Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

Article Types

Countries / Regions

Search Results (44)

Search Parameters:
Keywords = thermal management nanocomposites

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
10 pages, 1801 KiB  
Article
Strong Radiative Cooling Coating Containing In Situ Grown TiO2/CNT Hybrids and Polyacrylic Acid Matrix
by Jiaziyi Wang, Yong Liu, Dapeng Liu, Yong Mu and Xilai Jia
Coatings 2025, 15(8), 921; https://doi.org/10.3390/coatings15080921 - 7 Aug 2025
Viewed by 343
Abstract
Traditional forced-air cooling systems suffer from excessive energy consumption and noise pollution. This study proposes an innovative passive cooling strategy through developing aqueous radiative cooling coatings made from a combination of TiO2-decorated carbon nanotube (TiO2-CNT) hybrids and polyacrylic acid [...] Read more.
Traditional forced-air cooling systems suffer from excessive energy consumption and noise pollution. This study proposes an innovative passive cooling strategy through developing aqueous radiative cooling coatings made from a combination of TiO2-decorated carbon nanotube (TiO2-CNT) hybrids and polyacrylic acid (PAA), designed to simultaneously enhance the heat dissipation and improve the mechanical strength of the coating films. Based on CNTs’ exceptional thermal conductivity and record-high infrared emissivity, bead-like TiO2-CNT architectures have been prepared as the filler in PAA. The TiO2 nanoparticles were in situ grown on CNTs, forming a rough surface that can produce asperity contacts and enhance the strength of the TiO2-CNT/PAA composite. Moreover, this composite enhanced heat dissipation and achieved remarkable cooling efficiency at a small fraction of the filler (0.1 wt%). The optimized coating demonstrated a temperature reduction of 23.8 °C at an operation temperature of 180.7 °C, coupled with obvious mechanical reinforcement (tensile strength from 13.7 MPa of pure PAA to 17.1 MPa). This work achieves the combination of CNT and TiO2 nanoparticles for strong radiative cooling coating, important for energy-efficient thermal management. Full article
Show Figures

Figure 1

32 pages, 4464 KiB  
Review
Multifunctional Polyimide for Packaging and Thermal Management of Electronics: Design, Synthesis, Molecular Structure, and Composite Engineering
by Xi Chen, Xin Fu, Zhansheng Chen, Zaiteng Zhai, Hongkang Miu and Peng Tao
Nanomaterials 2025, 15(15), 1148; https://doi.org/10.3390/nano15151148 - 24 Jul 2025
Viewed by 615
Abstract
Polyimide, a class of high-performance polymers, is renowned for its exceptional thermal stability, mechanical strength, and chemical resistance. However, in the context of high-integration and high-frequency electronic packaging, polyimides face critical challenges including relatively high dielectric constants, inadequate thermal conductivity, and mechanical brittleness. [...] Read more.
Polyimide, a class of high-performance polymers, is renowned for its exceptional thermal stability, mechanical strength, and chemical resistance. However, in the context of high-integration and high-frequency electronic packaging, polyimides face critical challenges including relatively high dielectric constants, inadequate thermal conductivity, and mechanical brittleness. Recent advances have focused on molecular design and composite engineering strategies to address these limitations. This review first summarizes the intrinsic properties of polyimides, followed by a systematic discussion of chemical synthesis, surface modification approaches, molecular design principles, and composite fabrication methods. We comprehensively examine both conventional polymerization synthetic routes and emerging techniques such as microwave-assisted thermal imidization and chemical vapor deposition. Special emphasis is placed on porous structure engineering via solid-template and liquid-template methods. Three key modification strategies are highlighted: (1) surface modifications for enhanced hydrophobicity, chemical stability, and tribological properties; (2) molecular design for optimized dielectric performance and thermal stability; and (3) composite engineering for developing high-thermal-conductivity materials with improved mechanical strength and electromagnetic interference (EMI) shielding capabilities. The dielectric constant of polyimide is reduced while chemical stability and wear resistance can be enhanced through the introduction of fluorine groups. Ultra-low dielectric constant and high-temperature resistance can be achieved by employing rigid monomers and porous structures. Furthermore, the incorporation of fillers such as graphene and boron nitride can endow the composite materials with high thermal conductivity, excellent EMI shielding efficiency, and improved mechanical properties. Finally, we discuss representative applications of polyimide and composites in electronic device packaging, EMI shielding, and thermal management systems, providing insights into future development directions. Full article
(This article belongs to the Special Issue Functional and Structural Properties of Polymeric Nanocomposites)
Show Figures

