Search Results (27,830)

Photovoltaic (PV) performance in desert environments is significantly hindered by soiling and partial shading. To bridge the gap in empirical data for extreme Saharan conditions, this study presents a novel techno-economic assessment of uniform horizontal shading (UHS) specifically conducted in Mauritania. Controlled outdoor experiments were performed using a 250 W crystalline silicon PV module and a PVPM 2540C I–V curve tracer, applying progressive shading levels from 2.5% to 20%. The novelty of this work lies in the integration of high-resolution experimental I–V/P–V characterization with a localized techno-economic model for five pre-commercial PV plants. It was observed that PV modules are exceptionally sensitive to shading; specifically, a mere 10% shaded area leads to a catastrophic 90% drop in power and current, while the voltage remains remarkably stable. Thermographic analysis further validates the thermal gradients and bypass diode functionality. By quantifying the financial impacts, this research highlights that cumulative economic losses across the five real-world sites reached 87.95%, exceeding 55,000 MRU. These findings provide a strategic framework for optimizing PV systems in arid terrains and offer a robust tool for enhancing the design and operation of large-scale solar applications in desert environments. Full article

Green façades are acknowledged as passive strategies that reduce heat accumulation, enhance biodiversity, improve particulate matter absorption and provide psycho-physiological benefits for users. However, evaluations of their thermal performance—accounting for seasonality, vegetation density, and leaf characteristics—remain incomplete. This study addresses this gap by assessing two green façade typologies on a sample building located in Northern Italy (Cfa climate). ENVI-met microclimate simulations compared a bare wall with vegetated façades featuring Hedera helix (evergreen) and Parthenocissus tricuspidata (deciduous) across four orientations and seasonal conditions, considering the sample building and the immediate surrounding outdoor space. Both species reduced wall-surface temperatures (T₀) and improved outdoor thermal comfort perception (PET), influenced by LAI dynamics, foliage persistence, and façade orientation. Results indicate that Parthenocissus tricuspidata achieved the greatest cooling effect during hot periods due to higher LAI, with absolute T₀ reductions of up to 22.1 °C on southern façades and 30.0 °C on western façades. In these orientations, PET improvements reached up to 3.0 °C (south) and 8.0 °C (west). Conversely, Hedera helix ensured stable year-round performance and performed better on northern façades during colder periods. The results stress the need for integrated design that aligns plant choice with orientation and seasonal growth to optimize thermal performance, cut cooling demands, and improve outdoor comfort. Full article

The aim of this work is to investigate the possibility of improving the performance properties of 40CrMnMo7 steel by conducting duplex surface modification treatment. Chemical-thermal treatment processes were used—nitrocarburization and ion-nitriding and subsequent application of a nanostructured multilayer coating, Cr/(Cr-C)ml. The resulting structures and their influence on the adhesion of the applied coating, as well as their influence on the tribological properties of the coating, were studied. By conducting Glow Discharge Optical Emission Spectroscopy (GDOES), it was established that the penetration of nitrogen into the depth is greater in the ion-nitriding process, and the results of the conducted optical metallography and hardness measurement show that after ion-nitriding, the obtained hard layer has a greater thickness and hardness. The data obtained from the studies of the phase composition of the hard layers show that after nitrocarburization the non-stoichiometric, but crystalline phase Fe₃N_1.1 (ξ)—98.4% was formed. In the composition of the hard layer formed after the ion-nitriding process, the presence of Fe₃N (ξ-phase) in an amount of 79.5% and Fe₄N (γ′-phase) in an amount of 19.1% was established. On the chemically and thermally treated surfaces, a Cr/(Cr-C)ml coating was applied through the unbalanced magnetron sputtering technology. The applied coating has a hardness of 17.1 ± 0.6 GPa and a modulus of elasticity of 289 ± 8.7 GPa. The thickness of the coating applied on the test bodies not subjected to diffusion enrichment is 1.967 µm, and the adhesion class is classified as HF-2. It has been established that the profile of the surfaces obtained after the application of the chemical-thermal treatment processes has an impact on the thickness of the applied coating and on its adhesion. After nitrocarburization, the thickness of the coating is 2.9 µm, and the adhesion of the coating is classified as HF-0. The thickness of the applied coating on the test bodies subjected to ion-nitriding is 2.4 µm, and the adhesion class is HF-1. The results of the conducted tribological tests show that the used chemical-thermal treatment processes have an impact on the coefficients of friction and wear of the coating. The coefficient of friction for the combination of the nitriding process and Cr/(Cr-C)ml coating has the highest value (µ ≈ 0.38), while that of the ion-nitrided sample with subsequent coating has a value (µ ≈ 0.21) slightly higher than the COF of the test body with only the coating applied (µ ≈ 0.18). The lowest value of the coating wear coefficient is registered for the combination of the ion-nitriding and coating process (k = 7.96 × 10⁻⁵), while for the combination of nitriding and coating, it is the highest (k = 12.4 × 10⁻⁴). The relevance of the present work is related to the implementation of surface modification of 40CrMnMo7 steel by using established technological processes of chemical-thermal treatment and subsequent deposition of nanostructured multilayer Cr/(Cr-C)ml coating. The other novelty in the present study is related to the use of MF pulsed DC power supplies, operating at a fixed frequency of 100 kHz and a specific pulse shape, similar to the shape of HiPIMS pulses, for the deposition of nanostructured multilayer Cr/(Cr/a-C)ml coatings. Full article

