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23 pages, 3790 KB  
Article
CrystalCells: An Open-Source Modular Bioprinting Platform with Automated Tool Exchange, High-Performance Extruding, Thermal Control, and Microscopic Imaging
by Shuang Liang, Silas Habimana and Feiyang Zheng
Appl. Sci. 2026, 16(8), 3727; https://doi.org/10.3390/app16083727 - 10 Apr 2026
Viewed by 220
Abstract
Open-source bioprinting can broaden access to biofabrication, enabling existing systems to perform high-resolution tissue manufacturing. However, most of these focus on low cost, easy assembly, or specific biomaterial ink rather than making a robust standardized and modularized multifunction platform. In this study, we [...] Read more.
Open-source bioprinting can broaden access to biofabrication, enabling existing systems to perform high-resolution tissue manufacturing. However, most of these focus on low cost, easy assembly, or specific biomaterial ink rather than making a robust standardized and modularized multifunction platform. In this study, we present CrystalCells, a user-friendly modular open-source bioprinting system centered on the TridentExtruder, a high-performance syringe extruder with extrusion/retraction capability and tool-free automated syringe coupling. The system enables the automated exchange of syringe, temperature-controlling, microscope, and pipette modules. Repeated syringe return-and-pickup cycles showed repositioning errors within ±20 μm, while the extruder generated pressures above 950 kPa and exhibited lower elastic deformation than the Replistruder 4 under the same pressure conditions. CrystalCells supported the extrusion of pre-crosslinked alginate, FRESH printing, and dual-biomaterial inks printing with automated exchange. A microscope module resolved stained HeLa cells and enabled layer-by-layer imaging for defect detection during printing. A thermoelectric module maintained the syringe barrel below 6 °C during the printing of an alginate–collagen biomaterial ink at 23 °C (room temperature), and a pipette module transferred 2–10 μL volumes with errors within ±0.5 μL. These results show that CrystalCells is an open-source modular biofabrication platform integrating printing, imaging, temperature control, and liquid handling within a single workflow. Full article
(This article belongs to the Section Applied Biosciences and Bioengineering)
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49 pages, 675 KB  
Review
Automated Assembly of Large-Scale Aerospace Components: A Structured Narrative Survey of Emerging Technologies
by Kuai Zhou, Wenmin Chu, Peng Zhao, Xiaoxu Ji and Lulu Huang
Sensors 2026, 26(8), 2294; https://doi.org/10.3390/s26082294 - 8 Apr 2026
Viewed by 340
Abstract
Large-scale aerospace components (e.g., wings, fuselage sections, wing boxes, and rocket segments) feature large dimensions, low stiffness, complex interfaces, and strict assembly tolerances. Traditional rigid tooling and manual alignment struggle to meet the demands of high precision, efficiency, and flexibility in modern aerospace [...] Read more.
Large-scale aerospace components (e.g., wings, fuselage sections, wing boxes, and rocket segments) feature large dimensions, low stiffness, complex interfaces, and strict assembly tolerances. Traditional rigid tooling and manual alignment struggle to meet the demands of high precision, efficiency, and flexibility in modern aerospace manufacturing. This paper presents a structured literature review on the automated assembly of large-scale aerospace components, summarizing advances in three core domains: pose adjustment and positioning mechanisms, digital measurement technologies, and trajectory planning and control. Particular emphasis is placed on two cross-cutting themes: measurement uncertainty analysis and flexible assembly, which are critical for high-quality docking. The review classifies pose adjustment mechanisms into four categories (NC positioners, parallel kinematic machines, industrial robots, and novel mechanisms) and digital measurement into five branches (vision metrology, large-scale metrology, measurement field construction, uncertainty analysis, and auxiliary techniques). It also outlines five trajectory planning and control routes, covering traditional methods, multi-sensor fusion, digital twins, flexible assembly, and emerging intelligent approaches. The analysis reveals that current research suffers from fragmentation among mechanism design, metrology, and control, with insufficient integration of uncertainty propagation and flexible deformation modeling. Future systems will rely on heterogeneous equipment collaboration, uncertainty-aware closed-loop control, high-fidelity flexible modeling, and digital twin-driven decision-making. This review provides a unified framework and a technical reference for developing reliable, flexible, and scalable automated assembly systems for next-generation aerospace structures. Full article
(This article belongs to the Section Sensors and Robotics)
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25 pages, 3472 KB  
Article
Optimization of Punch Shaft Design for Reduced Punching Force and Enhanced Tool Life in S500MC Steel Sheet Forming
by Abdelwaheb Zeidi, Khaled Elleuch, Şaban Hakan Atapek, Jarosław Konieczny, Krzysztof Labisz and Janusz Ćwiek
Materials 2026, 19(7), 1470; https://doi.org/10.3390/ma19071470 - 7 Apr 2026
Viewed by 336
Abstract
This study presents a comprehensive numerical and experimental investigation into the influence of punch shaft geometry on punching force and tool durability in the cold forming of S500MC steel sheets using an AISI D2 punch. Finite element analyses were conducted to evaluate the [...] Read more.