Figure 1

16 pages, 5706 KiB  
Article
In Situ-Prepared Nanocomposite for Water Management in High-Temperature Reservoirs
by Hui Yang, Jian Zhang, Zhiwei Wang, Shichao Li, Qiang Wei, Yunteng He, Luyao Li, Jiachang Zhao, Caihong Xu and Zongbo Zhang
Gels 2025, 11(6), 405; https://doi.org/10.3390/gels11060405 - 29 May 2025
Viewed by 450
Abstract
In the field of enhanced oil recovery (EOR), particularly for water control in high-temperature reservoirs, there is a critical need for effective in-depth water shutoff and conformance control technologies. Polymer-based in situ-cross-linked gels are extensively employed for enhanced oil recovery (EOR), yet their [...] Read more.
In the field of enhanced oil recovery (EOR), particularly for water control in high-temperature reservoirs, there is a critical need for effective in-depth water shutoff and conformance control technologies. Polymer-based in situ-cross-linked gels are extensively employed for enhanced oil recovery (EOR), yet their short gelation time under high-temperature reservoir conditions (e.g., >120 °C) limits effective in-depth water shutoff and conformance control. To address this, we developed a hydrogel system via the in situ cross-linking of polyacrylamide (PAM) with phenolic resin (PR), reinforced by silica sol (SS) nanoparticles. We employed a variety of research methods, including bottle tests, viscosity and rheology measurements, scanning electron microscopy (SEM) scanning, density functional theory (DFT) calculations, differential scanning calorimetry (DSC) measurements, quartz crystal microbalance with dissipation (QCM-D) measurement, contact angle (CA) measurement, injectivity and temporary plugging performance evaluations, etc. The composite gel exhibits an exceptional gelation period of 72 h at 130 °C, surpassing conventional systems by more than 4.5 times in terms of duration. The gelation rate remains almost unchanged with the introduction of SS, due to the highly pre-dispersed silica nanoparticles that provide exceptional colloidal stability and the system’s pH changing slightly throughout the gelation process. DFT and SEM results reveal that synergistic interactions between organic (PAM-PR networks) and inorganic (SS) components create a stacked hybrid network, enhancing both mechanical strength and thermal stability. A core flooding experiment demonstrates that the gel system achieves 92.4% plugging efficiency. The tailored nanocomposite allows for the precise management of gelation kinetics and microstructure formation, effectively addressing water control and enhancing the plugging effect in high-temperature reservoirs. These findings advance the mechanistic understanding of organic–inorganic hybrid gel systems and provide a framework for developing next-generation EOR technologies under extreme reservoir conditions. Full article
Show Figures

Figure 1

37 pages, 16681 KiB  
Article
Experimental, Simulation and Theoretical Insights into Anisotropic Thermal Behavior of Epoxy Nanocomposites Reinforced with Carbonaceous Nanofillers
by Giovanni Spinelli, Rosella Guarini, Liberata Guadagno, Carlo Naddeo, Luigi Vertuccio and Vittorio Romano
Polymers 2025, 17(9), 1248; https://doi.org/10.3390/polym17091248 - 3 May 2025
Viewed by 594
Abstract
Understanding and optimizing thermal conductivity in epoxy-based composites is crucial for efficient thermal management applications. This study investigates the anisotropic thermal conductivity of a tetra-functional epoxy resin filled with low concentrations (0.25–2.00 wt%) of carbonaceous nanofillers: 1D multiwall carbon nanotubes (MWCNTs) and 2D [...] Read more.
Understanding and optimizing thermal conductivity in epoxy-based composites is crucial for efficient thermal management applications. This study investigates the anisotropic thermal conductivity of a tetra-functional epoxy resin filled with low concentrations (0.25–2.00 wt%) of carbonaceous nanofillers: 1D multiwall carbon nanotubes (MWCNTs) and 2D exfoliated graphite (EG) nanoparticles. Experimental measurements conducted using the Transient Plane Source (TPS) method reveal distinct behaviors depending on the nanofiller’s geometry. Epoxy formulations incorporating MWCNTs exhibit a ~60% increase in in-plane thermal conductivity (λI-p dir.) compared to the unfilled resin, with negligible changes in the through-plane direction (λT-p dir.). Conversely, EG nanoparticles enhance thermal conductivity in both directions, with a preference for the in-plane direction, achieving a ~250% increase at 2 wt%. In light of this, graphene-based fillers establish a predominant thermal transport direction in the resulting nanocomposites due to their layered structure, whereas MWCNTs create unidirectional thermal pathways. The TPS results were complemented by multiphysics simulations in COMSOL and theoretical studies based on the theory of thermal circuits to explain the observed phenomena and justify the experimental findings. This integrated approach, combining experiments, theoretical analyses, and simulations, demonstrates the potential for tailoring the thermal properties of epoxy nanocomposites. These insights provide a foundation for developing advanced materials optimized for efficient thermal management in high-performance systems. Full article
(This article belongs to the Special Issue Advances in Functional Polymers and Composites: 2nd Edition)
Show Figures