Calcium carbonate is a widely used filler in polymer composites due to its low cost and ability to improve stiffness, dimensional stability, and impact resistance. However, its hydrophilic surface limits compatibility with nonpolar polymer matrices, making surface modification essential to improve filler dispersion and interfacial adhesion. Stearic acid is commonly applied as a surface modifier for calcium carbonate because it readily chemisorbs onto the mineral surface and forms densely packed self-assembled monolayers that improve hydrophobic character. Despite its widespread use, stearic acid exhibits limited thermal and interfacial stability under polymer processing conditions, motivating the development of stabilization strategies. In this work, gamma and electron-beam irradiation were applied to stearic-acid-modified calcium carbonate to modify the surface-bound stearic acid layer with the aim of enhancing its interfacial stability, surface resistance, and hydrophobic performance, and to evaluate the influence of irradiation atmosphere on these effects. The modified materials were characterized in terms of structural integrity, surface wettability, surface free energy, thermal stability, and optical properties. The results demonstrate that ionizing radiation enhances surface hydrophobicity and coating durability while preserving the crystal structure of the CaCO₃ substrate. Gamma irradiation of stearic-acid-modified vaterite exhibited strong atmosphere dependence, with improved hydrophobicity under oxygen-free conditions, whereas electron-beam irradiation showed more robust and oxygen-insensitive behavior. Based on the observed improvements in hydrophobicity, surface free energy, and thermal stability, electron-beam irradiation emerges as a promising and less atmosphere-sensitive approach for producing durable stearic-acid-modified CaCO₃ fillers suitable for polymer composite applications. Full article

This study presents a comprehensive comparative analysis of the performance, combustion, and emission characteristics of a single-cylinder, four-stroke spark-ignition engine fueled by commercial gasoline and raw biogas enhanced with cerium oxide (CeO₂) nanoparticles. Raw biogas containing 58% methane was tested without carbon dioxide removal to reflect practical rural applications, while CeO₂ nanoparticles were ultrasonically dispersed in the fuel to promote homogeneous suspension and catalytic activity. Experiments were conducted under wide-open and part-throttle conditions across a range of engine speeds, with simultaneous measurement of brake thermal efficiency, brake-specific fuel consumption, volumetric efficiency, in-cylinder pressure, heat release rate, combustion phasing, and regulated emissions. The results showed that while gasoline consistently outperformed biogas in torque and power due to its higher heating value and flame speed, the addition of CeO₂ significantly reduced the performance gap. For the biogas mode, CeO₂ addition increased brake thermal efficiency by up to 5%, lowered brake-specific fuel consumption by up to 8%, and shifted the start of main combustion to earlier crank angles, indicating faster and more complete combustion, particularly at high loads where higher temperatures activate CeO₂’s catalytic behavior. Emission analysis revealed that CeO₂-blended biogas reduced carbon monoxide emissions by approximately 25% and unburned hydrocarbons by up to 55% compared with gasoline, while nitrogen oxide emissions were consistently 15–22% lower. These reductions were observed across both wide-open and part-throttle conditions, confirming improved combustion completeness and lower peak flame temperatures. These improvements are attributed to CeO₂’s oxygen-storage capability, catalytic oxidation activity, and enhanced thermal conductivity, which collectively strengthen combustion completeness and cyclic stability. The findings demonstrate that nanoparticle-enhanced biogas can substantially improve the environmental and operational viability of spark-ignition engines, offering a practical pathway for integrating renewable gaseous fuels into existing transportation systems. Full article