This study presents a comprehensive numerical and experimental investigation into the influence of punch shaft geometry on punching force and tool durability in the cold forming of S500MC steel sheets using an AISI D2 punch. Finite element analyses were conducted to evaluate the effects of varying punch shaft diameters on stress distribution, deformation behavior, and resultant punching forces. Experimental validation was performed through controlled punching tests, measuring force responses and assessing tool wear. The results demonstrate that optimizing the punch shaft diameter reduces the maximum punching force and minimizes stress concentrations, thereby enhancing tool life. Specifically, larger punch shaft diameters contribute to more uniform stress distribution and decreased risk of premature tool failure. These findings provide valuable insights for tooling design in high-strength steel sheet forming processes, enabling improved efficiency and cost-effectiveness in manufacturing operations. Full article
(This article belongs to the Special Issue Modeling and Optimization of Material Properties and Characteristics)
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21 pages, 6200 KB  
Article
Prediction and Regulation of SCC’s Shrinkage Using the PSO-BPNN Model
by Tongyuan Ni, Lihua Shen, Shenghao Shen, Zaoyang Cai, Wen Chu, Chengshun Hu, Chenhui Jiang and Kai Jing
Materials 2026, 19(7), 1468; https://doi.org/10.3390/ma19071468 - 7 Apr 2026
Viewed by 269
Abstract
The shrinkage deformation is a significant risk to self-compacting concrete (SCC)-filled steel tube structures. It was essential to understand the concrete autogenous shrinkage strain before being regulated in order to determine compensation shrinkage measures. In this study, A PSO-BPNN model was constructed, which [...] Read more.
The shrinkage deformation is a significant risk to self-compacting concrete (SCC)-filled steel tube structures. It was essential to understand the concrete autogenous shrinkage strain before being regulated in order to determine compensation shrinkage measures. In this study, A PSO-BPNN model was constructed, which is based on the Particle Swarm Optimization-Back Propagation Neural Networks (PSO-BPNN), and the autogenous shrinkage strain of SCC was predicted based on PSO-BPNN before being regulated. Moreover, some experiments about compensating for shrinkage by expansion and by a combination of expansion and contraction were investigated. Based on this prediction, a series of experiments was conducted on the regulation of the shrinkage deformation of SCC for an actual bridge project. The results indicated that a good consistency of PSO-BPNN between predicted and measured values, demonstrating that PSO-BPNN is a model with high accuracy in predicting concrete autogenous shrinkage strain before regulation, and as a guidance for regulation to compensate for shrinkage. The prediction error was less than 10% for 28-day self-shrinkage, and the experimental workload was reduced. The PSO-BPNN is a convenient tool for predicting the shrinkage of SCC, enabling the determination of dosages of expansion agent and reducing shrinkage agent to achieve SCC’s shrinkage regulation. Full article
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23 pages, 399 KB  
Article
Curvature–Cohomology Criterion for Projectivity: A Synthesis of Classical Results in Hodge Theory
by Ghaliah Alhamzi, Mona Bin-Asfour, Emad Solouma, Abdullah Alahmari, Mansoor Alsulami and Sayed Saber
Axioms 2026, 15(4), 265; https://doi.org/10.3390/axioms15040265 - 6 Apr 2026
Viewed by 189
Abstract
This paper synthesizes classical results in Hodge theory, curvature positivity, and vanishing theorems to give a concise curvature–cohomology criterion for the projectivity of compact Kähler manifolds. While each analytic component—Yau’s solution of the Calabi conjecture, the Bochner–Kodaira–Nakano identity, and Kodaira’s embedding theorem—is well-known, [...] Read more.