Figure 1

79 pages, 7948 KiB  
Review
Phase Change Materials in Residential Buildings: Challenges, Opportunities, and Performance
by José Pereira, Reinaldo Souza, Jeferson Oliveira and Ana Moita
Materials 2025, 18(9), 2063; https://doi.org/10.3390/ma18092063 - 30 Apr 2025
Cited by 1 | Viewed by 1354
Abstract
Phase change materials (PCMs) have emerged as promising solutions for improving thermal management in residential buildings by enhancing thermal storage capacity and reducing energy consumption. This article aims to provide a comprehensive analysis of the application of PCMs in residential construction, focusing on [...] Read more.
Phase change materials (PCMs) have emerged as promising solutions for improving thermal management in residential buildings by enhancing thermal storage capacity and reducing energy consumption. This article aims to provide a comprehensive analysis of the application of PCMs in residential construction, focusing on their thermal properties, benefits, and limitations. A systematic literature review was conducted following PRISMA guidelines, primarily covering studies published between 2015 and 2025. However, key studies published outside this period were also considered due to their relevance and significant contribution to the understanding of PCM performance and application. This analysis explores key parameters affecting PCM performance, including phase transition temperature, thermal conductivity, and material stability. The results highlight that optimized PCM integration can reduce energy consumption by up to 30% and improve indoor thermal comfort. However, challenges such as low thermal conductivity and phase separation still limit their large-scale adoption. The findings provide insights into the advantages and barriers associated with PCM-based systems and propose strategies to enhance their performance, including the use of nanocomposites and improved encapsulation techniques. Full article
Show Figures

Figure 1

19 pages, 3375 KiB  
Article
Chitosan-Coated Silver Nanocomposites: Biosynthesis, Mechanical Properties, and Ag+ Release in Liquid and Biofilm Forms
by Daniel Martínez-Cisterna, Lingyun Chen, Leonardo Bardehle, Edward Hermosilla, Gonzalo Tortella, Manuel Chacón-Fuentes and Olga Rubilar
Int. J. Mol. Sci. 2025, 26(9), 4130; https://doi.org/10.3390/ijms26094130 - 26 Apr 2025
Cited by 1 | Viewed by 1027
Abstract
This study explores the biosynthesis, characterization, and evaluation of silver nanoparticles coated with chitosan (AgChNPs) for liquid nanocomposite and biofilm formation in integrated pest management (IPM). AgChNPs were synthesized using Galega officinalis leaf extract as a reducing agent, with varying chitosan concentrations (0.5%, [...] Read more.
This study explores the biosynthesis, characterization, and evaluation of silver nanoparticles coated with chitosan (AgChNPs) for liquid nanocomposite and biofilm formation in integrated pest management (IPM). AgChNPs were synthesized using Galega officinalis leaf extract as a reducing agent, with varying chitosan concentrations (0.5%, 1%, and 2%) and pH levels (3, 4, and 5). Synthesis was optimized based on nanoparticle size, stability, and polydispersity index (PDI) over 21 days. Biofilms incorporating AgChNPs were analyzed for chemical, physical, mechanical, and thermal properties via Ultraviolet-visible spectroscopy (UV-vis), Dynamic Light Scattering (DLS), Zeta Potential Analysis, Fourier Transform Infrared Spectroscopy (FTIR), X-Ray Diffraction (XRD), Transmission Electron Microscopy with Energy Dispersive X-ray Spectroscopy (TEM-EDX), and Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES) to quantify silver ionization. TEM confirmed spherical nanoparticles (5.54–61.46 nm), and FTIR validated G. officinalis functionalization on chitosan. AgChNPs with 1% chitosan at pH 4 exhibited optimal properties: a size of 207.88 nm, a zeta potential of +42.30 mV, and a PDI of 0.62. Biofilms displayed tunable mechanical strength, with a tensile strength of 3.48 MPa using 5% glycerol and 2% chitosan and an elongation at break of 24.99 mm. TGA showed a two-step degradation process (98.19% mass loss). Ag ionization was 62.57 mg/L in the liquid nanocomposite and 184.07 mg/kg in the biofilms. These findings highlight AgChNPs’ potential for controlled-release properties and enhanced mechanical performance, supporting sustainable agricultural applications. Full article
Show Figures