This study systematically screened twelve phase transfer catalysts from three categories, namely ammonium-based compounds, phosphonium-based compounds, and polyethylene glycols of different molecular weights, for the preparation of carboxylated nitrile rubber (XNBR) via phase transfer catalytic hydrolysis. The carboxyl content of the resulting XNBR was quantitatively determined by titration, revealing significant variations with catalyst structure ranging from 0 to 2.2 wt%. Phosphonium catalysts exhibited the highest carboxylation efficiency, with TBPB achieving 2.2 wt%, while ammonium catalysts showed structure-dependent performance, with TBAB reaching 1.1 wt%. PEG catalysts demonstrated optimal efficiency at intermediate molecular weights, with PEG-300 achieving 0.8 wt% and PEG-600 achieving 0.6 wt% but suffered from residual contamination. Through comprehensive evaluation of catalytic efficiency, reaction controllability, safety, and product purity, tetrabutylammonium bromide (TBAB) was identified as the optimal catalyst, achieving the best balance between carboxyl content (1.1 wt%), mild reaction kinetics, minimal catalyst residue, and product uniformity. Using TBAB as the catalyst, XNBR with low (1.1%) and high (3.1%) carboxyl contents were successfully prepared by controlling reaction time. The research demonstrated that carboxyl content had a decisive impact on vulcanization characteristics, mechanical properties, and thermal stability of XNBR. As carboxyl content increased, crosslink density significantly increased, leading to marked improvement in tensile stress at given elongation, tensile strength, and hardness, while elongation at break showed a decreasing trend. Thermogravimetric analysis demonstrated that carboxyl group introduction effectively enhanced the thermal stability of the material. This study provides an important theoretical basis and practical guidance for regulating the carboxylation degree through catalyst molecular design and preparing XNBR with excellent comprehensive performance. Full article

Cellulose paper, a natural polymeric dielectric, determines the lifetime of oil–paper insulation systems in transformers, yet its molecular degradation behavior in ester-based insulating media remains insufficiently clarified. This study investigates the electro–thermal aging of cellulose polymer immersed in soybean-based natural ester (SBNE) and palm fatty acid ester (PFAE), with emphasis on depolymerization and its relationship with partial discharge (PD) activity. Accelerated aging experiments were conducted under combined electrical and thermal stress, and the evolution of the degree of polymerization (DP) was measured to quantify polymer chain scission. Phase-resolved PD (PRPD) patterns were recorded during aging, and multi-dimensional statistical features were extracted and reduced using principal component analysis to characterize degradation-sensitive electrical responses. The results show a progressive decrease in DP with aging time in both ester media, accompanied by distinct PD evolution characteristics, indicating different influences of the two esters on cellulose polymer stability. An ensemble learning model integrating multiple classifiers was further employed to identify aging stages based on PD features, achieving reliable discrimination performance. These findings establish a correlation between cellulose depolymerization and dielectric discharge behavior, providing a polymer-centered interpretation of aging mechanisms in ester-based oil–paper insulation systems. Full article