This paper synthesizes classical results in Hodge theory, curvature positivity, and vanishing theorems to give a concise curvature–cohomology criterion for the projectivity of compact Kähler manifolds. While each analytic component—Yau’s solution of the Calabi conjecture, the Bochner–Kodaira–Nakano identity, and Kodaira’s embedding theorem—is well-known, their combination yields a transparent geometric criterion: if the first Chern class c1(M) admits a semi-positive real (1,1) representative that is strictly positive at some point (or equivalently has a maximal rank n somewhere), then M is projective. Beyond the maximal rank case, we refine Girbau’s classical vanishing theorem to obtain an optimal rank-sensitive bound: if 2πc1(M) has a semi-positive representative whose pointwise rank is k somewhere, then Hp,0(M)=0 for all p>nk. This sharpens the classical Girbau–Griffiths–Harris vanishing theorem and quantifies how partial positivity of a Ricci representative constrains Hodge cohomology. We situate these criteria alongside classical tests (Kodaira integrality and Moishezon) and numerical descriptions of the Kähler cone (Demailly–Paun), discuss deformation-invariance properties, and relate them to RC positivity and Campana–Peternell-type statements. Examples illustrate the sharpness of the hypotheses, and we survey the effective bounds—ranging from rigorous uniform high ampleness results to conjectural optimal constants—with clear distinction between proven theorems, refinements of classical results, and open problems. The contribution of this work lies not in new analytic techniques but in (1) isolating a sharp curvature condition at the level of c1(M); (2) organizing classical tools into a direct projectivity criterion; and (3) clarifying the rank-dependent vanishing behavior that follows from partial positivity. Full article
(This article belongs to the Special Issue Recent Advances in Complex Analysis and Applications, 2nd Edition)
22 pages, 1280 KB  
Article
Enhancing Early Skin Cancer Detection: A Deep Learning Approach with Multi-Scale Feature Refinement and Fusion
by Siyuan Wu, Pengfei Zhao, Huafu Xu and Zimin Wang
Symmetry 2026, 18(4), 612; https://doi.org/10.3390/sym18040612 - 5 Apr 2026
Viewed by 251
Abstract
The global incidence of skin cancer is rising, making it an increasingly critical public health issue. Malignant skin tumors such as melanoma originate from pathological alterations in skin cells, and their accurate early-stage segmentation is crucial for quantitative analysis, early diagnosis, and effective [...] Read more.
The global incidence of skin cancer is rising, making it an increasingly critical public health issue. Malignant skin tumors such as melanoma originate from pathological alterations in skin cells, and their accurate early-stage segmentation is crucial for quantitative analysis, early diagnosis, and effective treatment. However, achieving precise and efficient segmentation remains a major challenge, as existing methods often struggle to capture complex lesion characteristics. To address this challenge, we propose a novel deep learning framework that integrates the PVT v2 backbone with two key modules: the Spatial-Aware Feature Enhancement (SAFE) module and the Multiscale Dual Cross-attention Fusion (MDCF) module. The SAFE module enhances multi-scale encoder features through a dual-branch architecture, which adaptively extracts offset information to integrate fine-grained shallow details with deep semantic information, thereby bridging the feature gap across network depths. The MDCF module establishes bidirectional cross-attention between decoder and encoder features, followed by multi-scale deformable convolutions that capture lesion boundaries and small fragments across heterogeneous receptive fields, thereby enriching semantic details while suppressing background interference. The proposed model was evaluated on two public benchmark datasets (ISIC 2016 and ISIC 2018), achieving Intersection over Union (IoU) scores of 87.33% and 83.67%, respectively. These results demonstrate superior performance compared to current state-of-the-art methods and indicate that our framework significantly enhances skin lesion image analysis, offering a promising tool for improving early detection of skin cancer. Full article
(This article belongs to the Special Issue Symmetric/Asymmetric Study in Medical Imaging)
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30 pages, 3637 KB  
Article
A Hybrid-Dimensional Iterative Coupled Modeling of Lubrication Flow in Deformable Geological Media with Discrete Fracture Networks
by Yue Xu, Tao You and Qizhi Zhu
Materials 2026, 19(7), 1444; https://doi.org/10.3390/ma19071444 - 4 Apr 2026
Viewed by 318
Abstract
Fluid-driven fracture processes are central to the development of subsurface energy systems such as geothermal and hydrocarbon reservoirs. Although phase-field formulations have become a widely used tool for describing fracture initiation and growth, the diffuse representation of cracks makes it difficult to resolve [...] Read more.