Figure 1

17 pages, 18636 KiB  
Article
Sustainable Manufacturing of Lightweight Hybrid Nanocomposites for Electric Vehicle Battery Enclosures
by Umar Farooq, Valentina Bertana, Giulia Mossotti, Sergio Ferrero and Luciano Scaltrito
Polymers 2025, 17(8), 1056; https://doi.org/10.3390/polym17081056 - 14 Apr 2025
Viewed by 636
Abstract
Nanocomposite laminates containing carbon fibers, epoxy, and multiwalled carbon nanotubes were fabricated using a vacuum bag process. Ecofriendly ionic liquid (5 wt%)-treated multiwalled carbon nanotubes (pristine and nickel-coated) were added to the epoxy independently, in amounts ranging from 1 wt% to 3 wt%, [...] Read more.
Nanocomposite laminates containing carbon fibers, epoxy, and multiwalled carbon nanotubes were fabricated using a vacuum bag process. Ecofriendly ionic liquid (5 wt%)-treated multiwalled carbon nanotubes (pristine and nickel-coated) were added to the epoxy independently, in amounts ranging from 1 wt% to 3 wt%, in order to tailor the mechanical, electrical, and thermal performance of manufactured carbon fiber epoxy composite laminates. These nanocomposite laminates were later characterized through flexural testing, dynamic mechanical analysis, impedance spectroscopy, thermal conductivity tests, and FTIR spectroscopy to evaluate their suitability for battery pack applications. The findings showed that both types of multiwalled carbon nanotubes exhibited multifaceted effects on the properties of bulk hybrid carbon fiber epoxy nanocomposite laminates. For instance, the flexural strength of the composites containing 3.0 wt% of ionic liquid-treated pristine multiwalled carbon nanotubes reached 802.8 MPa, the flexural modulus was 88.21 GPa, and the storage modulus was 18.2 GPa, while the loss modulus peaked at 1.76 GPa. The thermal conductivity of the composites ranged from 0.38869 W/(m · K) to 0.69772 W/(m · K), and the electrical resistance decreased significantly with the addition of MWCNTs, reaching a minimum of 29.89 Ω for CFRPIP-1.5 wt%. The structural performance of hybrid nanocomposites containing ionic liquid-treated pristine multiwalled carbon nanotubes was higher than that of the hybrid nanocomposite of ionic liquid-treated Ni-coated multiwalled carbon nanotubes, although the latter was found to possess better functional performance. Full article
(This article belongs to the Special Issue Advances in Polymer Applied in Batteries and Capacitors)
Show Figures

