Search Results (12)

The extraction of Fe(III), Cr(III), and Ni(II) from stainless steel rinse water using non-dispersive extraction and strip dispersion membrane technology was carried out in a microporous hydrophobic hollow-fibre module contactor. The fibres were of polypropylene, whereas the organic extractant DP8R (bis(2-ethylhexyl) phosphoric acid) diluted in ExxsolD100 was used as the carrier phase. The rinse water containing the three elements was passed through the tube side, and the pseudo-emulsion formed by the organic phase of DP8R in Exxol D100 and an acidic strip solution were passed through the shell side in a counter-current operation; thus, a unique hollow fibre module was used for extraction and stripping. In non-dispersive extraction and strip dispersion technology, the stripping solution was dispersed into the organic membrane solution in a vessel with an adequate mixing device (impeller) designed to form strip dispersion. This pseudo-emulsion was circulated from the vessel to the membrane module to provide a constant supply of the organic phase to the membrane pores. Different hydrodynamic and chemical variables, such as variation in feed and pseudo-emulsion flow rates, strip phase composition, feed phase pH, and extractant concentration in the organic phase, were investigated. Mass transfer coefficients were estimated from the experimental data. It was possible to separate and concentrate the metals present in the rinse water using the non-dispersive extraction and strip dispersion technique. Full article

This paper presents the original results of research on an inline jet mixer being an alternative to other, conventional mixing apparatuses used for extraction processes. In particular, researched novel geometry of a jet mixer was subjected to testing of either hydraulic performance or a liquid–liquid extraction process. Inline jet mixers are well suited for mixing gases and liquids and can be used in such processes as extraction, heat exchange, and reaction. In such an apparatus, mixing of liquids takes place by high-velocity injection of one stream into another through a series of small holes placed peripherally to a concentrically mounted inner tube. The literature lacks the data to allow for the design of these types of mixers. Extraction experiments were performed for the ethyl acetate–ethanol–water system. The research results presented in this paper enable the calculation of mixing power and the selection of optimal mixer operating parameters. Equations describing the flow resistance for both streams were developed. The mixing power was calculated and compared with other types of contactors. The data on overall volumetric mass transfer coefficients obtained by this study showed that the considered extractor is competitive with other conventional contactors at almost identical or even lower energy consumption. Full article

The CO₂ absorption rate by using a Monoethanolamide (MEA) solution through the spiral wired channel in concentric circular membrane contactors under both concurrent-flow and countercurrent-flow operations was investigated experimentally and theoretically. The one-dimensional mathematical modeling equation developed for predicting the absorption rate and concentration distributions was solved numerically using the fourth Runge–Kutta method under various absorbent flow rate, CO₂ feed flow rate and inlet CO₂ concentration in the gas feed. An economical viewpoint of the spiral wired module was examined by assessing both absorption flux improvement and power consumption increment. Meanwhile, the correlated average Sherwood number to predict the mass-transfer coefficient of the CO₂ absorption mechanisms in a concentric circular membrane contactor with the spiral wired annulus channel is also obtained in a generalized and simplified expression. The theoretical predictions of absorption flux improvement were validated by experimental results in good agreements. The amine solution flowing through the annulus of a concentric circular tube, which was inserted in a tight-fitting spiral wire in a small annular spacing, could enhance the CO₂ absorption flux improvement due to reduction of the concentration polarization effect. A larger concentration polarization coefficient (CPC) was achieved in the countercurrent-flow operations than that in concurrent-flow operations for various operations conditions and spiral-wire pitches. The absorption flux improvement for inserting spiral wire in the concentric circular module could provide the maximum relative increment up to 46.45%. Full article

A numerical study on the oxidation removal of nitric oxide in a ceramic hollow fiber membrane contactor was performed. To represent the transport and absorption process, the model was created by combining multiphase, species, reaction, and porous models. The numerical results were verified by comparing them with experimental data. The tube and lumen sides both have laminar parabolic velocity distributions. The nitric oxide concentration decreases gradually from the membrane wall to axis at the cross-section except on the inner and outer sides of the membrane tube. The equivalent diffusion length was proved useful for evaluating the entrance effect. At low concentrations, the reduction efficiency was proportional to the absorbent concentration, and at large concentrations, it neared a maximum value. The reduction efficiency was positively affected by elevated operating temperature and pressure. With a gas channel width of 13 mm, the reduction flow rate achieves its maximum. The efficiency of NO reduction per area decreases as the effective membrane length increases. Increasing the operating temperature and membrane length are recommended as design priorities due to high relative enhancements. It is not recommended to improve reduction efficiency by increasing membrane tube diameter and operating pressure in design. Changing the gas flow rate, absorbent concentration and gas channel width are moderate recommended as well. Full article