Fluid-driven fracture processes are central to the development of subsurface energy systems such as geothermal and hydrocarbon reservoirs. Although phase-field formulations have become a widely used tool for describing fracture initiation and growth, the diffuse representation of cracks makes it difficult to resolve flow behavior accurately inside discrete fracture networks (DFNs) and to represent hydro-mechanical coupling in a sharp-interface sense. This study develops a hybrid-dimensional iterative framework for lubrication-flow simulation in deformable fractured geomaterials. By leveraging phase-field point clouds together with non-conforming discretization schemes for both the solid matrix and fracture domains, the proposed framework enables the dynamic reconstruction of evolving fracture networks. The theoretical formulation and numerical implementation of the coupling strategy are presented in detail. Hydraulic benchmark examples verify the performance of the fluid flow solver under various physical conditions. The classical Sneddon problem and Khristianovic–Geertsma–de Klerk (KGD) model are employed to validate the solid deformation solver, confirming accurate predictions of crack opening displacement and mesh independence in fracture width calculation. Additional simulations with complex pre-existing fracture patterns further demonstrate the applicability of the framework to coupled hydro-mechanical analysis in fractured media. Full article
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22 pages, 1709 KB  
Review
Satellite Remote Sensing for Cultural Heritage Protection: The Consensus Platform and AI-Assisted Bibliometric Analysis of Scientific and Grey Literature (2010–2025)
by Claudio Sossio De Simone, Nicola Masini and Nicodemo Abate
Heritage 2026, 9(4), 149; https://doi.org/10.3390/heritage9040149 - 3 Apr 2026
Viewed by 361
Abstract
Satellite remote sensing has rapidly evolved from an experimental support tool into a structural component of preventive archaeology and cultural heritage governance. Drawing on scientific publications and policy-oriented grey literature from 2010–2025, this study provides an integrated review of how optical, SAR, and [...] Read more.
Satellite remote sensing has rapidly evolved from an experimental support tool into a structural component of preventive archaeology and cultural heritage governance. Drawing on scientific publications and policy-oriented grey literature from 2010–2025, this study provides an integrated review of how optical, SAR, and multi-sensor satellite data are used to detect archaeological sites, monitor landscape and structural change, and support risk-informed planning across diverse legal and institutional contexts. A multi-platform workflow combines AI-assisted semantic querying (Consensus), bibliometric searches (Scopus), and the collaborative management and geospatial visualisation of references through Zotero, VOSviewer (1.6.19), and QGIS (3.44)-based literature mapping, thereby linking thematic trends, co-authorship networks, and geographical patterns of research and regulation. The results show non-linear but marked publication growth, a strongly interdisciplinary profile, and the consolidation of international hubs that drive advances in Sentinel-2-based prospection, Landsat and night-time lights urbanisation metrics, and SAR time series for deformation, looting, and conflict-damage mapping. Parallel analysis of grey literature and institutional initiatives (Copernicus Cultural Heritage Task Force, national “extraordinary plans”, regional declarations, and UNESCO guidelines) reveals the codification of satellite Earth observation within rescue archaeology protocols, emergency archaeology, and long-term conservation strategies. Overall, the evidence indicates a transition towards data-driven, multi-sensor, and multi-scalar research, underpinned by open satellite data, reproducible workflows, and AI-supported evidence synthesis. Full article
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20 pages, 25127 KB  
Article
Investigation of Tool Wear and Surface Integrity in Turning γ-TiAl Alloy Under High-Pressure Cooling
by Erliang Liu, Yifan Xu, Baiwei Zhu, Limin Shi and Hailang Zhou
Coatings 2026, 16(4), 428; https://doi.org/10.3390/coatings16040428 - 3 Apr 2026
Viewed by 323
Abstract
To address the issues of high cutting temperature and insufficient heat dissipation during the machining of γ-TiAl alloys, this study systematically investigates the effects of three cooling strategies—dry cutting, flood cooling, and high-pressure cooling—on tool wear and surface integrity. The variations in tool [...] Read more.