Figure 1

26 pages, 4983 KiB  
Article
Mechanical, Thermal, and Flammability Properties of Eco-Friendly Nanocomposites from Recycled PET/PA-11 Blends Reinforced with Graphene Nanoplatelets
by Unsia Habib, Mohammed E. Ali Mohsin, Zahid Iqbal Khan, Zurina Mohamad, Norhayani Othman, Suleiman Mousa, SK Safdar Hossain and Syed Sadiq Ali
Polymers 2025, 17(8), 1038; https://doi.org/10.3390/polym17081038 - 11 Apr 2025
Cited by 1 | Viewed by 883
Abstract
This study investigates the development of sustainable nanocomposites using recycled polyethylene terephthalate (RPET) and polyamide 11 (PA-11) blends reinforced with graphene nanoplatelets (GNPs). RPET/PA-11 blends were compatibilized with 2 phr Joncryl® and processed using melt blending followed by injection moulding. The effects [...] Read more.
This study investigates the development of sustainable nanocomposites using recycled polyethylene terephthalate (RPET) and polyamide 11 (PA-11) blends reinforced with graphene nanoplatelets (GNPs). RPET/PA-11 blends were compatibilized with 2 phr Joncryl® and processed using melt blending followed by injection moulding. The effects of varying GNP contents (1–4 phr) on mechanical, thermal, and flame-retardant properties were analysed. The nanocomposite with 1 phr GNPs exhibited an optimal balance of mechanical, flame-retardant, and thermal properties, along with improved dispersion compared to higher GNP loadings. Higher GNP concentrations led to increased stiffness but also promoted agglomeration, which negatively impacted tensile and impact strength. Thermal analysis revealed that GNPs influenced the cold crystallization behaviour of RPET, while the TGA results indicated a moderate enhancement in thermal stability. The maximum degradation temperature (Tmax) increased from 410.38 °C to 430.06 °C with 1 phr GNPs but declined at higher loadings. Similarly, flammability tests showed an improvement in the limiting oxygen index (LOI) from 19 to 24. Morphological analysis confirmed that GNPs facilitated PA-11 dispersion within the RPET matrix, particularly at lower GNP concentrations (1 phr). These findings highlight the potential of RPET/PA-11/GNP nanocomposites for multifunctional applications, providing an optimal balance between mechanical performance, thermal stability, and flame resistance. This research highlights the synergistic effect of GNPs in achieving sustainable, high-performance materials, addressing the challenges of plastic waste management and the need for eco-friendly engineering solutions for industries such as automotive, packaging, and construction. Full article
(This article belongs to the Collection Feature Papers in Polymer Processing and Engineering)
Show Figures

Figure 1

19 pages, 4201 KiB  
Article
Effects of Key Parameters on Thermal Conductivity of Carbon Nanotube–Epoxy Composites by Molecular Dynamics Simulations
by Lida Najmi and Zhong Hu
J. Compos. Sci. 2025, 9(4), 159; https://doi.org/10.3390/jcs9040159 - 26 Mar 2025
Cited by 1 | Viewed by 808
Abstract
The application of carbon nanotube (CNT)-reinforced epoxy matrix composites (CRECs) has attracted extensive attention in various industrial sectors due to the significant improvement of material properties imparted by CNTs. The thermal behavior of these nanocomposites is governed by complex heat transfer mechanisms operating [...] Read more.
The application of carbon nanotube (CNT)-reinforced epoxy matrix composites (CRECs) has attracted extensive attention in various industrial sectors due to the significant improvement of material properties imparted by CNTs. The thermal behavior of these nanocomposites is governed by complex heat transfer mechanisms operating at different scales, resulting in a complex relationship between the effective thermal response and the microstructural characteristics of the composite. In order to fundamentally understand the thermal behavior of the CRECs on the nanoscale, in this study, molecular dynamics (MD) simulation methods were used to investigate the thermal conductivity of CRECs, focusing on the effects of key parameters such as the length and volume fraction of CNTs, the degree of cross-linking within the epoxy matrix, and the temperature on the overall thermal properties. First, the thermal behavior of the epoxy matrix was simulated and analyzed. This approach allowed the isolation of the intrinsic thermal response of the epoxy resin as a benchmark for evaluating the enhancement introduced by CNT reinforcement. By systematically varying those key parameters, the study comprehensively evaluates how nanoscale interactions and structural modifications affect the overall thermal conductivity of CRECs, providing valuable insights for optimizing their design for advanced thermal management applications. The simulation results were validated by comparing them with experimental data from literature and analytical predictions. The results show that for the configurations examined, the thermal conductivity of CRECs increases with increasing CNT length and volume fraction, epoxy cross-linking degree, and the system temperature. From a broader perspective, the approach presented here has the potential to be applied to study a wide range of materials and their properties. Full article
(This article belongs to the Special Issue Theoretical and Computational Investigation on Composite Materials)
Show Figures