The formulation of rhizobial bioinoculants remains a critical bottleneck for the large-scale deployment of biological nitrogen fixation in sustainable agriculture, mainly due to limitations in the stability and viability of conventional liquid products. In this study, a spray-drying-based process was developed and optimized to produce a stable and functional bioinoculant using Ensifer meliloti Rm8530, an EPS II–producing strain with enhanced stress tolerance. Strain robustness was evaluated through thermal and osmotic stress assays, together with growth performance across relevant temperature and pH ranges. Six carrier-based formulations combining polysaccharides and proteins were then tested under controlled spray-drying conditions. Process performance was assessed in terms of powder recovery, residual moisture, bacterial survival, yield, and storage stability over 16 weeks. The morphological integrity of spray-dried particles and rehydrated cells was analyzed by scanning electron microscopy. The biological functionality of selected formulations was subsequently validated in planta using alfalfa as a host model. Among the formulations tested, a mixed alginate–gum Arabic matrix showed the best overall balance between process efficiency, post-drying viability, long-term stability, and symbiotic performance. Spray-dried cells retained the ability to induce nodulation and support early plant responses under the conditions evaluated. These results demonstrate that spray drying, combined with appropriate strain selection and formulation design, constitutes a viable and scalable platform for producing stable, functional rhizobial bioinoculants. Full article

Thermoelectric (TE) materials offer a promising route for direct thermal-to-electrical energy conversion via the Seebeck effect. Among them, GeTe exhibits superior performance in the mid-temperature range (500–800 K), whereas (Bi,Sb)₂Te₃ is widely regarded as the benchmark material for near low-temperature applications (< 450 K). To improve TE efficiency over a wider temperature range, segmented GeTe/(Bi,Sb)₂Te₃-based single-leg TE devices were developed. Specifically, based on nanocomposite technology, B₄C and SiC nanoparticles were, respectively, introduced into GeTe and (Bi,Sb)₂Te₃, achieving optimization of electrical conductivity alongside reduction in thermal conductivity, thereby enhancing the thermoelectric figure of merit (ZT). Finite element simulations were used to optimize the geometric structure of the segmented device, determining the ideal ratio of GeTe to (Bi,Sb)₂Te₃. The simulations predicted a maximum conversion efficiency (η_max) of 16.9% when the ratio of GeTe to (Bi,Sb)₂Te₃ was 0.24, with a power density of 18.5 mW/mm². Experimentally, the fabricated segmented device attained a peak conversion efficiency of 7.14% and a power density of 12.5 mW/mm² under a hot-side temperature of 773 K. These findings confirm that strategic segmentation, combined with nanoscale phonon scattering engineering, substantially improves overall TE device performance across broad temperature range, underscoring its potential for high-efficiency thermoelectric energy conversion systems. Full article

Plastic pollution from packaging waste is driving the development of biodegradable composites for sustainable packaging. In this work, poly(butylene adipate-co-terephthalate)/poly(3-hydroxybutyrate) (PBAT/PHBH) blends (50/50 wt.%) were reinforced with agro-industrial waste fillers—spent coffee grounds (SCG), brewer’s spent grain (BSG), and cellulose powder (CP)—at 1–15 wt.% loading. The effects of these fillers on tensile properties, impact strength, and thermal stability were examined and supported by scanning electron microscopy (SEM) of fracture surfaces and thermogravimetric analysis (TGA). The neat PBAT/PHBH blend exhibited balanced stiffness and ductility. Low BSG loadings (≤5 wt.%) produced the greatest toughening, with impact strength increasing by ~92% and elongation at break significantly improving over the neat blend. SEM analysis indicated crack deflection and particle pull-out as dominant energy-dissipation mechanisms at low BSG loading. At higher BSG loading (15 wt.%), particle clustering and larger voids acted as stress concentrators, reducing impact performance. SCG improved ductility at low loading (1 wt.%), whereas increasing SCG content led to progressive reductions in tensile strength and elongation due to increased debonding and microvoid formation. In contrast, CP exhibited minimal reinforcement efficiency within the investigated range (1–5 wt.%). Overall, filler addition generally reduced tensile strength and, in several cases, tensile modulus, reflecting limited interfacial compatibility between the hydrophilic lignocellulosic fillers and the hydrophobic polyester matrix. TGA indicated a modest improvement in thermal stability at higher BSG loadings, reflected by shifts in T_5% and T_max1 (PHBH) toward higher temperatures. Overall, this study demonstrates that upcycled coffee and beer waste fillers can impart specific toughness benefits to biodegradable PBAT/PHBH blends, but interfacial incompatibility currently limits their reinforcement efficiency. The findings highlight the potential and challenges of these biocomposites for sustainable packaging applications and suggest that interface engineering (e.g., compatibilizers) will be key to unlocking optimal performance. Full article