To address the issues of high cutting temperature and insufficient heat dissipation during the machining of γ-TiAl alloys, this study systematically investigates the effects of three cooling strategies—dry cutting, flood cooling, and high-pressure cooling—on tool wear and surface integrity. The variations in tool wear, surface morphology, surface roughness, surface defects, microstructure, and microhardness were analyzed in detail. The experimental results indicate that adhesive wear is the dominant wear mechanism under all three cooling conditions. Owing to its superior penetration capability, high-pressure cooling significantly suppresses tool wear, although it may induce groove wear. In terms of surface integrity, high-pressure cooling significantly improves the machined surface quality while reducing surface defects, plastic deformation, and work hardening. Compared with dry cutting, the surface roughness decreases by approximately 9.1%–39.0%, the thickness of the plastically deformed layer is reduced by up to 50.74%, and the degree of work hardening decreases by approximately 11.5%–14.5%. With increasing cutting speed, the surface roughness, plastically deformed layer thickness, and degree of work hardening increase under all three cooling conditions; however, high-pressure cooling still maintains the best overall performance at high cutting speeds. These results indicate that high-pressure cooling effectively suppresses thermo-mechanical coupling in the cutting zone by enhancing coolant penetration and lubrication, thereby providing an efficient approach to reducing tool wear and improving the surface quality of machined γ-TiAl alloys. Full article
(This article belongs to the Special Issue Cutting Performance of Coated Tools)
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16 pages, 5132 KB  
Article
Effects of the Ratio of Rotation to Welding Speed on the Mechanical Properties of the Friction-Stir Welds of the Dissimilar Aluminum Alloys AA5052-H32 and AA6261-T6
by Pablo R. Valle, Fernando Franco, Martha Sevilla and Dario Benavides
Appl. Sci. 2026, 16(7), 3462; https://doi.org/10.3390/app16073462 - 2 Apr 2026
Viewed by 373
Abstract
Solid-state welding processes, particularly friction-stir welding (FSW), offer significant advantages for joining different aluminum alloys due to their good mechanical performance, energy efficiency, and cost-effectiveness. The FSW of the AA5052-H32 and AA6261-T6 alloys has not been previously reported. In this study, the effects [...] Read more.
Solid-state welding processes, particularly friction-stir welding (FSW), offer significant advantages for joining different aluminum alloys due to their good mechanical performance, energy efficiency, and cost-effectiveness. The FSW of the AA5052-H32 and AA6261-T6 alloys has not been previously reported. In this study, the effects of the main FSW process parameters on the mechanical behavior of different AA5052/AA6261 alloy joints were systematically investigated. A full factorial experimental design was applied, considering the tool rotation speed (900–1800 rpm) and the welding speed (56–252 mm/min) as control factors, along with their ratio (Rs/Ws). The results of the tensile tests reveal that the joint strength is strongly affected by the interaction between the rotation and welding speeds, with the Rs/Ws ratio is identified as a key parameter governing material flow, plastic deformation, and defect formation. The maximum tensile strength, approximately 198 MPa, corresponding to a mechanical efficiency of 84.4%, was achieved at 1800 rpm and 7 rev/mm, a condition that favored effective material mixing and a defect-free interfacial bond (≈162–186 MPa). The microhardness profiles showed a minimum of approximately 40–50 HV within the TMAZ, on the advancing side. In general, clear quantitative relationships were established between the process parameters and the mechanical properties, which allowed for the identification of optimal operating conditions to produce high-quality FSW joints between the dissimilar materials AA5052/AA6261. Full article
(This article belongs to the Section Materials Science and Engineering)
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21 pages, 2852 KB  
Article
A Mathematical Model for the Pullout Response of Hooked-End Shape Memory Alloy Fibres Embedded into Concrete
by Demewoz W. Menna and Aikaterini S. Genikomsou
Constr. Mater. 2026, 6(2), 22; https://doi.org/10.3390/constrmater6020022 - 2 Apr 2026
Viewed by 195
Abstract
This study investigates the pullout behaviour of hooked-end superelastic shape memory alloy (SMA) fibres embedded in concrete with the aim to develop an analytical model. Single fibre pullout experiments were performed to evaluate the mechanical response of SMA fibres with various hook geometries. [...] Read more.