Figure 1

18 pages, 6523 KiB  
Article
Thermal Transport in Polyethylene Reinforced with H/CH3/C2H5 Functionalized Graphene: A Molecular Dynamics Study
by Nava Zarkhah, Mostafa Baghani, Daniel George, Ali Rajabpour, Majid Baniassadi and Mohammadreza Aghaei
Energies 2025, 18(7), 1647; https://doi.org/10.3390/en18071647 - 25 Mar 2025
Cited by 1 | Viewed by 529
Abstract
Effective thermal management in polymer-based materials remains a critical challenge due to their inherently low thermal conductivity, driving the need for advanced nanocomposites. This study develops non-equilibrium molecular dynamics (NEMD) simulations to investigate the thermal transport properties of polyethylene (PE) reinforced with graphene [...] Read more.
Effective thermal management in polymer-based materials remains a critical challenge due to their inherently low thermal conductivity, driving the need for advanced nanocomposites. This study develops non-equilibrium molecular dynamics (NEMD) simulations to investigate the thermal transport properties of polyethylene (PE) reinforced with graphene functionalized by hydrogen (H), methyl (CH3), and ethyl (C2H5) groups with volume fractions of 5–30%. The interfacial thermal conductance (ITC) between PE and graphene increases significantly with functionalization, reaching 2.50 × 108 W/m2K with 30% ethyl coverage, a 250% enhancement compared to 8.8 × 107 W/m2K for pristine graphene. The effective thermal conductivity of the PE/functionalized graphene composite peaks at 0.42 W/mK with 30% hydrogen coverage, a 17.4% improvement over the 0.36 W/mK of PE/pristine graphene, though still 6.5% below pure PE (0.45 W/mK). Analysis of the vibrational density of states reveals that ethyl groups maximize phonon coupling at the interface, explaining their superior ITC enhancement. These findings offer quantitative insights into optimizing polymer nanocomposites for thermal management applications, such as microelectronics and energy storage systems, where efficient heat dissipation is important. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
Show Figures

Figure 1

27 pages, 8066 KiB  
Article
Tetrahedrite Nanocomposites for High Performance Thermoelectrics
by Rodrigo Coelho, Duarte Moço, Ana I. de Sá, Paulo P. da Luz, Filipe Neves, Maria de Fátima Cerqueira, Elsa B. Lopes, Francisco P. Brito, Panagiotis Mangelis, Theodora Kyratsi and António P. Gonçalves
Nanomaterials 2025, 15(5), 351; https://doi.org/10.3390/nano15050351 - 24 Feb 2025
Cited by 1 | Viewed by 961
Abstract
Thermoelectric (TE) materials offer a promising solution to reduce green gas emissions, decrease energy consumption, and improve energy management due to their ability to directly convert heat into electricity and vice versa. Despite their potential, integrating new TE materials into bulk TE devices [...] Read more.
Thermoelectric (TE) materials offer a promising solution to reduce green gas emissions, decrease energy consumption, and improve energy management due to their ability to directly convert heat into electricity and vice versa. Despite their potential, integrating new TE materials into bulk TE devices remains a challenge. To change this paradigm, the preparation of highly efficient tetrahedrite nanocomposites is proposed. Tetrahedrites were first prepared by solid state reaction, followed by the addition of MoS2 nanoparticles (NPs) and hot-pressing at 848 K with 56 MPa for a duration of 90 min to obtain nanocomposites. The materials were characterized by XRD, SEM-EDS, and Raman spectroscopy to evaluate the composites’ matrix and NP distribution. To complement the results, lattice thermal conductivity and the weighted mobility were evaluated. The NPs’ addition to the tetrahedrites resulted in an increase of 36% of the maximum figure of merit (zT) comparatively with the base material. This increase is explained by the reduction of the material’s lattice thermal conductivity while maintaining its mobility. Such results highlight the potential of nanocomposites to contribute to the development of a new generation of TE devices based on more affordable and efficient materials. Full article
Show Figures