Apple pomace represents an important agro-industrial residue with high moisture content and significant environmental burden if improperly managed. This study investigated its thermochemical valorisation into biochar via two processes, followed by comprehensive physicochemical characterization and agronomic evaluation. Elemental analysis revealed carbon enrichment from 47.89% in raw material to 77–78% after the thermal process, evidencing a progressive aromatization. Scanning electron microscopy, Fourier transform infrared spectroscopy, and Raman analysis confirmed a temperature-dependent transition from partially amorphous carbon (400 °C) to more ordered aromatic structures (450 °C), while excessive thermal treatment (550 °C) increased structural defects. ICP-OES revealed an enrichment in thermally stable metals (Fe, Al, Mn) and limited Cd accumulation. Germination assays using Triticum aestivum L. demonstrated that biochar produced at 400 °C significantly improved the germination uniformity and seedling height (14.1 mm), as well as biomass accumulation compared to the control soil sample. The fertilizer addition increased the soluble Na and electrical conductivity (up to 643 µS/cm), potentially inducing transient salinity stress. Soil chemical analysis indicated increased K availability in soils amended with biochar produced at 400 °C, whereas the combination of biochar obtained at 450 °C with fertilizer conducted to elevated concentrations of certain trace metals, mainly Ni and Cr, highlighting the demand for careful monitoring. Overall, the biochar produced at 400 °C yielded to an optimal balance between structural stability, nutrient enrichment, and agronomic performance, evidencing that apple pomace may be a viable feedstock for sustainable biochar production within circular bioeconomy frameworks. Full article

A photo-curable silicone-modified resin system based on polydimethylsiloxane (PDMS) was developed and systematically evaluated for stereolithography (SLA)-based 3D printing applications. The resin formulation consisted of bisphenol A ethoxylate dimethacrylate (Bis-EMA) and trimethylolpropane triacrylate (TMPTMA) as reactive monomers, with methacrylate-terminated PDMS (PDMS-MMA) incorporated at concentrations ranging from 0 to 15 wt%. The influence of PDMS-MMA content on key physicochemical properties relevant to SLA processing, including viscosity, mechanical performance, thermal stability, optical transmittance, and curing shrinkage, was systematically investigated. Moderate incorporation of PDMS-MMA improved the mechanical flexibility of the resin, with the tensile strength reaching a maximum value of 5.95 MPa at 5 wt% PDMS-MMA. However, further increases in PDMS-MMA content resulted in a gradual decrease in tensile strength and optical transmittance, indicating the importance of optimizing the formulation composition. Thermogravimetric analysis (TGA) indicated improved thermal stability with increasing PDMS-MMA content, while curing shrinkage decreased progressively as the PDMS fraction increased. Structural printing tests confirmed that the developed resin system exhibited stable layer adhesion and shape fidelity during SLA fabrication, enabling the successful printing of complex three-dimensional structures. These results demonstrate that PDMS-modified acrylate resins provide a promising strategy for balancing mechanical flexibility, dimensional stability, and printability in SLA-based additive manufacturing. Full article

