighting their potential for uses in biomedical applications. In this study, coatings of chromium-doped hydroxyapatite (7CrHAp, with x_Cr = 0.07) and its composite variant embedded in a chitosan matrix (7CrHAp-CH) were systematically analyzed using a suite of characterization techniques: X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), Fourier-transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and metallographic microscopy (MM). The results of the XRD analysis revealed that the average crystal size was 19.63 nm for 7CrHAp and 16.29 nm for 7CrHAp-CH, indicating a decrease in crystallite size upon CH incorporation. The films were synthesized via the dip coating method using stable suspensions, whose stability was assessed through ultrasonic measurements (double-distilled water serving as the reference medium). The values obtained for the stability parameter were 2.59·10⁻⁶ s⁻¹ for 7CrHAp, 8.64·10⁻⁷ s⁻¹ for 7CrHAp-CH, and 3.14·10⁻⁷ s⁻¹ for chitosan (CH). These data underline that all samples are stable: CH is extremely stable, followed by 7CrHAp-CH (very stable) and 7CrHAp (stable). The in vitro biocompatibility of the 7CrHAp and 7CrHAp-CH coatings was evaluated with the aid of the MG63 cell line. The cytotoxic potential of these coatings towards MG63 cells was quantified using the MTT assay after 24 and 48 h of incubation. Our results highlight that both 7CrHAp and 7CrHAp-CH coatings exhibit high biocompatibility with MG63 cells, maintaining cell viability above 90% at both incubation times, thus supporting osteoblast-like cell proliferation. Furthermore, the antimicrobial efficacy of both 7CrHAp and 7CrHAp-CH samples was evaluated in vitro against the Pseudomonas aeruginosa 27853 ATCC (P. aeruginosa) reference strain. The in vitro antibacterial activity of the 7CrHAp and 7CrHAp-CH coatings was further evaluated against Pseudomonas aeruginosa 27853 ATCC (P. aeruginosa), Escherichia coli ATCC 25922 (E. coli) and Staphylococcus aureus ATCC 25923 (S. aureus) reference strains. In addition, atomic force microscopy (AFM) analysis was also used to investigate the ability of P. aeruginosa, E. coli and S. aureus cells to adhere and to develop colonies on the surfaces of the 7CrHAp and 7CrHAp-CH coatings. The results from the biological assays indicate that both coatings exhibit promising antibacterial properties, highlighting their potential for being used in biomedical applications, particularly in the development of novel antimicrobial devices. Full article

Lipid-shelled microbubbles (MBs) and echogenic liposomes (ELIPs) have been proposed as acoustofluidic theranostic agents after having been proven to be efficient in diagnostics as ultrasonic contrast agents. Their mechanical properties—such as shell stiffness, friction, and resonance frequency—are critical to their performance, stability, oscillatory dynamics, and response to sonication. A precise characterization of these properties is essential for optimizing their biomedical applications, however the current methods vary significantly in their sensitivity and accuracy. This review examines the experimental and theoretical methodologies used to quantify the mechanical properties of MBs and ELIPs, discusses how each approach estimates shell stiffness and friction, and outlines the strengths and limitations inherent to each technique. Additionally, the effects of parameters such as temperature and lipid composition on MB and ELIP mechanical behavior are examined. Four characterization methods are analyzed, including frequency-dependent attenuation, optical observation, atomic force microscopy (AFM), and laser scattering, their advantages and limitations are critically assessed. Additionally, the factors that influence the mechanical properties of the MBs and ELIPs, such as temperature and lipid composition, are examined. Frequency-dependent attenuation was shown to provide reliable shell elasticity estimates but is influenced by nonlinear oscillations, AFM confirms that microbubble stiffness is size-dependent with smaller bubbles exhibiting higher shell stiffness, and theoretical models such as modified Rayleigh–Plesset equations increasingly incorporate viscoelastic shell properties to improve prediction accuracy. However, many of these models still assume radial symmetry and neglect inter-bubble interactions, which can lead to inaccurate elasticity values when applied to dense suspensions. In such cases, using modified frameworks like the Sarkar model, which incorporates damping and surface tension explicitly, may provide more reliable estimates under nonlinear conditions. Additionally, lipid composition and temperature significantly affect shell mechanics, with higher temperatures generally reducing stiffness. On the other hand, inconsistencies in experimental protocols hinder direct comparison across studies, highlighting the need for standardized characterization methods and improved computational modeling. Full article