A new design of gas absorption that winds the permeable membrane onto an inner concentric tube to conduct a concentric circular gas–liquid membrane module has been studied theoretically in the fully developed region. An analytical formulation, referred to as conjugated Graetz problems, is developed to predict the concentration distribution and Sherwood numbers for the absorbent fluid flowing in the shell side and CO₂/N₂ gas mixture flowing in the tube side under various designs and operating parameters. The analytical solutions to the CO₂ absorption efficiency were developed by using a two-dimensional mathematical modeling, and the resultant conjugated partial differential equations were solved analytically using the method of separation variables and eigen-function expansion in terms of power series. The predictions of CO₂ absorption rate by using Monoethanolamide (MEA) solution in concentric circular membrane contactors under both concurrent- and countercurrent-flow operations are developed theoretically and confirmed with the experimental results. Consistency in both a good qualitative and quantitative sense is achieved between the theoretical predictions and experimental results. The advantage of the present mathematical treatment provides a concise expression for the chemical absorption of CO₂ by MEA solution to calculate the absorption rate, absorption efficiency, and average Sherwood number. The concentration profiles with the mass-transfer Graetz number, inlet CO₂ concentration, and both gas feed and absorbent flow rates are also emphasized. Both theoretical predictions and experimental results show that the device performance of the countercurrent-flow operation is better than that of the concurrent-flow device operation. The availability of such simplified expressions of the absorption rate and averaged Sherwood as developed directly from the analytical solutions is the value of the present study. Full article

This paper presents an experimentally validated, dynamic model of a hybrid liquid desiccant system. For this purpose, we developed new components for the air-solution contactors, which are of the non-adiabatic falling-film type with horizontal tubes (made of improved polypropylene) and the solution tanks. We also provide new experimental correlations for both the tube-solution heat transfer coefficient and the mass transfer coefficient on the airside as a function of the air velocity. To validate the model, the results obtained from the dynamic simulations were compared with those obtained by monitoring a demonstration unit installed in a sports center in Taipei (Taiwan). Once validated, the model was used to perform a sensitivity analysis at different operational conditions, such as the inlet water temperatures in the air-solution contactors and the LiCl mass fraction at which the system operates. The results of the sensitivity analysis were used to optimize the seasonal performance in terms of comfort and energy required by the system. Compared with a conventional air-handling unit that controls air temperature and humidity, the annual energy savings of the liquid desiccant systems are 17%. Full article

Gas–liquid reactions are poorly explored in the context of nanomaterials synthesis, despite evidence of significant effects of dissolved gas on nanoparticle properties. This applies to the aqueous synthesis of iron oxide nanoparticles, where gaseous reactants can influence reaction rate, particle size and crystal structure. Conventional batch reactors offer poor control of gas–liquid mass transfer due to lack of control on the gas–liquid interface and are often unsafe when used at high pressure. This work describes the design of a modular flow platform for the water-based synthesis of iron oxide nanoparticles through the oxidative hydrolysis of Fe²⁺ salts, targeting magnetic hyperthermia applications. Four different reactor systems were designed through the assembly of two modular units, allowing control over the type of gas dissolved in the solution, as well as the flow pattern within the reactor (single-phase and liquid–liquid two-phase flow). The two modular units consisted of a coiled millireactor and a tube-in-tube gas–liquid contactor. The straightforward pressurization of the system allows control over the concentration of gas dissolved in the reactive solution and the ability to operate the reactor at a temperature above the solvent boiling point. The variables controlled in the flow system (temperature, flow pattern and dissolved gaseous reactants) allowed full conversion of the iron precursor to magnetite/maghemite nanocrystals in just 3 min, as compared to several hours normally employed in batch. The single-phase configuration of the flow platform allowed the synthesis of particles with sizes between 26.5 nm (in the presence of carbon monoxide) and 34 nm. On the other hand, the liquid–liquid two-phase flow reactor showed possible evidence of interfacial absorption, leading to particles with different morphology compared to their batch counterpart. When exposed to an alternating magnetic field, the particles produced by the four flow systems showed ILP (intrinsic loss parameter) values between 1.2 and 2.7 nHm²/kg. Scale up by a factor of 5 of one of the configurations was also demonstrated. The scaled-up system led to the synthesis of nanoparticles of equivalent quality to those produced with the small-scale reactor system. The equivalence between the two systems is supported by a simple analysis of the transport phenomena in the small and large-scale setups. Full article

The application of flow reactors in multiphase catalytic reactions represents a promising approach for enhancing the efficiency of this important class of chemical reactions. We developed a simple approach to improve the reactor productivity of multiphase catalytic reactions performed using a flow chemistry unit with a packed bed reactor. Specifically, a tube-in-tube membrane contactor (sparger) integrated in-line with the flow reactor has been successfully applied to the aerobic oxidation of benzyl alcohol to benzaldehyde utilizing a heterogeneous palladium catalyst in the packed bed. We examined the effect of sparger hydrodynamics on reactor productivity quantified by space time yield (STY). Implementation of the sparger, versus segmented flow achieved with the built in gas dosing module (1) increased reactor productivity 4-fold quantified by space time yield while maintaining high selectivity and (2) improved process safety as demonstrated by lower effective operating pressures. Full article