Figure 1

25 pages, 7880 KiB  
Article
Comparative Analysis of BTM Systems Made of a Fireproof Composite Material with Nano Boron Nitride
by Ioan Szabo, Florin Mariasiu and Thomas Imre Cyrille Buidin
Fire 2025, 8(2), 63; https://doi.org/10.3390/fire8020063 - 4 Feb 2025
Viewed by 925
Abstract
The paper presents a numerical analysis of the possibilities of replacing the aluminum serpentines in the current construction of battery thermal management systems (BTMS) with cooling serpentines made of fireproof composite materials with high heat transfer parameters (fireproof epoxy resin + nano boron [...] Read more.
The paper presents a numerical analysis of the possibilities of replacing the aluminum serpentines in the current construction of battery thermal management systems (BTMS) with cooling serpentines made of fireproof composite materials with high heat transfer parameters (fireproof epoxy resin + nano boron nitride). This approach was given by the need to replace aluminum (which, in case of fire, maintains and accelerates the combustion process) with fireproof materials that reduce/eliminate the fire risk due to improper battery operation. Numerical analysis methods were used through simulation to identify the most efficient design among the single-channel, multichannel, multiflow and multiple coolant inlet–outlet solutions for cooling serpentine. In addition to these geometric constructive parameters, the variation of the coolant flow rate (9, 12, 15 and 18 L/min) and coolant inlet temperature (17, 20 and 25 °C) was also considered. The obtained results showed that the single-inlet nanocomposite resin cooling serpentine four-channel configuration presents the highest cooling efficiency of the cells that form the battery module while ensuring very good thermal uniformity as well. These findings are supported by the lowest average heat absorption by the batteries, of 34.44 kJ, as well as the lowest average internal resistance difference (caused by thermal gradients), of 5.23%. Future research is needed to identify the degree of structural resistance of serpentines made of fireproof composite material to external stresses (vibrations characteristic of the operation of electric vehicles). Full article
(This article belongs to the Special Issue Advances in Thermal Energy Storage in Fire Prevention and Control)
Show Figures

Figure 1

42 pages, 7520 KiB  
Review
Applications of MOF-Based Nanocomposites in Heat Exchangers: Innovations, Challenges, and Future Directions
by Talha Bin Nadeem, Muhammad Imran and Emad Tandis
Nanomaterials 2025, 15(3), 205; https://doi.org/10.3390/nano15030205 - 27 Jan 2025
Cited by 3 | Viewed by 2290
Abstract
Metal–organic frameworks (MOFs) have garnered significant attention in recent years for their potential to revolutionize heat exchanger performance, thanks to their high surface area, tunable porosity, and exceptional adsorption capabilities. This review focuses on the integration of MOFs into heat exchangers to enhance [...] Read more.
Metal–organic frameworks (MOFs) have garnered significant attention in recent years for their potential to revolutionize heat exchanger performance, thanks to their high surface area, tunable porosity, and exceptional adsorption capabilities. This review focuses on the integration of MOFs into heat exchangers to enhance heat transfer efficiency, improve moisture management, and reduce energy consumption in Heating, Ventilation and Air Conditioning (HVAC) and related systems. Recent studies demonstrate that MOF-based coatings can outperform traditional materials like silica gel, achieving superior water adsorption and desorption rates, which is crucial for applications in air conditioning and dehumidification. Innovations in synthesis techniques, such as microwave-assisted and surface functionalization methods, have enabled more cost-effective and scalable production of MOFs, while also enhancing their thermal stability and mechanical strength. However, challenges related to the high costs of MOF synthesis, stability under industrial conditions, and large-scale integration remain significant barriers. Future developments in hybrid nanocomposites and collaborative efforts between academia and industry will be key to advancing the practical adoption of MOFs in heat exchanger technologies. This review aims to provide a comprehensive understanding of current advancements, challenges, and opportunities, with the goal of guiding future research toward more sustainable and efficient thermal management solutions. Full article
(This article belongs to the Special Issue Metal Organic Framework (MOF)-Based Micro/Nanoscale Materials)
Show Figures