A spin-coating technique was used to produce new thin films of fluoride-doped hydroxyapatite (HApF) and fluoride-doped hydroxyapatite in a dextran matrix (HApF-Dx) with the potential to be used as nanocoatings for various biomedical implants. The stability of the suspensions used in obtaining the thin films was confirmed by ultrasonic measurements with double-distilled water as a reference. The HApF and HApF-Dx thin films obtained by spin-coating showed diffraction patterns corresponding to hexagonal hydroxyapatite. The X-ray photoelectron spectroscopy studies confirmed the partial substitution of hydroxyl groups (-OH) by fluoride ions. The FTIR studies were conducted in order to highlight the presence of the functional group specific for the HAp in the samples and the influence of the dextran addition on the vibrational characteristics. The surface morphologies of the HApF and HApF-Dx thin films were explored using scanning electron microscopy (SEM), atomic force microscopy (AFM), and metallographic microscopy (MM). The surfaces of the HApF and HApF-Dx thin films were found to be smooth, homogenous, and nanostructured. The biocompatibility assays on HGF-1 cells confirmed that both coatings exhibited good cell viability for all the tested time intervals (24 and 48 h). The findings highlighted the potential of HApF and HApF-Dx coatings for biomedical applications. Additional information about the HGF-1 adherence and development on the surface of the HApF and HApF-Dx coatings was obtained using metallographic microscopy, scanning electron microscopy, and atomic force microscopy techniques. This research demonstrates that the spin-coating method can be successfully used to fabricate HApF and HApF-Dx nanocoatings for potential biomedical applications. Full article

In the undertaken research, we investigated the preparation route’s influence mainly on the surface properties of the final form of Mg-containing zeolite Y. The parent zeolite was subjected to modification with aqueous solutions of magnesium nitrate via impregnation, ion-exchange, and ultrasonic techniques, respectively. The results obtained from the Atomic Force Microscopy (AFM), Computer Tomography (CT), and crystallinity evaluations indicated that the method of zeolite modification influenced the physicochemical properties of the studied samples. Wet impregnation caused additional surface roughness, whereas both ion-exchange and sonication led to surface smoothing of the Mg-containing zeolite Y. Nitrogen adsorption analysis indicated no enormous changes in the porosity of Mg-containing zeolite Y, which can be explained by a relatively high resistance of zeolite to interaction with magnesium nitrate aqueous solutions. However, the biggest changes in porosity were observed for Mg-Y prepared via the impregnation technique due to the longest contact between the zeolite and Mg solution. Full article

Wedge wire bonding is a solid-state joining process that uses ultrasonic vibrations in combination with compression of the materials to establish an electrical connection. In the battery industry, this process is used to interconnect cylindrical battery cells due to its ease of implementation, high flexibility and ease of automation. Wire materials typically used in battery pack manufacturing are pure or alloyed aluminum and copper. While copper wires possess better electrical properties, the force used in the bonding process can lead to cell isolator damage and cell thermal runaway. This is an unacceptable result of the bonding process and has led to the development of new types of composite wires containing a copper core embedded in an aluminum shell. This material has the advantage of high copper electrical and thermal conductivity combined with less aggressive bonding parameters of the aluminum wire. The aim of this study was to establish a process window for the wedge wire bonding of 400 µm composite copper–aluminum Heraeus CucorAl Plus wire on the surface of a BAK 18650 battery cell. This study was conducted using a Hesse Bondjet BJ985 CNC wire bonder fitted with an RBK03 bond head designed for the bonding of copper wires. The methods used in this study included light and scanning electron microscopy of bond and battery cell cross-sections, shear testing on the XYZtec Sigma bond tester system, and energy dispersive spectroscopy. The results were compared with a previous study conducted using a wire of the same diameter and made out of high-purity aluminum. Full article