This study investigates the pullout behaviour of hooked-end superelastic shape memory alloy (SMA) fibres embedded in concrete with the aim to develop an analytical model. Single fibre pullout experiments were performed to evaluate the mechanical response of SMA fibres with various hook geometries. A mathematical model based on the friction pulley method was then developed to predict the experimental pullout load versus displacement plots. The model integrates the tensile stress–strain response and the elastic–plastic constitutive behaviour of superelastic SMA materials, while also accounting for fibre slip and superelastic deformation during the pullout process. The pullout process is modelled through staged mechanisms including elastic response and debonding, progressive mechanical anchorage, and frictional pullout. The contribution of mechanical anchorage is governed by the elastic–superelastic strain distribution within the hook bends. The proposed model reasonably reproduces the overall load-slip response, peak pullout load, slip at peak load, and pullout energy for the three different fibre geometries extracted from normal strength and high-performance concrete matrix. The proposed mathematical model offers a transferable and predictive tool for assessing the pullout performance of hooked-end SMA fibres and supports their integration into design of SMA fibre-reinforced cementitious composites. Full article
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17 pages, 3168 KB  
Article
Pilot Study of an Integrated Gait and Spine Kinematics Protocol Using Optoelectronic Motion Analysis in Scoliosis Patients: Validation, Usability, and Comparison with Healthy Controls
by Luca Emanuele Molteni, Luigi Piccinini, Riccardo Riboni and Giuseppe Andreoni
Bioengineering 2026, 13(4), 419; https://doi.org/10.3390/bioengineering13040419 - 2 Apr 2026
Viewed by 261
Abstract
Background: Gait analysis offers a comprehensive assessment of locomotion and postural control, which are often altered in individuals with spinal deformities. After validating a stereophotogrammetric protocol for whole-body kinematics, including spinal motion in healthy subjects, its application to clinical populations is needed to [...] Read more.
Background: Gait analysis offers a comprehensive assessment of locomotion and postural control, which are often altered in individuals with spinal deformities. After validating a stereophotogrammetric protocol for whole-body kinematics, including spinal motion in healthy subjects, its application to clinical populations is needed to assess its clinical relevance. Patients treated with spinal arthrodesis for scoliosis may show reduced trunk mobility and compensatory gait strategies. Methods: The validated spinal protocol was applied to 10 patients with scoliosis who underwent arthrodesis and 5 healthy controls. For each participant, the range of motion (ROM) of the upper thoracic, lower thoracic, and lumbar districts was computed. Group differences were assessed with the Mann–Whitney U test, and time-normalized angular curves were compared using Statistical Parametric Mapping (SPM1d). Results: In the pathological group, the protocol showed moderate-to-excellent intra- and inter-operator reliability (ICC > 0.594). Compared with controls, patients exhibited a significant reduction in ROM in fused or adjacent districts. SPM analysis identified altered upper thoracic flexion–extension patterns, particularly relative to the lower thoracic segment, throughout the gait cycle. Conclusions: The protocol demonstrated preliminary feasibility and sensitivity in identifying segmental and phase-dependent changes in spinal motion after arthrodesis, indicating that it may serve as a useful tool for exploratory postoperative gait evaluation. Full article
(This article belongs to the Special Issue Bioengineering Technologies for Spine Research)
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20 pages, 8593 KB  
Article
Advanced Computational Investigation of Brush Seal Thermo-Fluid–Mechanical Performance Through Novel Porous Media Coefficient Derivation
by Altyib Abdallah Mahmoud Ahmed, Juan Wang, Meihong Liu, Aboubaker I. B. Idriss and Abdelgalal O. I. Abaker
Computation 2026, 14(4), 83; https://doi.org/10.3390/computation14040083 - 1 Apr 2026
Viewed by 392
Abstract
Brush seals represent the most effective sealing technology, offering 5 to 10 times lower leakage flow rates, resulting in an 80% to 90% increase in sealing efficiency. However, key challenges remain in optimizing brush seal performance, including managing high frictional heat, maintaining consistent [...] Read more.