This study develops a kinetic model that captures poly-ether-ether-ketone (PEEK) crystallization over a temperature $T$ window from glass transition ($T_g$) to melting ($T_m$) temperature, and across cooling rates from 5 to ~10³ °C/min. The framework is a parallel dual-Nakamura formulation whose isokinetic parameters {$k_i\left(T\right),n_i,w_i\left(T\right)$} are obtained from a bi-level non-linear regression of isothermal crystallization tests conducted using a flash-differential scanning calorimeter (FSC). The weight $w_i\left(T\right)$ partitions the faster primary and slower secondary crystallization and is represented by a physics-based analytical function that captures its dome-shaped temperature dependence. A maximum isothermally achievable enthalpy function is introduced so that the model predicts enthalpy $\Delta H\left(t\right)$ natively under arbitrary thermal profiles. To extend this isothermal backbone to non-isothermal conditions, two explicit cooling-rate-dependent scalars are introduced, $\omega \left(\dot{T}\right)$ and $\chi \left(\dot{T}\right)$, which shift $w_i\left(T\right)$ and limit attainable crystallinity at high cooling rates respectively. Finally, a rate-dependent induction time relation is added to adjust the onset of crystallization. Calibrating these rate functions against non-isothermal experiments, while keeping the isokinetic parameters fixed, yields a single isothermal–non-isothermal model that predicts $\Delta H\left(t\right)$ under arbitrary $T\left(t\right)$ profiles. Model performance is validated using an interrupted FSC experiment with a multi-segment cooling program that mimics a local transient thermal history of PEEK during additive manufacturing. The sample is cooled through successive constant-rate segments with intermittent quench–remelt cycles to probe the accumulated crystallinity along the path. Without additional fitting, the model predicts the measured enthalpy evolution with R² ≈ 0.95. The framework thus provides a practical route for predicting polymer crystallinity under processing-relevant thermal histories. Full article

This work investigates the physicochemical characteristics of waste tire pyrolysis char (WTP-char) produced at 500 °C in an industrial-scale auger reactor. The study uniquely combines material profiling with environmental safety assessment, specifically targeting organic contaminants and polymer stabilizers, evaluating WTP-char’s potential for circular economy applications. The samples underwent comprehensive analysis, including GC-MS, TGA, SEM-EDS, TXRF, and BET surface area measurements. The results revealed a high volatile matter content (13 wt.%), attributed to the thermal inertia typical of industrial-scale units. The organic fraction was dominated by n-alkanes (48.3%) and a significant concentration (6.97%) of the stabilizer Tris(2,4-di-tert-butylphenyl) phosphate (bDtBPP), posing potential environmental risks due to its cytotoxicity. Polycyclic aromatic hydrocarbon (PAH) analysis showed a prevalence of high-molecular-weight (HMW) compounds (79.7%), indicating high chemical stability. Although the specific surface area was low (28.9 m²/g), suggesting the need for activation, the material exhibits potential as a low-cost semi-reinforcing filler or solid fuel. By moving beyond laboratory-scale experiments to real industrial production, this study establishes a practical framework for evaluating both the performance and environmental safety of waste tire pyrolysis char. Full article

This study investigates the factors affecting surface integrity during the machining of near-β Ti-5553, a critical material in the aerospace and defense industries. Considering this alloy as a difficult-to-machine material, the turning process was examined by analyzing the effects of cutting speed, feed rate, and cooling strategy (dry, conventional, and 30 MPa/High-Pressure cooling) on cutting force, temperature, surface roughness, and residual stress. The primary novelty of this research lies in its integrated approach: rather than evaluating surface integrity metrics in isolation, it simultaneously models interrelated responses to residual stress, cutting temperature, cutting force, and surface roughness under high-pressure coolant (HPC) conditions. Furthermore, it introduces a robust machine learning framework that uniquely applies data augmentation (Gaussian jittering and interpolation) to overcome the conventional constraints of limited experimental machining data, providing a highly accurate predictive tool. The experimental data were expanded using data augmentation methods (Gaussian jittering and interpolation) and modeled using five different machine learning algorithms (Extra Trees, Random Forest, Gradient Boosting, KNN, and AdaBoost). The results revealed that cooling pressure plays a dominant role, particularly in residual stress (importance score: 0.926) and cutting temperature (0.657). It was observed that high-pressure cooling (HPC) reduces thermal gradients, thereby lowering tensile stresses and improving surface integrity. When algorithm performances were compared, the Extra Trees and Random Forest models achieved the most accurate predictions after hyperparameter optimization. Specifically, the optimized Extra Trees regressor demonstrated exceptional predictive capability for residual stress, achieving an accuracy of 98.47%, a remarkably high coefficient of determination (R² = 0.9997), and a minimal Mean Squared Error (MSE = 6.8289). These quantitative results confirm that the proposed machine learning framework provides a highly reliable and precise tool for controlling surface quality in HPC- assisted machining. Full article