Figure 1

15 pages, 3552 KiB  
Article
Multifunctional 3D-Printed Thermoplastic Polyurethane (TPU)/Multiwalled Carbon Nanotube (MWCNT) Nanocomposites for Thermal Management Applications
by Daniele Rigotti, Andrea Dorigato and Alessandro Pegoretti
Appl. Sci. 2024, 14(20), 9614; https://doi.org/10.3390/app14209614 - 21 Oct 2024
Cited by 3 | Viewed by 2681
Abstract
In this work, multiwalled carbon nanotubes (MWCNTs) were melt-compounded into a novel thermal energy storage system consisting of a microencapsulated paraffin, with a melting temperature of 6 °C (M6D), dispersed within a flexible thermoplastic polyurethane (TPU) matrix. The resulting materials were then processed [...] Read more.
In this work, multiwalled carbon nanotubes (MWCNTs) were melt-compounded into a novel thermal energy storage system consisting of a microencapsulated paraffin, with a melting temperature of 6 °C (M6D), dispersed within a flexible thermoplastic polyurethane (TPU) matrix. The resulting materials were then processed via Fused Filament Fabrication (FFF), and their thermo-mechanical properties were comprehensively evaluated. After an optimization of the processing parameters, good adhesion between the polymeric layers was obtained. Field-Emission Scanning Electron Microscopy (FESEM) images of the 3D-printed samples highlighted a uniform distribution of the microcapsules within the polymer matrix, without an evident MWCNT agglomeration. The thermal energy storage/release capability provided by the paraffin microcapsules, evaluated through Differential Scanning Calorimetry (DSC), was slightly lowered by the FFF process but remained at an acceptable level (i.e., >80% with respect to the neat M6D capsules). The novelty of this work lies in the successful integration of MWCNTs and PCMs into a TPU matrix, followed by 3D printing via FFF technology. This approach combines the high thermal conductivity of MWCNTs with the thermal energy storage capabilities of PCMs, creating a multifunctional nanocomposite material with unique thermal management properties. Full article
(This article belongs to the Section Materials Science and Engineering)
Show Figures

Figure 1

12 pages, 7313 KiB  
Article
Morphological Characteristics of W/Cu Composite Nanoparticles with Complex Phase Structure Synthesized via Reactive Radio Frequency (RF) Thermal Plasma
by Chulwoong Han, Song-Yi Kim, Soobin Kim and Ji-Woon Lee
Metals 2024, 14(9), 1070; https://doi.org/10.3390/met14091070 - 18 Sep 2024
Cited by 1 | Viewed by 979
Abstract
The W/Cu binary system is characterized by its mutual insolubility and excellent wettability, making W/Cu composite materials ideal for managing thermal and electrical properties in electronic components. To optimize material properties, control over the microstructure is crucial, and nanocomposites with uniform dispersion offer [...] Read more.
The W/Cu binary system is characterized by its mutual insolubility and excellent wettability, making W/Cu composite materials ideal for managing thermal and electrical properties in electronic components. To optimize material properties, control over the microstructure is crucial, and nanocomposites with uniform dispersion offer significant advantages. In this study, W/Cu composite nanoparticles were synthesized by feeding a blended feedstock of tungsten trioxide (WO3) micro-powder and cupric oxide (CuO) micro-powder into a reactive radio frequency (RF) argon–hydrogen thermal plasma system. Cu-coated W nanocomposite particles were obtained through the vaporization, reduction, and condensation processes. The resulting nanocomposite particles were composed of body-centered cubic (BCC) α-W, A15 β-W, and face-centered cubic (FCC) Cu phases, with a chemical composition closely matching theoretical calculations. The phase evolution and morphological changes of the synthesized particles were analyzed as a function of heat treatment temperatures up to 1000 °C in a reducing atmosphere. Up to 600 °C, the phase composition and morphology remained stable. At 800 °C, localized diffusion and coalescence of Cu led to the formation of particulate Cu, and a significant phase transformation from metastable β-W to α-W was observed. Additionally, extensive Cu segregation due to long-range diffusion resulted in distinct Cu-rich and Cu-depleted regions. In these regions, notable sintering of W particles and the complete disappearance of β-W occurred. The results showed that the temperature-dependent redistribution of Cu plays a crucial role in the phase transformation of W and the morphology of W/Cu composite particles. Full article
(This article belongs to the Section Metallic Functional Materials)
Show Figures

Figure 1

Back to TopTop