This article contains an advanced analysis of the properties of solid wire electrical contacts produced by ultrasonic welding, both with and without varnish. The main disadvantage of ultrasonic welding of thin wires is the inability to achieve acceptable peel force and tensile strength, which is mainly due to the deformation and thinning of the wires. This study deals with ultrasonic welding using a ring of thin solid copper wires that minimises the deformation and thinning of the wires. The influence of welding parameters such as energy, pressure and amplitude were systematically analysed. Based on these parameters, the optimum welding programme and control method was determined to weld unvarnished and varnished wires. The investigations included electrical resistance tests, optical microscopy, micro-hardness measurements, peel tests and tensile tests, and the measurement of energy consumption. The results showed no significant differences in microstructure and hardness between varnished and unvarnished joints. Ultrasonic joints of varnished wires achieved lower electrical conductivity (by 38%), lower tensile strength (by 3%) and higher peel strength (by 7%), while the welding process was more sustainable in terms of energy (by 6.6%) and time consumption (without preprocessing). Full article

The structure and physicochemical properties of polyvinyl alcohol (PVA) and PVA/glycerol films have been investigated by Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), thermogravimetry/differential thermal analysis (TG/DTA), and advanced scanning probe microscopy (SPM). In the pure PVA films, SPM allowed us to observe ribbon-shaped domains with a different frictional and elastic contrast, which apparently originated from a correlated growth or assembly of PVA crystalline nuclei located within individual PVA clusters. The incorporation of 22% w/w glycerol led to modification in shape of those domains from ribbon-like in pure PVA to rounded in PVA/glycerol 22% w/w films; changes in the relative intensities of the XRD peaks and a decrease in the amorphous halo in the XRD pattern were also detected, while the DTA peak corresponding to the melting point remained at almost the same temperature. For higher glycerol content, FT-IR revealed additional glycerol-characteristic peaks presumably related to the formation of glycerol aggregates, and XRD, FT-IR, and DTA all indicated a reduction in crystallinity. For more than 36% w/w glycerol, the plasticization of the films complicated the acquisition of SPM images without tip-induced surface modification. Our study contributes to the understanding of crystallinity in PVA and how it is altered by a plasticizer such as glycerol. Full article

This work investigated the underlying mechanism of thermo-ultrasonic treatment to improve the nutritional properties and emulsion stability of sea bass fish head broth. The effects of ultrasonication on the processing of fish broth were compared with boiling water treatment. The nutritional properties of fish broth mainly include protein, fat, total sugar, 5′-nucleotide and free amino acid content. To achieve a similar effect of nutrient extraction, the thermo-ultrasonic treatment required a shorter time (30 min) than boiling water (120 min). The water-soluble protein, fat and total sugar contents were at their maximum at 120 min of the thermo-ultrasonic treatment. In particular, the fat content increased with the time of thermo-ultrasonic treatment from 0.58% to 2.70%. The emulsion structure of the fish soup was characterized by measuring its color and particle size, using optical microscopy and confocal laser scanning microscopy, and determining its storage stability. Thermo-ultrasonic treatment reduced the particle size of the fish broth emulsion and the fat globules became smaller and more homogeneous. Ultrasonication not only accelerated the nutritional and flavor content of the fish head broth, but also reduced the particle size and enhanced the stability of the emulsified system of the fish broth. The fish head tissue was more severely disrupted by the cavitation effect of an ultrasound, and nutrients migrated more and faster. This was mainly due to the cavitation and mechanical breaking force of the ultrasound on the fish head tissue and the fat globules of the fish broth. Altogether, these findings suggest that the thermo-ultrasonic treatment technique is useful for processing nutrient-rich, storage-stable and ready-to-eat fish head broth. Full article

In ultrasonic metal welding, low specific resistances and large joining surface cross-sections require the use of mechanical testing to quantify the joint quality. In this study, different quality features of ultrasonically welded joints made of pure copper sheet are investigated during the successive phases of joint formation. Two test series with different workpiece geometries are examined. It is shown that mechanical quality features such as shear and peel forces behave differently over the formation of the joint and are not transferable. As an alternative to these, laser scanning microscopy is used to record images of the fracture surface that describe the growth of the joint area during formation. The study finds that shear tensile force growth and joint area growth are non-linear and comparable, with optimized welds achieving joint areas of 30 mm² out of 64 mm² and 6 mm² out of 16 mm². Although overall quality increases with increasing welding time, the material strength in the joint zone decreases. Depending on the original rolling condition, between 43% and 59% of the original material strength can be identified as the joint strength. The automatic analysis of fracture images is a suitable alternative to mechanical testing for similar joints. Full article