Brush seals represent the most effective sealing technology, offering 5 to 10 times lower leakage flow rates, resulting in an 80% to 90% increase in sealing efficiency. However, key challenges remain in optimizing brush seal performance, including managing high frictional heat, maintaining consistent leakage flow, and preventing mechanical deformation failures within the bristle pack. This study uses a fluid–mechanical coupling method to establish and refine numerical investigation procedures. Using porous media and local thermal non-equilibrium (LTNE) approaches, the effects of the pressure ratio on seal performance are analyzed. The results reveal that the difference between the maximum directional and total deformations is 0.9108 mm, with the total deformation being approximately 79,666% larger than the directional deformation. These findings highlight that the bristle pack must be designed with primary consideration of total deformation to enhance performance and efficiency. The proposed methodologies enable more robust comparative evaluations of alternative brush seal configurations, including two-stage bristle packs and inline structural models. This facilitates the identification of optimized structures that minimize leakage, enhance energy dissipation, and improve the overall seal performance, thereby advancing the porous media model from a general approximation to a design-optimized tool. Full article
(This article belongs to the Section Computational Engineering)
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19 pages, 3280 KB  
Article
The Development of Computer Models of Complex Machining Methods in Mechanical Engineering for Systematic Research, Control and Optimization
by Ihor Hrytsay, Petro Pukach and Myroslava Vovk
Dynamics 2026, 6(2), 12; https://doi.org/10.3390/dynamics6020012 - 1 Apr 2026
Viewed by 212
Abstract
The results of the development and practical application of a comprehensive system for studying gear cutting processes are presented. The processes are traditional hobbing, modern power skiving, and radial-circular methods. Carrying out these processes is based on the gear teeth continuous generating method [...] Read more.
The results of the development and practical application of a comprehensive system for studying gear cutting processes are presented. The processes are traditional hobbing, modern power skiving, and radial-circular methods. Carrying out these processes is based on the gear teeth continuous generating method using complex kinematics. This complicates the analysis, description and modeling of the processes. The developed system provides for a logical sequence of step-by-step modeling and simulation of interrelated processes and phenomena accompanying gear processing. Reproducing volumetric chips and calculating their parameters provides the basis for determining deformation and contact processes, cutting forces, elastic deformations, machining accuracy and energy costs per operation. After establishing the operation to overcome friction and heat flows, the degree of heating and the temperature of the working surfaces are calculated to predict tool wear and its service life. Based on the parametric non-uniformity of the considered processes, the intensity of oscillations and vibrations of gear cutting machines is predicted, and their impact on the quality of gear surfaces and the accuracy of gears is determined. These approaches enable the study of such processes at the level of individual teeth and blades during cutting. They also allow gear cutting technology and cutting tools to be optimized according to the most important criteria and performance assessments. Full article
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15 pages, 2341 KB  
Article
A Current-Frequency Dependent Hysteresis Model for an Entangled Metallic Wire Mesh–Magnetorheological (EMWM-MR) Composite Damper: Characterization and Inertial Flow Dominated Dissipation Mechanism
by Rong Liu, Zhilin Rao and Yiwan Wu
Appl. Sci. 2026, 16(7), 3367; https://doi.org/10.3390/app16073367 - 31 Mar 2026
Viewed by 204
Abstract
Accurate modeling of smart composite dampers is crucial for simulation and model-based control. This study focuses on the constitutive modeling of a novel damper that synergistically combines an Entangled Metallic Wire Mesh (EMWM) with a magnetorheological (MR) fluid. Unlike traditional MR dampers, the [...] Read more.
Accurate modeling of smart composite dampers is crucial for simulation and model-based control. This study focuses on the constitutive modeling of a novel damper that synergistically combines an Entangled Metallic Wire Mesh (EMWM) with a magnetorheological (MR) fluid. Unlike traditional MR dampers, the interaction between the field-responsive MR fluid and the rate-sensitive, deformable EMWM matrix introduces strong coupled current–frequency dependence. To capture this essential characteristic, a control-oriented, bivariate (current–frequency) hysteresis model is formulated, wherein all parameters are explicit, continuous functions of both the control current (I) and excitation frequency (f). A systematic two-step identification method is employed to derive these functions from dynamic tests. A key finding is that the identified damping exponent (α) consistently exceeds unity across the tested operational range. This quantitatively indicates a transition from viscous-dominated to inertial-flow-dominated dissipation within the EMWM matrix, a distinctive mechanism attributed to non-Darcian flow in its porous structure. The fully parameterized model demonstrates high fidelity (R2 > 0.99) within the characterized low-frequency, small-amplitude regime and shows reliable predictive capability for interpolated conditions. The presented model serves as a ready-to-use constitutive tool for the simulation and design of low-frequency vibration isolation systems utilizing EMWM-MR composites, and the revealed inertial flow mechanism provides fundamental insight for the development of next-generation adaptive dampers. Full article
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