This paper reviews the membrane processes for the nuclear fusion fuel cycle—namely, the treatment of the plasma exhaust gases and the extraction of tritium from the breeding blankets. With respect to the traditional processes, the application of membrane reactors to the fusion fuel cycle reduces the tritium inventory and processing time, thus increasing the safety and availability of the system. As an example, self-supported Pd-alloy membrane tubes have been studied for the separation of hydrogen and its isotopes from both gas- and liquid-tritiated streams through water-gas shift and isotopic swamping reactions. Furthermore, this paper describes an innovative membrane system (Membrane Gas–Liquid Contactor) for the extraction of hydrogen isotopes from liquid LiPb blankets. Porous membranes are exposed to the liquid metal that penetrates the pores without passing through them, then realizing a gas–liquid interface through which the mass transfer of hydrogen isotopes takes place. Compared to the conventional hydrogen isotope extraction processes from LiPb that use the “permeator against vacuum” concept, the proposed process significantly reduces mass-transfer resistance by improving the efficiency of the tritium recovery system. Full article

A membrane ozonation contactor was built to investigate ozonation using tubular membranes and inform computational fluid dynamics (CFD) studies. Non-porous tubular polydimethylsiloxane (PDMS) membranes of 1.0–3.2 mm inner diameter were tested at ozone gas concentrations of 110–200 g/m³ and liquid side velocities of 0.002–0.226 m/s. The dissolved ozone concentration could be adjusted to up to 14 mg O₃/L and increased with decreasing membrane diameter and liquid side velocity. Experimental mass transfer coefficients and molar fluxes of ozone were 2.4 × 10⁻⁶ m/s and 1.1 × 10⁻⁵ mol/(m² s), respectively, for the smallest membrane. CFD modelling could predict the final ozone concentrations but slightly overestimated mass transfer coefficients and molar fluxes of ozone. Model contaminant degradation experiments and UV light absorption measurements of ozonated water samples in both ozone (O₃) and peroxone (H₂O₂/O₃) reaction systems in pure water, river water, wastewater effluent, and solutions containing humic acid show that the contactor system can be used to generate information on the reactivity of ozone with different water matrices. Combining simple membrane contactors with CFD allows for prediction of ozonation performance under a variety of conditions, leading to improved bubble-less ozone systems for water treatment. Full article

Novel poly(tetrafluoroethylene) (PTFE) hollow fiber membranes were successfully fabricated by electrospinning, with ultrafine fibrous PTFE membranes as separation layers, while a porous glassfiber braided tube served as the supporting matrix. During this process, PTFE/poly(vinylalcohol) (PVA) ultrafine fibrous membranes were electrospun while covering the porous glassfiber braided tube; then, the nascent PTFE/PVA hollow fiber membrane was obtained. In the following sintering process, the spinning carrier PVA decomposed; meanwhile, the ultrafine fibrous PTFE membrane shrank inward so as to further integrate with the supporting matrix. Therefore, the ultrafine fibrous PTFE membranes had excellent interface bonding strength with the supporting matrix. Moreover, the obtained ultrafine fibrous PTFE hollow fiber membrane exhibited superior performances in terms of strong hydrophobicity (CA > 140°), high porosity (>70%), and sharp pore size distribution. The comprehensive properties indicated that the ultrafine fibrous PTFE hollow fiber membranes could have potentially useful applications in membrane contactors (MC), especially membrane distillation (MD) in harsh water environments. Full article

The mass transfer of ozone and oxygen into water through non-porous membranes was studied using computational fluid dynamics (CFD) modelling and fundamental convection-diffusion theory. Ozone is a gaseous oxidant that is widely applied in drinking water treatment. Membrane contactors are an alternative to conventional gas dispersion methods for injection of ozone gas mixtures into water. Few studies have explored computational approaches for membrane based ozone transport. In this investigation, quantitative concentration profiles across a single polydimethylsiloxane (PDMS) capillary membrane tube with internal gas flow and external liquid flow were obtained, including single mass transfer resistances and overall mass transfer coefficients for ozone and oxygen for varying membrane lengths, thicknesses, and laminar flow liquid side velocities. Both the influence of diffusivity and solubility of gases in the membrane were considered with the applied model. Previous studies have neglected the solubility of gases in the membranes in their analysis of ozone and oxygen gas fluxes. This work shows that the solubility has a significant impact of the overall mass transfer coefficients, in particular for oxygen. The main resistance for ozone was found in the liquid side, while for oxygen it was in the membrane. Mass transfer correlations based on heat transfer analogies revealed Sherwood (Sh) correlations for ozone and oxygen with good agreement to literature data, indicating that the applied computational model returns sensible results. The outcome of this study provides an initial basis for computational predictions of ozone and oxygen mass transfer for different membrane materials, flow conditions and reactor designs. Full article